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HDD/DVD RECORDER SERVICE MANUAL MODEL : RH4820W (RH4820WVL) CAUTION BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL. APRIL, 2004 P/NO : 3829RHP022D Printed in Korea...
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CONTENTS SECTION 1 ..SUMMARY SECTION 2 ..CABINET & MAIN CHASSIS SECTION 3 ..ELECTRICAL SECTION 4 ..REPLACEMENT PARTS LIST...
SECTION 1 SUMMARY CONTENTS NEW FUNCTIONS OF HDD/DVD-RECORDER ..............1-2 PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS ....1-3 SERVICING PRECAUTIONS ....................1-4 • General Servicing Precautions • Insulation Checking Prodedure • Electrostatically Sensitive Devices SERVICE INFORMATION FOR EEPROM IC SETTING ..........
NEW FUNCTIONS OF HDD/DVD-RECORDER • SUMMARY OF PRODUCT - RECORDING FUNCTION OF DVD-RW AND DVD-R SPECIFICATIONS • DVD-RW: VIDEO MODE AND VR MODE RECORD AVAILABLE • DVD-R :VIDEO MODE RECORD AVAILABLE - RECORDING FUNCTION OF HDD • TIMESHIFT • HDD TO DVD DUBBING •...
When servicing this product, under no circumstances should the original design be modified or altered without permission from LG Electronics Corporation. All components should be replaced only with types identical to those in the original circuit and their physical location, wiring and lead dress must conform to original layout upon completion of repairs.
SERVICING PRECAUTIONS CAUTION : Before servicing the HDD/DVD Recorder cov- Electrostatically Sensitive (ES) Devices ered by this service data and its supplements and addends, Some semiconductor (solid state) devices can be damaged read and follow the SAFETY PRECAUTIONS. NOTE : if easily by static electricity.
SERVICE INFORMATION FOR EEPROM IC SETTING MICOM START OPTION CONFIRMATION MODE DETECT NEW EEPROM (OPTION EDIT SCREEN) Press the "CLEAR" key on the EEPROM ID CHECK Remote controller and the "CH - " key 2 BYTE(B3,248,249) one the Front Panel the same time, then it goes in to Tracking initial mode.
SPECIFICATIONS • GENERAL Power requirements AC 110-240V, 50/60 Hz Power consumption Dimensions (approx.) 430 X 69 X 377 mm (16.9 x 2.7 x 14.8 inches) (w x h x d) Mass (approx.) 6.4 kg (14.1 lbs) Operating temperature 5˚C to 35˚C (41˚F to 95˚F) Operating humidity 5 % to 90 % Television system...
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SECTION 2 CABINET & MAIN CHASSIS CONTENTS 1. EXPLODED VIEWS .......................2-2 1. Cabinet and Main Frame Section ..................2-2 2. Deck Mechanism Section(RL-01A) ..................2-3 3. Packing Accessory Section ....................2-4...
HDR PART ELECTRICAL TROUBLESHOOTING GUIDE 1. Power ( SMPS ) Circuit (Part 1) No VF+ No 5VD Is 5.2VA section working? Is 5.2VA section working? Is 5.2V present at Check R102 No 5.2VA emitter of Q120? Replace R102 Check F101 Replace Q120 Is there a DC voltage at Replace TH01...
2. Power ( SMPS ) Circuit (Part 2) No 1.8V No 3.3V Is 3.8VA section working? Is 3.8VA section working? Is there a DC voltage at Is there a DC voltage at No 3.8VA IC160 1PIN IC154 1PIN Is there a DC voltage Check IC160 Check IC154 D122(-)?
3. SYSTEM Circuit LG LOGO not displayed at POWER : ON. IC308 - 8 : HIGH? Check IC308 power and ( /E5_RST ) other circuits X101 : Clock oscillated? Replace X101 ( 13.5 MHz ) RESET IC202 - 26 : check...
5. When playing DISC ,no audio output IC702 - 46: HIGH ? Check IC702 power and ( LOW: AUDIO MUTE ) other circuits IC201 – 14,15,18,19 Check IC201 power and Check audio output other circuits IC201 - 1 : HIGH ? Check IC309 power and RESET_Audio status) other circuits...
7. No TUNER audio output Audio output even when < When playing DISC , no Playing Disc audio output> check IC808,809 - 7 IC808,809 (AUDIO SWITCH) Power and switching operation Check audio signal output Pin 2,4 High/Low =>pin 7 output : SW_A_OUT_L/R IC808,809-3 Check IC808,809signal Check audio signal input...
