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Manuals and User Guides for Honeywell VRX100. We have
1
Honeywell VRX100 manual available for free PDF download: User Manual
Honeywell VRX100 User Manual (340 pages)
Brand:
Honeywell
| Category:
DVR
| Size: 2.06 MB
Table of Contents
Table of Contents
6
1 Introduction
17
Three Manuals in One
17
VPR100 Overview
17
Figure 1-1 VPR100
17
VRX100 Overview
18
Figure 1-2 VRX100 with Control
18
Figure 1-3 VRX100 Without Control
18
VRX150 Overview
19
Figure 1-4 VRX 150 Video Recorder
19
Unpacking
20
Specifications
21
Table 1-1 Specifications
21
Table 1-2 Analog Input Accuracy--Linear Types
26
Table 1-3 Analog Input Accuracy--Non-Linear Types
27
Table 1-4 Standards
28
Model Number
29
Figure 1-5 VPR Model Number
29
Figure 1-6 VRX100/VRX150 Model Number
30
2 Installation
31
Installing Optional DSU Software
31
Site Preparation
31
Location
32
Mounting
32
Table 2-1 Panel Mounting Procedure
32
Table 2-2 Screw Lengths for Panel Thicknesses
32
Figure 2-1 VPR100 & VRX100 Mounting
34
Figure 2-2 VRX150 Mounting
35
Wiring
36
Table 2-3 Terminal Designators and Their Associated Applications
36
Attention
36
Table 2-4 Optional Cards for Terminal Board TB3
37
Figure 2-3 Terminal Connections (TB3)
37
Table 2-5 Optional Cards for Terminal Boards TB3A & TB3B
38
Figure 2-4 Terminal Connections (TB3A & TB3B)
38
Table 2-6 Optional 12 PT AI Card Terminal Boards TB3A & TB3B
39
Figure 2-5 Terminal Connections (TB3A & TB3B)
39
Table 2-7 Recommended Minimum Wire Size
40
Figure 2-6 Analog Input Wiring Connections
41
Figure 2-7 CAT or VAT Wiring Connection
42
Figure 2-8 Discrete Input Connections on TB3
42
Figure 2-9 Discrete Input Connections on TB3A & TB3B
42
Figure 2-10 Discrete Output Connections
43
Figure 2-11 Position Proportional Typical Wiring
44
Figure 2-12 DIAT Typical Wiring
44
Table 2-8 Communications Connections
45
Table 2-9 Communications Wiring Procedure
45
Figure 2-13 Network Data Cable Connections
46
3 Programming and Operating Concepts and Procedures
47
Overview
47
Quick Start Programming
47
Modes of Operation
47
Menu Navigation
48
Figure 3-1 Vpr100'S Front Bezel Buttons
48
Figure 3-2 Vrx100'S Front Bezel Buttons (with Control)
48
Figure 3-3 Vrx100'S Front Bezel Buttons (Without Control)
48
Figure 3-4 VRX150 Front Bezel Buttons
49
Figure 3-5 Menu Navigation Guide through on LINE, PROGRAM, and MAINTENANCE Mode MAIN Menus
51
Figure 3-6 on LINE Mode MAIN MENU
52
Figure 3-7 PROGRAM Mode MAIN MENU
53
Figure 3-8 MAINTENANCE Mode MAIN MENU
54
Button Functions
55
Table 3-1 Button Functions
55
Text Entry from External Sources
60
Table 3-2 QWERTY Key Equivalents
60
Access to Floppy Drive, Keyboard/Barcode Reader Connection
62
Table 3-3 Front Bezel Open/Close Procedure
62
Figure 3-9 Access to Connector and Floppy Drive (VPR100 & VRX100)
62
Figure 3-10 Access to Connector and Floppy Drive (VRX150)
63
Definition of Function Blocks
64
Table 3-4 Function Block Types
65
Components of Function Blocks
66
Figure 3-11 Alarm 1 Function Block Components
66
Table 3-5 Function Block Parameter Designators
68
How to Program Input Parameters
70
Table 3-6 Output Code Connection Procedure
70
Figure 3-12 Example Input Parameter Connection
70
Figure 3-13 Function Block Connection Format
71
Table 3-7 Example Number Selection Procedure Using Front Panel Buttons
72
Table 3-8 Example Programming Discrete Input Parameter with a Number
