Yamaha 2007 XP500 Service Manual page 212

CLUTCH ........................................................................................................ 5-43
REMOVING THE CLUTCH ..................................................................... 5-45
DISASSEMBLING THE CLUTCH ........................................................... 5-45
CHECKING THE FRICTION PLATES..................................................... 5-46
CHECKING THE CLUTCH PLATES ....................................................... 5-46
CHECKING THE CLUTCH SPRING PLATE........................................... 5-46
CHECKING THE CLUTCH HOUSING .................................................... 5-47
CHECKING THE CLUTCH BOSS........................................................... 5-47
CHECKING THE PRESSURE PLATE .................................................... 5-47
CHECKING THE WEIGHT ...................................................................... 5-47
ASSEMBLING THE CLUTCH ................................................................. 5-48
INSTALLING THE CLUTCH.................................................................... 5-48
V-BELT AUTOMATIC TRANSMISSION ....................................................... 5-50
REMOVING THE PRIMARY SHEAVE.................................................... 5-54
REMOVING THE SECONDARY SHEAVE ............................................. 5-54
DISASSEMBLING THE PRIMARY SHEAVE .......................................... 5-54
DISASSEMBLING THE SECONDARY SHEAVE.................................... 5-55
CHECKING THE V-BELT........................................................................ 5-55
CHECKING THE PRIMARY SHEAVE .................................................... 5-55
CHECKING THE V-BELT CASE AIR DUCT ........................................... 5-55
CHECKING THE PRIMARY SHEAVE WEIGHTS................................... 5-55
CHECKING THE SLIDER ....................................................................... 5-56
CHECKING THE SECONDARY SHEAVE .............................................. 5-56
ASSEMBLING THE PRIMARY SHEAVE ................................................ 5-56
ASSEMBLING THE SECONDARY SHEAVE.......................................... 5-56
INSTALLING THE PRIMARY SHEAVE ASSEMBLY, SECONDARY
SHEAVE ASSEMBLY AND V-BELT ..................................................... 5-57
CRANKCASE AND CRANKSHAFT ............................................................. 5-59
DISASSEMBLING THE CRANKCASE.................................................... 5-62
REMOVING THE CRANKSHAFT JOURNAL BEARING ........................ 5-62
REMOVING THE CONNECTING RODS ................................................ 5-62
CHECKING THE CRANKCASE .............................................................. 5-62
CHECKING THE TIMING CHAIN............................................................ 5-63
CHECKING THE CRANKSHAFT AND CONNECTING RODS............... 5-63
INSTALLING THE CRANKSHAFT MAIN JOURNAL BEARING ............. 5-66
INSTALLING THE CONNECTING RODS............................................... 5-67
INSTALLING THE CRANKSHAFT .......................................................... 5-68
ASSEMBLING THE CRANKCASE.......................................................... 5-68
TRANSMISSION............................................................................................ 5-70
REMOVING THE TRANSMISSION ........................................................ 5-71
CHECKING THE TRANSMISSION ......................................................... 5-71
CHAIN DRIVE TRANSMISSION ................................................................... 5-72
CHECKING THE SWINGARM ................................................................ 5-75
CHECKING THE CHAIN DRIVE ASSEMBLY......................................... 5-75
ASSEMBLING THE CHAIN DRIVE ASSEMBLY .................................... 5-75