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Table of contents 5.5.5 Base Plates for Bottom Printer ..................5-16 Prepare BACK Printer ........................6-1 Paper Roll Holder Guide Epson ....................... 6-1 Base Profile for Paper Guide and Camera Holder ................6-4 6.2.1 Additional Parts ......................... 6-4 6.2.2 Assembly .......................... 6-5 Paper Entry Guide / Camera System ..................
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Table of contents 7.11.2 Camera Holder ....................... 7-29 Mount the Printers ......................... 8-1 8.1.1 Parts ..........................8-1 8.1.2 T3000 - Rubber Foot ......................8-2 8.1.3 Mount Front Printer ......................8-2 8.1.4 Mount and Position Back Printer ..................8-3 8.1.5 Lock the Printer ......................... 8-3 Paper Tension Guide and Deflection Rollers ................
Introduction Warning Introduction The DJet system is a fully automatic double-sided printing system. It is based on two Epson T-Series SureColor 3000, 5000 and 7000. Please note: Installation of this equipment must be done by a trained service engineer. Do NOT leave Epson Printers on the stand without securing them with the Printer locking devices.
Installation of this equipment must be done by a trained engineer. Do NOT leave Epson Printers on the stand without securing them with the Printer locking devices. DJet 300-500-700 – HW Installation Manual...
Pre-Installation Tasks Tools Required Pre-Installation Tasks Tools Required Standard screw driver set Set if allen key wrench Set of Phillips screw driver Measurement tape Cordless drill for unpacking the crate PC Specification CPU Intel i5 or i7 ...
1x active 4 port USB Hub (runs with a Power Supply) connects the both USB cameras and printers to the PC 2x Power Cable for Epson printer connects both printers to the power outlet strip minimum length is 3 metre ...
Pillar 40 x 80 Distance holder for top cross- 40 x 80 members, position 6. Used to mount the Epson printer to the stand Distance holder for bottom cross- 40 x 80 members, position 6. Used to mount the Epson printer to...
Pillar 40 x 80 Distance holder for top cross- 40 x 80 members, position 6. Used to mount the Epson printer to the stand Distance holder for bottom cross- 40 x 80 members, position 6. Used to mount the Epson printer to...
Frame Assembly Base Plates Frame Assembly Base Plates 5.1.1 Parts Locate the following parts. Amount Name Dimension Base plate for swivel caster with M10 40 x 80 Allen screw with rounded head, M8 x 20 Slot nut Aluminum Profile Nr.1 1100 mm DJet 300-500-700 –...
Frame Assembly Base Plates 5.1.2 Assembly Mount on both sides of profile Nr.1 (orange - 1100 mm) the wheel base plates. DJet 300-500-700 – HW Installation Manual...
Frame Assembly Side Frame Side Frame 5.2.1 Parts Locate the following parts. Amount Name Dimension Slot nut Aluminum Profile Nr.2 675 mm Aluminum Profile Nr.5 650 mm 5.2.2 Assembly Locate profile Nr.2 (green - 675 mm). DJet 300-500-700 – HW Installation Manual...
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Frame Assembly Side Frame Frist, insert 4 slot nuts M8 into each base profile Nr.1. Then mount profile Nr.2. Do not fully tighten the screws yet! Locate profile Nr.5 (red – 650 mm). Insert into profile Nr.2 four slot nuts, size M8. Tighten the screws firmly on the right sides.
Frame Assembly Cross-Beam Profile Adjust profile Nr.2 at 145 mm from the profile edge. distance between pillar and edge is 145 mm Tighten all screws firmly. Cross-Beam Profile 5.3.1 Parts Locate the following parts. DJet 300-500-700 – HW Installation Manual...
Frame Assembly Cross-Beam Profile Amount Name Dimension Slot nut Aluminium Profile Nr.6 T7000 = 1780 mm T5000 = 1780 mm T3000 = 1310 mm Aluminium Profile Nr.3 385 mm Aluminium Profile Nr.2 545 mm 5.3.2 Assembly Insert eight slot nuts M8 into each “side frame” as shown.
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Frame Assembly Cross-Beam Profile Mount profile Nr.3 (blue - 385 mm) and Nr.4 (yellow - 545 mm) between the cross beam profiles. Do not fully tighten the screws yet! Line up the top and bottom cross beam profile as shown in the picture. Tighten the screws on both sides of the cross beam tighten this profile firmly profile firmly.