72
How to Program Function Block Parameters
73
How to Program a Simple Configuration
73
Table 3-9 Example Function Block Parameter Selection Procedure
73
Table 3-10 Function Block Configuration Procedure
73
Table 3-11 Example Configuration Procedure
74
Figure 3-14 Example Configuration
74
How to Program Common Configurations
75
Figure 3-15 Control of Furnace Zone Temperature with 4-20 Ma (CAT) Control Signal
75
Figure 3-16 Basic Function Blocks Required for Control Configuration of Figure 3-15
76
Figure 3-17 Labeling each Function Block's Name and Major Inputs and Outputs
77
Figure 3-18 Labels for Internal Function Block Parameters
78
Figure 3-19 Interconnections between Function Blocks
78
Figure 3-20 Complete Function Block Diagram of Figure 3-15
79
Figure 3-21 Control of Wastewater Ph Using a Time Proportioning (DAT) Control Signal
80
Figure 3-22 Function Block Diagram of Figure 3-21
80
Figure 3-23 Temperature Control of Water Using Split Output or Duplex Control
81
Figure 3-24 Function Block Diagram of Figure 3-23
82
Figure 3-25 Temperature Control of an Oil Heated Chemical Reaction Chamber
83
Figure 3-26 Function Block Diagram of the Cascade Control Strategy
84
Figure 3-27 Example Set Point Profile
85
Figure 3-28 Function Block Diagram of Set Point Profile Control of Figure 3-20
86
Figure 3-29 Discrete Inputs Controlling Execution of Set Point Profiler Function Block
86
Figure 3-30 up to 16 Discrete Events May be Programmed Per Step of a Set Point Profile
87
Figure 3-31 Tying a Profile Function Block's Discrete Events with Discrete Output Hardware
88
Data Storage
89
Figure 3-32 Categories of Stored Data
89
Table 3-12 Data Storage File Extensions
90
Table 3-13 Configuration and Calibration Filename Extensions
92
4 How to Program Function Blocks and Features
93
Overview
93
Programming Tips
94
The Program Mode Menu
95
Table 4-1 Program Mode Menu
95
Frequently Used Programming Prompts
96
Table 4-2 Frequently Used Programming Prompts
96
Set Mode
97
Enter Labels
98
Table 4-3 Labels for Function Blocks
99
Table 4-4 Other Labels
100
Program Analog Inputs
101
Table 4-5 Analog Input Algorithm Selection
101
Table 4-6 Standard Algorithm Prompts
103
Table 4-7 Custom Algorithm Prompts
104
Program Control Loops
105
Table 4-8 Loop Characteristics
105
Table 4-9 Control Loop Type Menu Selections
107
Table 4-10 Loop Prompts
109
Figure 4-1 Function Block Configuration of a Typical Ratio Control Loop
115
Program Analog Outputs
116
Table 4-11 Analog Output Types
116
Table 4-12 Prompts for Analog Output Types
116
Table 4-13 Analog Output Prompts
117
Figure 4-2 Function Block Configuration of a Position Proportional Function Block for One Position Proportional Control Loop
119
Program Discrete Inputs
120
Table 4-14 Discrete Input Prompts
120
Program Discrete Outputs
121
Table 4-15 Discrete Output Prompts
121
Program Calculated Values
122
Table 4-16 CV Types
122
Table 4-17 Peak Picking Prompts
123
Table 4-18 Signal Select Prompts
124
Table 4-19 Compare Prompts
125
Figure 4-3 Compare Signal Flow
125
Figure 4-4 Compare's Greater than Result, with Hysteresis
126
Table 4-20 Compare's Condition Type and Condition Time Prompts
127
Table 4-21 Counter Prompts
129
Table 4-22 Math Prompts
130
Figure 4-5 Math CV Feedback Programming
130
Table 4-23 Free Form Math Prompts
131
Table 4-24 Free Form Math Functions
