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READ THIS MANUAL
CAREFULLY BEFORE
OPERATION!
WaveRunner XL
OWNER'S/OPERATOR'S
MANUAL
U.S.A.Edition
YAMAHA MOTOR CORPORATION, U.S.A.
XL700Y
LIT-18626-03-84

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Summary of Contents for Yamaha XL700Y WaveRunner

  • Page 1 WaveRunner XL XL700Y OWNER’S/OPERATOR’S MANUAL READ THIS MANUAL U.S.A.Edition CAREFULLY BEFORE YAMAHA MOTOR CORPORATION, U.S.A. OPERATION! ● LIT-18626-03-84...
  • Page 2 EJU00270 TO THE OWNER Thank you for choosing a Yamaha Water IMPORTANT MANUAL Vehicle. This Owner’s Manual contains INFORMATION: information you will need for proper In this manual, information of particular operation, maintenance, and care. A thor- importance is distinguished in the follow-...
  • Page 3 EJU00273 CONTENTS GENERAL AND SAFETY INFORMATION FEATURE AND FUNCTIONS OPERATION AND RIDING MAINTENANCE AND CARE TROUBLESHOOTING AND EMERGENCY PROCEDURE INDEX READ THIS OWNER’S / OPERATOR’S MANUAL CAREFULLY BEFORE OPERATING YOUR WATER VEHICLE.
  • Page 4: Table Of Contents

    EJU00274 Chapter 1 GENERAL AND SAFETY INFORMATION IDENTIFICATION NUMBER RECORDS..........1-1 PRI-I.D. number........1-1 Hull identification number (H.I.N)..1-1 Engine number ........1-1 EMISSION CONTROL INFORMATION...1-2 IMPORTANT LABELS ......1-3 Location ..........1-3 Labels.............1-4 SAFETY INFORMATION......1-7 Limitations on who may operate the vehicle.......1-7 Cruising limitations ......1-8 Operational requirements ....1-9 Hazard information ......1-11 Water vehicle characteristics ....1-12...
  • Page 5: Identification Number Records

    ID) number, Hull identification number (HIN) and Engine serial number in the spaces provided, to assist you in ordering spare parts from your Yamaha water vehicle dealer. Also record and keep these ID numbers in a separate place in case your water vehicle is stolen.
  • Page 6: Emission Control Information

    EJU00631a EMISSION CONTROL INFORMATION This engine conforms to 2000 U.S. Envi- ronmental Protection Agency (EPA) regu- lation for marine SI engines. F0M0045 Approval label of Emission control cer- tificate This label is attached to the electrical box. Emission control information label EMISSION CONTROL INFORMATION ENGINE FAMILY : THIS ENGINE CONFORMS TO 2000 U.S.
  • Page 7: Important Labels

    EJU00293 IMPORTANT LABELS LOCATION RU0116 RU0126 RU0155...
  • Page 8: Labels

    Do not attempt Otherwise, passengers could lose maneuvers that exceed the balance and fall. skill of the operator or skier. GU2-U416C-00 YAMAHA WARNING Do not add gasoline to the oil tank. Fire or explosion could result. YAMAHA GD0-U416F-00...
  • Page 9 WARNING Do not touch or remove electrical parts when starting or running the engine. 6R7-83623-40 YAMAHA Caution labels GJ3-U411A-00 GJ3-U411A-00...
  • Page 10 Other labels RECOMMENDED OIL YAMALUBE 2-W or an equivalent T C - W 3 c e r t i f i e d o u t b o a r d o i l . YAMAHA GU0-U418J-00 GJ3-U411A-00 FIRE EXTINGUISHER Fire extinguisher is on underside of rear seat.
  • Page 11: Safety Information

    INFORMATION education requirements. Always check EJX13010,EJX13310 states and all applicable local boating When you operate your Yamaha Water laws that apply to you before you oper- Vehicle, you must know and practice the ate the water vehicle. following for your safety:...
  • Page 12: Cruising Limitations

    EJU00613 Never ride in water that is less than 60 CRUISING LIMITATIONS cm ( 2 feet ) deep. You increase your EJX24011 Do not jump boat wakes or follow chance of hitting an underwater obsta- another boat or watercraft too closely. cle.
  • Page 13: Operational Requirements