Frame Assembly Cross-Beam Profile Measurements for DJet 300 / 23“ Version 5.3.3 First, line up the top cross section profile from the left side as shown in the picture. Tighten it firmly. 200 mm 918 mm Then, position the second cross-profile as shown (918 mm from left side to left side of the profile).
Frame Assembly Cross-Beam Profile Measurements for DJet 500 / 35“ Version 5.3.4 First, line up the top cross section profile from the left side as shown in the picture. Tighten it firmly. 229 mm 1275 mm Then, position the second cross-profile as shown (1275 mm from left side to left side of the profile).
Frame Assembly Cross-Beam Profile Measurements for DJet 700 / 43“ Version 5.3.5 First, line up the top cross section profile from the left side as shown in the picture. 1475 mm Tighten it firmly. 129 mm Then, position the second cross-profile as shown in picture.
Frame Assembly Wheels 5.3.6 Tighten all Profiles First, tighten firmly the short cross beam-profile on top and bottom. tighten firmly the short cross beam profile Then, tighten firmly the cross beam-profiles to the side frames. tighten firmly Wheels 5.4.1 Parts DJet 300-500-700 –...
Frame Assembly Printer Base Plates Amount Name Dimension in mm Swivel caster with break Wheel diameter = 75 Cylinder head screw with hexagonal M10 x 20 Fixes swivel caster to base plate 5.4.2 Mount the Wheels On each side frame, mount the wheels to the base plates. Printer Base Plates 5.5.1 Parts for each Printer...
Frame Assembly Printer Base Plates Amount Name Dimension in mm POM part - Base plate left POM part - Base plate right POM part - Mounting plate Cylinder head screw with hexagonal M8 x 20 Cylinder head screw with hexagonal M5 x 14 Slot nut Slot nut...
Frame Assembly Printer Base Plates 5.5.3 Base Plates for Top Printer Insert one slot nuts M5 into the inner side of the right cross section profiles. Insert two slot nuts M5 into the inner side of the left cross section profiles. Note Use only the full size M5 slot nuts, never the half size.
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Frame Assembly Printer Base Plates Mount the base plate which has two holes to the right cross section profile. Use only one M5 x 14 on the side and two M8 x 20 on the top. Do not fully tighten the screws yet! The base plates should be movable.
Frame Assembly Printer Base Plates 5.5.4 Position the Base Plates Front Printer Position the base plates that the distance between the profile edge and the printer support plate is approx. 12 mm. Tighten all screws from the support plate and tight the screws from the chapter before.
Prepare BACK Printer Paper Roll Holder Guide Epson Prepare BACK Printer Paper Roll Holder Guide Epson To remove the roll holder guide, take first this screw off here. DJet 300-500-700 – HW Installation Manual...
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Prepare BACK Printer Paper Roll Holder Guide Epson On the left side of the printer, take this 3 screws off. On the right side take this 3 screws off. DJet 300-500-700 – HW Installation Manual...
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Prepare BACK Printer Paper Roll Holder Guide Epson On the back side take off this screws here. On the inside take off this screws here. Now bend the back cover on the right side a bit backward to access the screw which mounts the paper roll holder guide.
Prepare BACK Printer Base Profile for Paper Guide and Camera Holder Printer looks like shown. Base Profile for Paper Guide and Camera Holder 6.2.1 Additional Parts Amount Name Dimension in mm Profile for Printer Bottom „for camera and paper feed holder“ 15 x 40 x 1260 T7000 Profile for Printer Bottom „for camera and paper feed holder“...
Prepare BACK Printer Base Profile for Paper Guide and Camera Holder 6.2.2 Assembly Remove the screw here. DJet 300-500-700 – HW Installation Manual...
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Prepare BACK Printer Base Profile for Paper Guide and Camera Holder Remove the screw here. Place the POM part into the aperture. DJet 300-500-700 – HW Installation Manual...
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Prepare BACK Printer Base Profile for Paper Guide and Camera Holder Put the POM part into the aperture as shown. Do the same with the second aperture. DJet 300-500-700 – HW Installation Manual...
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Prepare BACK Printer Base Profile for Paper Guide and Camera Holder Use the M4 x25 screws to mount the profile to the printer. Do not fully tighten the screws yet! Do not fully tighten the screws yet! DJet 300-500-700 – HW Installation Manual...
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Prepare BACK Printer Base Profile for Paper Guide and Camera Holder On the left side of the back printer, mark the paper entry at 39mm. Overview. DJet 300-500-700 – HW Installation Manual...