132
Table 4-25 Logic Prompts
133
Figure 4-6 Logic Signal Flow
133
Table 4-26 Logic Operators
134
Table 4-27 Free Form Logic Prompts
135
Figure 4-7 Free Form Logic Signal Flow
135
Table 4-28 (a or B) and C
136
Table 4-29 Results of Logic Equation Using Iteration
136
Table 4-30 Inverter Prompts
137
Table 4-31 BCD Prompts
138
Table 4-32 How Profiles Are Saved in Memory (VPR Only)
139
Table 4-33 Function Generator Prompts
140
Figure 4-8 Function Generator Curve
140
Figure 4-9 Function Generator Configuration for Valve Characterization
141
Figure 4-10 Function Generator Configuration for Input Signal Characterization
141
Table 4-34 Interval Timer Prompts
142
Figure 4-11 Interval Timer
142
Figure 4-12 Periodic Timer
143
Table 4-35 Periodic Timer Prompts
144
Table 4-36 Set up Timer Prompts
144
Table 4-37 Mass Flow Prompts
145
Table 4-38 Carbon Prompts
146
Figure 4-13 Typical Carbon Potential Control Configuration
147
Table 4-39 Relative Humidity Prompts
148
Table 4-40 F Sterilization Prompts
149
Figure 4-14 Advanced Splitter (Default Outputs)
150
Figure 4-15 Heat/Cool Configuration
150
Table 4-41 Advanced Splitter Prompts
151
Table 4-42 Standard Splitter Prompts
152
Figure 4-16 Standard Split Output Function
152
Table 4-43 Scaling Prompts
153
Table 4-44 Signal Clamp Prompts
154
Table 4-45 1 Point Block Average Prompts
155
Table 4-46 Rolling Average Prompts
156
Table 4-47 Multiple Average Prompts
157
Table 4-48 CEMS Block Average Prompts
158
Table 4-49 CEMS Rolling Average Prompts
159
Figure 4-17 CEMS Rolling Average
159
Program Alarms
160
Table 4-50 Alarm Prompts
160
Program Totalizers
162
Table 4-51 Totalizer Prompts
163
Program Profiles
164
Program Constants
165
Table 4-52 Constant Prompts
165
Figure 4-18 Example of Constant Destination
166
Copy Block
167
Table 4-53 Copy Block Prompts
167
Program Displays
168
Figure 4-19 Displays Accessible by the Display Buttons
168
Figure 4-20 VRX150 Displays Accessible by the Display Button
170
Table 4-54 Display Setup Procedure
171
Table 4-55 Set up Trend 1 Prompts
171
Table 4-56 Paper Chart Speed Equivalents to Time Base Selections
173
Table 4-57 VRX 100 Live Trend Buffer Size
173
Table 4-58 VRX 150 Live Trend Buffer Size
174
Table 4-59 Set up Bar Graph 1 Prompts
175
Table 4-60 Set up Panel Display Prompts
175
Table 4-61 Set up Unit Data Display Prompts
175
Table 4-62 Set up Profile Display Prompts
176
Table 4-63 Assign Displays to Keys Prompts
177
Enable Features
179
Table 4-64 Enable Features Prompts
179
Program Security
180
Table 4-65 Security Prompts
180
Serial Communications
181
Table 4-66 Serial Communications Prompts
181
Set Clock
182
Table 4-67 Set Clock Prompts
182
Load/Store Config
183
Table 4-68 Access Config Files Prompts
183
Scan Rate
184
Table 4-69 Suggested Scan Rates
184
Select Language
185
Data Storage
186
Table 4-70 Data Storage Setup Procedure
186
Table 4-71 Prompts for Storage Setup of Trends, Alarms, Events, Diagnostics
188
Table 4-72 Stored Events
190
Table 4-73 Unit Data Prompts
191
Table 4-74 Storage Allocation Prompts
193
Table 4-75 Capacity of 1.44 Megabyte Floppy Disk
194
Table 4-76 Capacity of 120 Megabyte Disk
195
Table 4-77 120Mb/Zip Preinitialization Procedure
196
Table 4-78 Filename Extensions of Data Storage Types
197
5 Setpoint Profiler
199
Overview of the Setpoint Profiler
199
Figure 5-1 Setpoint Profiler Schematic
200