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IC807 - 2 : Check SIF Check C866, TUNER signal input signal flow When changing a channel, IC702 - Check IC702 power and 69 : HIGH after RESET signal other circuits IC702 - 39 : Check IC705 power and No Sync signal input other circuits No TUNER VIDEO signal Check Q702 ( V.Buffer TR)
8. No external input 1 audio Audio output even when When playing DISC , no Playing Disc audio output> check IC808,809 - 7 IC808,809 (AUDIO SWITCH) Power and switching operation Check audio signal output Pin 2,4 High/Low =>pin 7 output : SW_A_OUT_L/R IC808,809-3 Check IC808,809signal Check audio signal input...
9. No external input 2 audio Audio output even when When playing DISC , no Playing Disc audio output> check IC808, 809 - 7 IC808, 809 (AUDIO SWITCH) Power and switching operation Check audio signal output Pin 2, 4 High/Low =>pin 7 output : SW_A_OUT_L/R IC808, 809-3 Check IC808,809 signal Check audio signal input...
10. No external input 3 audio Audio output even when When playing DISC , no Playing Disc audio output> check IC808,809 - 7 IC808,809 (AUDIO SWITCH) Power and switching operation Check audio signal output Pin 2,4 High =>pin 7 output : A1_L/R Pin 2,4 High/Low =>pin 7 output : TU_L/R IC808,809-5 Check JK801 Audio L/R...
12. No RGB/ Component video signal when playing DISC SW801 Q High? Check IC702 around Q808 Emitter High? IC702 - 49 : HIGH ? circuits Check IC702 – 85 : High input IC806 – 16, 18, 20 Check IC806 power and IC806 –...
13. No composite/S-Video signal when playing DISC No COMPOSIT signal? S-VIDEO: No Y signal? S-VIDEO : No C signal? IC804 – 29, 30 Check R810, C927 Check R804,C892 Check output IC806 – 21 IC806 – 26 Check R918, C925 Check output Check output IC806 –...
14. No TV , external input video signal No video signal of external input When connecting Tuner, No video signal of external 3/4Rear Composite/Front No TV video signal input 1/2(Rear Scart input) Composite ,S-video ) Check IC804 - 1,3(input) and Check Tuner power and JACK CABLE =>...
2. In/Out Block Diagram FRONT JACK FRONT JACK I/O JACK I/O U-COM A2 L/R IN V2 IN Y/C IN C_SYNC_IN V1 IN A1 L/R IN MM1109 TUNER TU_V_OUT SDA5650 MM1510 Sync AUDIO SEL 1,2 NJM2521 6dB Buffer Seperator AUDIO SWICH TU A OUT Audio_Sel_1 Buffer...
CIRCUIT DIAGRAMS 1. POWER CIRCUIT DIAGRAM VF(+) Power dead 12V Power dead R107 is defective IC153 is defective 2.5V Power dead IC159 is defective 12VT or 12VA Power dead IC153 is defective Power dead IC101 is defective 5VD Power dead Q120 and Q121 is defective Power dead 33V Power dead...
11. Onspec 3 In 1 Memory Card & DV AVIN CIRCUIT DIAGRAM L909 A GND L910 A GND A GND A GND A GND A GND A GND A GND A GND A GND A GND A GND Onspec 3 In 1 Memory Card & DV AVIN 3-59 3-60...
RL-01A LOADER PART ELECTRICAL TROUBLESHOOTING GUIDE Reset or Power Check. Check it after connecting the power cable only for NO Reset or Power ON. •Check the power(5V,12V)short. Are the pin 41, 44 of CN201 •Check the PC power cable. +12V, +5V respectively after the power •Repair the PC power supply.
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System Check Load tray without inserting disc. Does tray operate normally? Go to “Tray operating is abnormal” Does pick-up move to inside? Go to “Sled operating is abnormal” Go to “Focus Actuator operating is Does pick-up lens move abnormal” up/down? Does laser turn on? Go to “Laser operating is abnormal”...
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Tray operating is abnormal Tray open doesn ’t work. Is the Input voltage 0V at IC302 •Check the connection of IC302 pin 60. pin 60 when push the •Replace the EJECT SW. EJECT SW? •Check the connection of IC103 pin 19. Is there tray •Replace the IC103.
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Sled operating is abnormal Is there sled control signal output? Replace the IC103 (IC103 pin 8,9) Is there •Check the connection of IC105 pin 28,29. sled drive signal input? •Replace the IC105. (IC105 pin 28,29) •Check the R132,R133. Is there Is DRV-CTRL1 sled drive voltage output? signal “H”?