Paper Entry Guide / Camera System Side parts - Step 1 Paper Entry Guide / Camera System Side parts - Step 1 7.1.1 Parts Amount Name Dimension in mm Side holder, left Side holder, right Aluminum Bracket 25 x 35 Cylinder head screw with hexagonal M5 x 16 DJet 300-500-700 –...
Paper Entry Guide / Camera System Side Parts - Camera Holder BACK Printer 7.1.2 Assembly Mount the brackets to the “side holders” as shown. Side Parts - Camera Holder BACK Printer 7.2.1 Parts Amount Name Dimension in mm Camera holder BACK printer Camera holder Cylinder head screw with hexagonal M5 x 10...
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Paper Entry Guide / Camera System Side Parts - Camera Holder BACK Printer 7.2.2 Assembly Mount the camera parts as shown. DJet 300-500-700 – HW Installation Manual 6-12...
Paper Entry Guide / Camera System Assembly „Right Holder“ and „Camera holder“ Assembly „Right Holder“ and „Camera holder“ 7.3.1 Parts Amount Name Dimension in mm Cylinder head screw with hexagonal M5 x 20 7.3.2 Assembly Assemble the two parts like shown. Paper Guide Entry to BACK printer 7.4.1 Parts...
Paper Entry Guide / Camera System Paper Guide Entry to BACK printer 7.4.2 Side Holders to Base Profile Add the slot nut M5 into 15x40 profile and mount the left side holder to it. Do not fully tighten the screw yet! DJet 300-500-700 –...
Paper Entry Guide / Camera System Paper Guide Roller Add the slot nut M5 into 15x40 profile and mount the right side holder to it. Do not fully tighten the screw yet! Paper Guide Roller 7.5.1 Parts Amount Name Dimension in mm Aluminum roller, 20mm diameter 1144 for T7000...
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Paper Entry Guide / Camera System Paper Guide Roller 7.5.2 Paper Guide Roller Mount the two rollers into the side holders- T7000 = 1173 mm First, tighten firmly the left “side holder” to the base T5000 = 970 mm T3000 = 670 mm profile.
Paper Entry Guide / Camera System Angled Paper Bracket for Printer Back Add the tension roller and verify whether all three rollers can rotate smoothly. Finally, tight firmly the two M4 screws to mount the “paper entry guide” to the printer. tight the M4 screws Angled Paper Bracket for Printer Back 7.6.1...
Paper Entry Guide / Camera System Angled Paper Bracket for Printer Back Pom part Round-head screw M4 x 10 Aluminum Bracket 25 x 35 7.6.2 Assembly Mount the bracket with the M4 screw to the POM part. DJet 300-500-700 – HW Installation Manual 6-18...
Paper Entry Guide / Camera System „Paper Jam Protector” Mount the paper bracket on the right hand side, just next the camera holder. „Paper Jam Protector” 7.7.1 Parts Amount Name Dimension in mm POM part DJet 300-500-700 – HW Installation Manual 6-19...
Paper Entry Guide / Camera System „Paper Jam Protector” 7.7.2 Positioning 7.7.3 Assembly At the paper output, above the cutting system, shift the “paper jam protector plates” sidewards into the Epson cover. Do this on the left side. DJet 300-500-700 – HW Installation Manual 6-20...
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Paper Entry Guide / Camera System „Paper Jam Protector” On the right side. In the center. DJet 300-500-700 – HW Installation Manual 6-21...
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Paper Entry Guide / Camera System „Paper Jam Protector” Position the plate on the right like shown. Position the plate on the left like shown. Place the center of the plate from the right side like: T-7000 = 1107 mm T-5000 = 889 mm T-3000 = 600 mm T-7000 = 1107 mm...
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Paper Entry Guide / Camera System „Paper Jam Protector” Tight both screws with a small allen range. The plates shouldn’t move anymore. DJet 300-500-700 – HW Installation Manual 6-23...
Paper Entry Guide / Camera System Camera and LED Bar Lights for Printer Front and Back Camera and LED Bar Lights for Printer Front and Back 7.8.1 Parts for each camera system Amount Name Dimension in mm Screw with M4 washer (already mounted in the LED bar light) M3 x 10 Camera screw Camera...
Paper Entry Guide / Camera System Camera and LED Bar Lights for Printer Front and Back 7.8.3 Camera Focus and Shutter Setup For both cameras set the shutter between 8 and 16. Set also the focus to close up. DJet 300-500-700 – HW Installation Manual 6-25...
Paper Entry Guide / Camera System Camera and LED Back Printer Camera and LED Back Printer 7.9.1 Use the M3 screw to bolt the LED to the camera holder. The angle is approx. 45 degree. Tighten it firmly. 7.9.2 Camera Mount the camera with the camera screw.