Figure 5-2 Single and Multi-Phase Profiles
201
Components of a Profile
202
Figure 5-3 Value/Duration Ramp Type
203
Figure 5-4 Time Ramp Type
204
Figure 5-5 Rate Ramp Type
205
Figure 5-6 External Ramp Type
206
Figure 5-7 Guaranteed Soak and Hysteresis
207
Table 5-1 Example of Segment Events
208
Figure 5-8 Activating Events in MID-Segment
208
Figure 5-9 Example of a Segment Loop
209
Parameters that Control a Profile's Execution
210
Figure 5-10 Holding Multiple Profilers Simulaneously
210
Table 5-2 Parameters that Control Profiler Execution
211
Figure 5-11 Hot Start
213
Figure 5-12 Fast Forward
214
Figure 5-13 Shutdown
215
How to Set up a Profiler
216
Table 5-3 Program Profiler Prompts
217
Table 5-4 Setpoint Profiles Prompts
218
Figure 5-14 Allowable and Non-Allowable Program Storage
219
Table 5-5 Edit Profile Prompts
220
Table 5-6 Edit Segments Prompts
223
How to Load and Run a Profiler
224
Figure 5-15 VPR Buttons
224
Table 5-7 How Profiles Are Stored in Memory (VPR100/VRX150 Only)
225
Table 5-8 Procedure to Load a Program from Memory Using Online Menu (VPR100/VRX150 Only)
226
Table 5-9 Procedure to Load a Program from Memory Using any Profiler Display (VPR100/VRX150)
226
Table 5-10 How Profiles Are Stored on Disk
227
Table 5-11 Disk Program Capacity
227
Table 5-12 Procedure to Load a Program from Disk
228
Table 5-13 Profiler Starting Procedure
229
Table 5-14 Profiler Hold Procedure
230
Table 5-15 Profiler Reset Procedure
230
Table 5-16 Profiler Advance Procedure
231
Table 5-17 Profiler Shutdown Procedure
231
Table 5-18 Event Viewing Procedure
232
Table 5-19 Details Viewing Procedure
232
Table 5-20 Summary Viewing Procedure
233
Table 5-21 Segment Editing Procedure
234
6 Online Operations Using Primary Displays
235
Overview
235
Table 6-1 Displays Accessed with Display Button
235
Interacting with Primary Displays
237
Figure 6-1 Setpoint Profile Summary Displays
237
Figure 6-2 Setpoint Trend Display with Menu
237
Figure 6-3 Horizontal and Vertical Trend Displays
238
Table 6-2 Point/Detail Menu Prompts
239
Figure 6-4 Vertical Trend at 2X Zoom
240
Table 6-3 Stop Panel Display Rotation Procedure
241
Table 6-4 Resume Panel Display Rotation Procedure
241
Figure 6-5 Panel Display
241
Table 6-5 Stop 4-Panel Display Rotation Procedure
242
Table 6-6 Resume 4-Panel Display Rotation Procedure
242
Figure 6-6 Four-Panel Display
242
Table 6-7 Interacting with Loop Displays
243
Figure 6-7 Loop Displays
243
Figure 6-8 Alarm Summary Display
244
Display Messages and Symbols
245
Figure 6-9 Example of Primary Display
245
Table 6-8 Messages and Symbols at Bottom of Display
246
Table 6-9 Messages and Symbols Elsewhere on Display
247
7 Online Operation Using Menus
249
Overview
249
Table 7-1 Online Mode Menu
249
Set Mode
250
Data Storage
250
Table 7-2 Floppy Disk Insertion/Removal Procedure
250
Table 7-3 Disk Status
251
Table 7-4 Storage Start/Stop Controls
253
Figure 7-1 Data Storage Status Display
254
Table 7-5 Data Storage Replay Procedure
255
Access Summaries
256
Table 7-6 Alarm Acknowledgment Procedure
257
Table 7-7 Diagnostic Acknowledgment Procedure
258
Table 7-8 Delete All Diagnostics Procedure
259
Data Entry
260
Setpoint Profiles
262
Tune Loop
263
Table 7-9 Tune Loop Prompts
263
Figure 7-2 Control Loop Tuning Display
265
Table 7-10 Stages of Pretune
266
Table 7-11 Pretune STOPPED Prompts
266
Table 7-12 Pretune IDENTIFYING & CALCULATING Prompts