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Spindle operating is abnormal Is there Is there spindle control DSP spindle control signal input? output(IC202 pin 145)? (IC105 pin 24) •Check the R147,R149. •Replace the IC106 Replace the IC202. Is there Is there spindle drive voltage output? SFG signal input? (IC105 pin 9,11,18) (IC302 pin 28) Replace the Spindle Motor...
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Focus Servo is unstable Is FE signal output normal in Focusing Replace the IC107. Up/Down? (IC107 pin 86) Is FDRV signal output normal in Focusing •Check the R158. Up/Down? •Replace the IC107. (IC202 pin 146) Go to “Focus Actuator operating is abnormal” Focus Actuator operating is abnormal.
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Track Servo is unstable Is TE signal Is pick-up output normal in focusing (E, F, G, H)output normal? ON and tracking OFF? (CN101 pin 5, 8, 9, 12) (IC107 pin 82) Replace the IC107. •Check the pick-up FFC. •Replace the pick-up. Is TE signal input normal in focusing Check the connection between...
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Recognition Fail Case 1: CD-ROM Fail Check pick-up read power Go to “LD CHECK”. is 0.9~1.3mW? Does focus servo Go to “Focus Servo is unstable”. operate normally? Check pick-up RF signal IC107(Pin115) •Check the pick-up FFC and CN101. RFO(TP115)is •Replace the pick-up unit. 500~1000mVpp? Check RFEQO waveform Replace the IC107...
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Recognition Fail Case 2:DVD Fail Check pick-up read power Go to “LD CHECK”. was 0.9~1.1mW? Is IC302 pin 46(LDEN-DVD)level Replace the IC302. was about 3.3V? Is there RF signal at CN101 Replace the pick-up. pin 13,14. Is there RF signal Replace the IC107 at IC107 pin 99.
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LD CHECK (Laser operating is abnormal) Execute “B.Check ALPC Parameters” of “How to use Test Tool” Execute “C.Laser Power Setup”of Is ALPC parameters “How to use Test Tool” valid? Execute “D.Laser Inspection” of “How to use Test Tool” Check reference voltage. OFF level VRDC level &FPD VWDC1 level &FPD...
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CD/DVD ? Execute “E.ALPC Test for AS”of “How Execute “E.ALPC Test for AS”of “How to Test Tool”(Select “DVD VRDC Loop” to Test Tool”(Select “CD VRDC Loop” and trigger) and trigger) Check the input of LDEN-CD. Check the input of LDEN-DVD. (pin 33 of CN101 :‘H ’) (pin 17 of CN101 :‘H ’) Check the input of VRDC.
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Execute “E.ALPC Test for AS”of “How Execute “E.ALPC Test for AS”of “How to Test Tool”(Select “DVD-R Rec to Test Tool”(Select “DVD-RW Rec Mode”and trigger) Mode”and trigger) Check the input of LDEN-DVD. Check the input of LDEN-DVD. (pin 17 of CN101 : ‘H’) (pin 17 of CN101 : ‘H’) Check the input of VWDC.
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…? change it. Is the write tool supported by Use LG bundle software. LG Drive? Check disc information on writing tool. [If you get some data information with “Non Recordable Disc ”message,the...
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Writing Part Check Load tray with DVD ±R/RW disc. Run and write with writing tool. Does the Do the IC302 blink of LED1,LED2 occurs pin 58,59 output toggle during writing? signals during writing? • Check the connection between IC302 pin 58,59 and LED. •...
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Pin description Pin Name Type Description GND0 Analog GND SWRF1 OUTPUT WRF signal sampling & hold [S/H] signal output. SWRF1 OUTPUT WRF signal sampling & hold [S/H] signal output. INPUT RF differerential signal[+] input. INPUT RF differerential signal[-] input. GND1 Analog GND INPUT Main beam signal [A1] input.
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Pin Name Type Description VCC4 Analog power. OUTPUT Wobble circuit [A+D] signal output. OUTPUT Wobble circuit [B+C] signal output. GND4 Analog GND CDAC OUTPUT DAC reference voltage output. VCC5 Digital power. BCIN INPUT [B+C] signal input. ADIN INPUT [A+D] signal input. RCBH1A RLPP circuit bottom hold condenser connecting port.
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Pin Name Type Description OUTPUT Tracking error signal output. OUTPUT Tracking error signal output for Servo. PPALL OUTPUT Main side push-pull signal output. SBAD OUTPUT Sub beam signal output [ (E+F+G+H) signal]. SPP2 Sub beam signal output [ (F+G)-(E+H) signal]. OUTPUT Focus error signal.