Paper Entry Guide / Camera System Camera Holder Front Printer Camera holder Front Printer, to mount to the 40x40 profile, POM Cylinder head screw with hexagonal M5 x 10 Cylinder head screw with hexagonal M5 x 14 7.10.2 Assembly Assembly now the three parts like shown. DJet 300-500-700 –...
Paper Entry Guide / Camera System Camera and LED for Front Printer 7.11 Camera and LED for Front Printer 7.11.1 Parts Amount Name Dimension in mm Assembled Camera holder Camera and LED 40x40 profile 380 mm Square cover for 40x40 profile Slot nut (half size) Cylinder head screw with hexagonal M5 x 14...
Paper Entry Guide / Camera System Camera and LED for Front Printer 7.11.2 Camera Holder Insert two M5 slot nuts and use two M5x14 screws to mount the camera holder. Use the M3 screw to bolt the LED to the camera holder.
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Paper Entry Guide / Camera System Camera and LED for Front Printer Use the camera screw to mount the camera. T7 approx. 240 mm Place the camera system from the profile edge as T5 approx. tbd mm shown in the picture. T3 approx.
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Paper Entry Guide / Camera System Camera and LED for Front Printer DJet 300-500-700 – HW Installation Manual 6-31...
Mount the Printers Camera and LED for Front Printer Mount the Printers 8.1.1 Parts Amount Name Dimension in mm Cylinder head screw with hexagonal M6 x 40 Washer DJet 300-500-700 – HW Installation Manual...
Mount the Printers Camera and LED for Front Printer 8.1.2 T3000 - Rubber Foot Before placing the printer to the base plate, remove the rubber foot on both sides. 8.1.3 Mount Front Printer The printer support plate is positioned approx. 12 mm from the profile edge.
Mount the Printers Camera and LED for Front Printer Then tighten the screws which fix the printer to the support plate. 8.1.4 Mount and Position Back Printer Position the back printer so that the distance between the profile edge and the printer support plate is 335 mm.
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Mount the Printers Camera and LED for Front Printer DJet 300-500-700 – HW Installation Manual...
Paper Tension Guide and Deflection Rollers Paper Tension Guide Paper Tension Guide and Deflection Rollers Paper Tension Guide 9.1.1 Parts for Paper Tension Guide Amount Name Dimension in mm Slot nut (full size) Cylinder head screw with hexagonal M5 x 14 Paper tension guide DJet 300-500-700 –...
Paper Tension Guide and Deflection Rollers Paper Tension Guide 9.1.2 Tension Guide, Right Side First, add two slot nuts M5 (full size) into the profile. Then mount with the M5 screw the tension guide. Note Use only the full size M5 slot nuts. Do the same on the other side of the frame.
Paper Tension Guide and Deflection Rollers Paper Tension Guide Position the center line of the 25mm profile 65 mm from the right profile edge. The photo is taken from the paper exit side of the back printer. T7000 65 mm T5000 TBD T3000 90 mm 9.1.3...
Paper Tension Guide and Deflection Rollers Lower Deflection Roller Do the same on the other side of the frame. Position the center line of the 25mm profile, 210 mm from the left profile edge. T7000 210 mm T5000 TBD T3000 165 mm Lower Deflection Roller 9.2.1 Parts...
Paper Tension Guide and Deflection Rollers Lower Deflection Roller Cylinder head screw with hexagonal M5 x 14 Deflection roller holder left Deflection roller holder right Aluminum roller 20mm T7000: 1228 mm T5000: TBD mm T3000: 720 mm 9.2.2 Deflection Roller Holder First, add one slot nuts M5 (full size) to the profile.
Paper Tension Guide and Deflection Rollers Upper Deflection Roller Do the same on the opposite site and place the 20mm roller between the two holders. Center it. Upper Deflection Roller 9.3.1 Parts Amount Name Dimension in mm 40x40 profile with mounted camera system 380 mm 40 x 40 profile (vertical left) 310 mm...
Paper Tension Guide and Deflection Rollers Upper Deflection Roller 9.3.2 Assembly First, mount the left handed profile. The distance between the 40x40 profile and the profile edge is: T7000 80 mm T5000 180 mm T3000 47 mm Then add two M5 slot nuts into the 40x40 profile and mount the deflection holder, 238 mm above the T7000 80 mm cross beam.