267
Table 7-13 Pretune COMPLETE Prompts
268
Table 7-14 Pretune Abort Messages
269
Review Programming
270
8 Maintenance
271
Overview
271
Table 8-1 Maintenance Mode Menu
271
Routine Maintenance
273
Set Mode
273
Calibrate Analog Inputs
273
Table 8-2 Calibrate EMF Input Procedure
273
Calibrate Analog Outputs
274
Table 8-3 Calibrate RTD Input Procedure
274
Figure 8-1 RTD Calibration Connection
274
Off-Line Diagnostics
275
Table 8-4 Calibrate Analog Output Procedure
275
Table 8-5 Offline Diagnostic Prompts
275
Database Services
276
Reset Unit
276
Product Information
276
Mains Frequency
276
Table 8-6 Database Services Prompts
276
Warm Start Time
277
Demo
278
9 On-Site Adjustments
279
Removing the Circuit Card Assembly
279
Table 9-1 Circuit Card Removal Procedure (VPR100 & VRX100)
279
Table 9-2 Circuit Card Replacement Procedure (VPR100 & VRX100)
280
Figure 9-1 Circuit Card Removal (VPR100 & VRX100)
280
Table 9-3 Circuit Card Removal Procedure (VRX150)
281
Table 9-4 Circuit Card Replacement Procedure (VRX150)
281
Figure 9-2 Circuit Card Removal (VRX150)
281
Changing Analog Input Ranges
282
Table 9-5 Settings for Expanded AI Ranges
282
Changing the CAT/VAT Setting
283
Table 9-6 S1 DIP Switch Default Settings
283
Figure 9-3 Locations of AO DIP Switch S1
283
Changing Number of Dis/Dos
284
Figure 9-4 Location of DIP Switch S1 on Discrete I/O Card
284
Figure 9-5 Instrument's Rear Terminals
284
Table 9-7 DIP Switch Settings for DI/DO Combinations
285
Setting the Communications Link Termination Jumper
286
Figure 9-6 Location of Jumpers W2 and W3
286
Diagnostic Messages
287
Table 9-8 Diagnostic Error Messages
287
Table 9-9 Internal Error Messages
289
Loop Error Indicators
291
Table 9-10 Abnormal Loop Conditions and Indicators
291
10 Error Messages
293
Table 10-1 Error Messages
293
11 Parts
297
Table 11-1 Parts
297
Figure 11-1 Panel Mounting Hardware of Instrument
299
Figure 11-2 Card Cage Removed from Case Along with Sub-Bezel (3) and Seal Gasket (5)
299
Figure 11-3 Components of Portable Case
300
Figure 11-4 Exploded View of VPR/VRX100 Display
301
Figure 11-5 Exploded View of VRX150 Display
302
Figure 11-6 Exploded View of Instrument Card Cage
303
Figure 11-7 Components of Case Rear in Units with 3 DI/4 DO or 6 DO Point Capability
304
Figure 11-8 Components of Case Rear in Units with 12 AI or 16/32 DI/DO Point Capability
304
Figure 11-9 Module for Two Additional Analog Inputs
305
APPENDIX A Security Bypass Procedure
307
Table Appendix A-1 Security Bypass Procedure
307
Appendix B How to Apply Digital Instrumentation in Severe Electrical Noise Environments
309
Overview
309
Potential Noise Sources
310
What's in this Appendix?
310
This Appendix Contains the Following Information:
310
Overview
310
Prevention Methods
311
Recommended Wiring Practices
312
Table Appendix B-1 External Wiring
313
Power Source Considerations
314
Figure Appendix B-1 Transformer for Digital Equipment
314
Noise Suppression at the Source
315
Table Appendix B-2 MOV Devices
315
Table Appendix B-3 Coil Voltage Vs. Resistor Voltage Rating
316
Figure Appendix B-2 Transient Suppression in Inductive Coils
316
Figure Appendix B-3 Contact Noise Suppression
317
Figure Appendix B-4 DC Load Noise Suppression
318
Ferrite Clamp Installation Procedure
319
Figure Appendix B-5 Ferrite Clamp Installation
319
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