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Pin description Pin No. Pin Name Type Description DGND Digital GND PULLUP Pull-up resistance connecting port.[5V or 3.3V] DASO 5V_tolerant Pull-up Drive active slave presesnt signal.[open/drain] HCS1 5V_tolerant Host interface chip, pull-up selection input. HCS0 5V_tolerant Host interface chip, pull-up selection input. HDA2 5V_tolerant Host interface chip, address signal input.
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Pin No. Pin Name Type Description DGND 5V_tolerant Pull-up Host interface data bus.[within slave resistance HDD4 HDD3 5V_tolerant Pull-up Host interface data bus.[within slave resistance] HDD3 HDD11 5V_tolerant Pull-up Host interface data bus.[within slave resistance] HDD12 HDD4 5V_tolerant Pull-up Host interface data bus.[within slave resistance HDD2 HDD7 5V_tolerant...
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Pin No. Pin Name Type Description DGND Digital GND.(Buffer. Memory. Block) MD13 Pull-up Buffer memory , Interface data bus. Pull-up Buffer memory , Interface data bus. MD12 Pull-up Buffer memory , Interface data bus. Pull-up Buffer memory , Interface data bus. DGND Digital GND.
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Pin No. Pin Name Type Description DGND Buffer memory , Interface data bus. Buffer memory , Interface data bus. Buffer memory , Interface data bus. Buffer memory , Interface data bus. Buffer memory , Interface data bus. DGND Digital GND Buffer memory , Interface data bus Buffer memory , Interface data bus.
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Pin No. Pin Name Type Description 5V_tolerant Access control signal output from Local CPU to SDRAM. DVDD33 Digital power[3.3V] 5V_tolerant Local CPU Adress bus. 5V_tolerant Local CPU Adress bus. 5V_tolerant Local CPU Adress bus. 5V_tolerant Local CPU Adress bus. 5V_tolerant Local CPU Adress bus.
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Pin No. Pin Name Type Description DVDD33 Digital power[3.3V] EFPULSE OFF pluse output[write laser/driver control signal]. PKPULSE1 Peak pluse output[write laser/driver control signal]. PKPULSE2 Peak pluse output[write laser/driver control signal]. HDDREV Host interface data bus selector.[H: general, L: reverse] AGND Analog GND[WWAPLL] AVDD Analog power 2.5V [WWAPLL]...
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Pin description Pin No. Pin Name Type Des cription AVREF0 A/D CONVERTER REFERENCE VOLTAGE INPUT AVSS A/D,D/A CONVERTER POTENTIAL STEP0 STEPPTING MOTOR CONTROL SIGNAL STEP1 STEPPTING MOTOR CONTROL SIGNAL AVREF1 D/A CONVERTER REFERENCE VOLTAGE INPUT TILT-MUTE TILT DRIVE MUTE SIGNAL SBRK EXTERNAL MEMORY ADDRESS BUS FLMD0...
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Pin No. Pin Name Type Des cription REGISTER ADDRESS OUPUT /DACS CHIP SELECTOR /BPRCS EEPROM COMM UNICATON LINE TEST MOD0 TEST MOD1 (RESERVED) (RESERVED) LED ENABLE LINE LED ENABLE LINE /EJECT-KEY TRAY OPE N LINE URDY ACCESS CONTROL SIGNAL INPUT FRON CPU TO SDRAM (RESERVED) /OPEN-SW OPEN S/W INPUT...
CIRCUIT DIAGRAMS 1. RF CIRCUIT DIAGRAM Title-drv is not good. (Level-shift IC) PD Gai Control IC (DRIVE IC) Focus & Spindle & Tracking is not good(Op-Amp) No sled & No Title (DA-converter) Analog-Switch Rd/Wr Toggle) SPINDLE DVD IR/RW(Blank Disc Recognition) SLED LASER POWER(ALPC) TRACKING...
3. µ-COM CIRCUIT DIAGRAM Voltage Error Voltage Error EEPRON 1) Sled & filt drive is not good 2) Laser power drive is not good 3) Loader operation drive is not good (µ-COM) 3-134 3-135...