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Paper Tension Guide and Deflection Rollers Upper Deflection Roller Add two M5 slot nuts into the 40x40 profile and mount the deflection holder 238 mm above the cross beam profile. Mount the 40x 40 profile and add the deflection roller between the two 40x40 profiles. Set the distance (inner side to inner side): T7000 1631 mm T5000 1428 mm...
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Paper Tension Guide and Deflection Rollers Upper Deflection Roller The distance between the deflection roller holder and the cross beam profile is precisely 238 mm. 238 mm Mount the 40x40x380mm profile where in chapter 7 the cameras has been mounted to on the top right side of the 40x40 profile.
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Paper Tension Guide and Deflection Rollers Upper Deflection Roller DJet 300-500-700 – HW Installation Manual 9-10...
Line up the Printers Paper Entry Back Printer Line up the Printers 10.1 Paper Entry Back Printer The left paper edge goes into the back printer 39 mm from the shown position. As a positioning help, draw a mark on the printer case. The distance between the roll holder and the mark (paper entry) should be approx.
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Line up the Printers Paper Entry Back Printer DJet 300-500-700 – HW Installation Manual 10-2...
Printer Panel Configuration Parameter Setup for FRONT and BACK Printer Printer Panel Configuration 11.1 Parameter Setup for FRONT and BACK Printer At the printer change to the menu “setup” Select “Printer Setup”. Select “Roll Paper Setup”. DJet 300-500-700 – HW Installation Manual 10-2...
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Printer Panel Configuration Parameter Setup for FRONT and BACK Printer In the menu “Roll Paper Setup”, set the values as followed: Set “Auto Cut” = OFF Set “Refresh Margin” = ON DJet 300-500-700 – HW Installation Manual 10-3...
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Printer Panel Configuration Parameter Setup for FRONT and BACK Printer Set “Roll Paper Margin” = Normal For the front printer only: Set “Roll Paper Remaining” = ON For the front printer only: Set “Roll Paper Remaining” to 99,5 m (roll length). For the DJet300 use 75m.
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Printer Panel Configuration Parameter Setup for FRONT and BACK Printer For the front printer only: Select “Remaining Alert”. For the front printer only: Set the “Remaining Alert” = 10 m For the back printer only: Set “Roll Paper Remaining” = OFF BACK PRINTER ONLY DJet 300-500-700 –...
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Printer Panel Configuration Parameter Setup for FRONT and BACK Printer Select “Advanced Settings”. In the menu “Advanced Settings”, set the values as followed: Set “Paper Size Check” = ON DJet 300-500-700 – HW Installation Manual 10-6...
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Printer Panel Configuration Parameter Setup for FRONT and BACK Printer Set “Paper Skew Check” = OFF In the menu “Paper”, change to the submenu “Custom Paper Setting”. Set the DJet paper settings as following: Select in the menu “Custom Paper Setting” the paper Nr 1.
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Printer Panel Configuration Parameter Setup for FRONT and BACK Printer Select the menu “Select Reference Paper”. Select the menu “Plain Paper”. Select here “Plain Paper”. DJet 300-500-700 – HW Installation Manual 10-8...
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Printer Panel Configuration Parameter Setup for FRONT and BACK Printer Select the menu “Paper Suction”. For the front printer only: Set “Paper Suction Lv” = 0 For the back printer only: Set “Paper Suction Lv” = -2 DJet 300-500-700 – HW Installation Manual 10-9...
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Printer Panel Configuration Parameter Setup for FRONT and BACK Printer Select the menu “Remove Skew” and select OFF. Select the menu “Setting Name”. Enter as the setting name “DJET” DJet 300-500-700 – HW Installation Manual 10-10...
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Printer Panel Configuration Parameter Setup for FRONT and BACK Printer The paper “DJet” appears as custom paper nr 1. Select the DJet Paper and set “Roll Paper Remaining” to 99,5 m. For the DJet300 use 75m. When paper is loaded, the display indicates the paper type and the paper width.
LED Bar Light Power Supply Setup for LED Bar Light LED Bar Light 12.1 Power Supply Setup for LED Bar Light Setup the power supply for the LED bar light: Voltage 12V DJet 300-500-700 – HW Installation Manual 12-1...
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LED Bar Light Power Supply Setup for LED Bar Light Set the output voltage to 12 V. Select the correct tip and apply it like shown. DJet 300-500-700 – HW Installation Manual 12-2...
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LED Bar Light Power Supply Setup for LED Bar Light Select the correct tip and apply it like shown. Check the cable with the LEDs. DJet 300-500-700 – HW Installation Manual 12-3...