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S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS R751 0RH4701C622 RESISTOR,METAL GLAZED(CHIP) 4.7K OHM 1 / 16 W 1608 5.00% D R753 0RH1002C622 RESISTOR,METAL GLAZED(CHIP) 10K OHM 1 / 16 W 1608 5.00% D R754 0RH1002C622 RESISTOR,METAL GLAZED(CHIP) 10K OHM 1 / 16 W 1608 5.00% D R756 0RH1002C622 RESISTOR,METAL GLAZED(CHIP)
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S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS R898 0RH5601C622 RESISTOR,METAL GLAZED(CHIP) 5.6K OHM 1 / 16 W 1608 5.00% D R899 0RH4701C622 RESISTOR,METAL GLAZED(CHIP) 4.7K OHM 1 / 16 W 1608 5.00% D R8A1 0RH0000C622 RESISTOR,METAL GLAZED(CHIP) 0 OHM 1 / 16 W 1608 5.00% D R8A2 0RH0000C622 RESISTOR,METAL GLAZED(CHIP)
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0 OHM 1 / 16 W 1608 5.00% D R999 0RH0000C622 RESISTOR,METAL GLAZED(CHIP) 0 OHM 1 / 16 W 1608 5.00% D TU801 6700PFPL06F TUNER TADC-M401D(GKI,LGIT) LG INOTEK X701 6202R-DA01A RESONATOR,CRYSTAL CFS-308 CITIZEN 32-768KHZ 20 X702 6212AA2100C RESONATOR,CRYSTAL HC-49S BUBANG 10MHZ +/- 30 PPM...
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S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS R910 0RH0000C622 RESISTOR,METAL GLAZED(CHIP) 0 OHM 1 / 16 W 1608 5.00% D R911 0RH1001C622 RESISTOR,METAL GLAZED(CHIP) 1K OHM 1 / 16 W 1608 5.00% D R912 0RR0222Q62A RESISTOR,DRAWING 22 OHM 1/16 W 3216 5.00% R/TP R913 0RR0222Q62A RESISTOR,DRAWING...
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S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS C110 0CG1020U630 CAPACITOR,SEMI CERAMIC 1000PF 400V M E(Z5U) R C111 0CG2220U630 CAPACITOR,SEMI CERAMIC 2200 PF 400V M E R (NK,AD,SD) C112 0CN223AK948 CAPACITOR,TUBULAR(HIGH DIELEC) 0.022UF 50V Z F TA26 S C113 624-082H CAPACITOR CE 1000UF/10V SHL(10*12.5)T/P...
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S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS R123 0RD1001F608 RESISTOR,FIXED CARBON FILM 1K OHM 1/6 W 5% TA26 R124 0RN3301F408 RESISTOR,FIXED METAL FILM 3.3K OHM 1/6 W 1% TA26 R125 0RN2701F408 RESISTOR,FIXED METAL FILM 2.7K OHM 1/6 W 1% TA26 R126 0RD2700F608 RESISTOR,FIXED CARBON FILM...
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S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS AR101 0RR0222Q62A RESISTOR,DRAWING 22 OHM 1/16 W 3216 5.00% R/TP AR102 0RR0222Q62A RESISTOR,DRAWING 22 OHM 1/16 W 3216 5.00% R/TP AR103 0RR0222Q62A RESISTOR,DRAWING 22 OHM 1/16 W 3216 5.00% R/TP AR104 0RR0222Q62A RESISTOR,DRAWING 22 OHM 1/16 W 3216 5.00% R/TP...
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S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS C109 0CH1104K942 CAPACITOR,CHIP[CERAMIC M/L HD 0.1UF 50V Z Y5V(F) 1508 R/TP C110 0CS106HF6DC CAPACITOR,FIXED TANTALUM 10UF 3528 16V 20% SMD R/TP(SMD C111 0CH7475D611 CAPACITOR,FIXED TANTALUM 4.7UF 10V 20% 3216 TP(-) C112 0CH7475D611 CAPACITOR,FIXED TANTALUM 4.7UF 10V 20% 3216 TP(-)
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S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS C216 0CH1104K942 CAPACITOR,CHIP[CERAMIC M/L HD 0.1UF 50V Z Y5V(F) 1508 R/TP C217 0CH1104K942 CAPACITOR,CHIP[CERAMIC M/L HD 0.1UF 50V Z Y5V(F) 1508 R/TP C218 0CH1104K942 CAPACITOR,CHIP[CERAMIC M/L HD 0.1UF 50V Z Y5V(F) 1508 R/TP C219 0CH1104K942 CAPACITOR,CHIP[CERAMIC M/L HD...
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S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS C269 0CH1104K942 CAPACITOR,CHIP[CERAMIC M/L HD 0.1UF 50V Z Y5V(F) 1508 R/TP C270 0CH1104K942 CAPACITOR,CHIP[CERAMIC M/L HD 0.1UF 50V Z Y5V(F) 1508 R/TP C271 0CH1104K942 CAPACITOR,CHIP[CERAMIC M/L HD 0.1UF 50V Z Y5V(F) 1508 R/TP C272 0CS337GC6DC CAPACITOR,FIXED TANTALUM...