    EJU00618a Both operator and passengers should OPERATIONAL REQUIREMENTS wear water shoes to help protect feet EJX16010 Operating your water vehicle requires from objects hidden under water. Wear- skills acquired only through practice ing gloves can also help protect hands over a period of time. Take the time to from abrasions.
  • Page 14 A helmet may have potential safety haz- The operator and passengers should ards, as well. A helmet could catch the always keep both feet on the footrest water during a fall into the water. This floor when the vehicle is in motion. If is commonly called “bucketing”.
  • Page 15: Hazard Information

    To prevent accidental starting of the This water vehicle is included in the engine, always remove the lock plate Class A inboard boat classification of from the engine stop lanyard switch the U.S. Coast Guard. A water craft of when the engine is not running. this type MUST carry a fire extinguisher of a B-1 classification, with a capacity of two pounds or more when navigating...
  • Page 16: Water Vehicle Characteristics

    Practice turning in an open area without obstructions until you have a good feel for this maneuver. EJX31010 Yamaha Water Vehicles are water-jet propelled. The jet pump is directly con- nected to the engine. This means that jet thrust will produce some vehicle movement whenever the engine is run- ning.
  • Page 17: Water Skiing

    EJU00318 WATER SKIING EJX26010 You can use this water vehicle to pull a water skier. Keep the following in mind when using the water vehicle for skiing. EJX26110 Because this water vehicle does not have the size or thrust of a traditional ski boat, pulling a skier can affect steer- ing and handling.
  • Page 18: Rules Of The Road

    RULES OF THE ROAD SOUND SIGNALS Whenever two vessels on the water meet Your Yamaha water vehicle is legally con- one another, one vessel has the right-of- sidered a power boat. Operation of the way; it is called the “stand-on” vessel.
  • Page 19: Rules When Encountering Vessels

    In other words, follow the standard rules Meeting except when a collision will occur unless If you are meeting another power vessel both vessels try to avoid each other. If head on, and are close enough to run the that is the case, both vessels become risk of collision, neither of you has the “Give-Way”...
  • Page 20: Other Special Situations

    Overtaking Sailing Vessel Right-of-Way If you are passing another vessel, you are Sailing vessels should normally be given the “Give-Way” vessel. This means that the right-of-way. The exceptions to this the other vessel is expected to maintain are: its course and speed. You must stay out of its way until you are clear of it.
  • Page 21: General Information

    This system uses buoys and signs with Remember, markings may vary by geo- distinctive shapes and colors to show reg- graphic location. Always consult local ulatory or advisory information. These boating authorities before riding your markers are white with black letters and water vehicle in unfamiliar waters.
  • Page 22: To Get More Boating Safety Information

    EJU00320 EJU00322a TO GET MORE BOATING ENJOY YOUR WATER VEHICLE SAFETY INFORMATION RESPONSIBLY Be informed about boating safety. Addi- You share the areas you enjoy when tional publications and information can riding your Water Vehicle with others be obtained from many organizations, and with nature.
  • Page 23: Fuel Requirements

    If gasoline (petrol) spills, wipe it up octane ratings. Gasohol containing immediately with dry rags. Always methanol is not recommended by properly dispose of gasoline-soaked Yamaha because it can cause fuel system rags. damage or engine performance prob- Avoid overfilling the fuel tank. Stop fill- lems.
  • Page 24: Feature And Functions

    EJU00326 Chapter 2 FEATURES AND FUNCTIONS LOCATION OF MAIN COMPONENTS.........2-1 OPERATION OF CONTROLS AND OTHER FUNCTIONS.......2-4 Front seat..........2-4 Rear seat..........2-4 Front hood..........2-5 Fuel and oil tank filler caps....2-6 Fuel cock..........2-6 Engine stop switch .......2-7 Engine stop switch Lanyard ....Choke knob ...........2-7 Throttle lever.........2-8 Starter switch........2-8 Cooling water pilot outlet....2-9...
  • Page 25: Location Of Main Components

    EJU00327 LOCATION OF MAIN COMPONENTS TK0115 Cooling water pilot outlet Footrest floor Check point of cooling water flowing. To place feet for balance. Bow eye Foot step Rope attachement point for transporting, Fire extinguisher container mooring or towing the water vehicle in an Cleat emergency.
  • Page 26 TK0125 TK0135 Engine stop switch lanyard (Cable) Throttle lever By connecting to the stop switch and opera- Controls the engine speed when accelerat- tor will stop the engine If the operator falls ing and decelerate. off the vehicle. Drain plugs Engine stop switch Open to drain water in the bilge when the Depress to stop the engine.
  • Page 27 TK0146 TK0185 Silencer Fuel tank To help prevent water from getting into the Oil tank engine and reduce the air intake noise. Fuel filter Spark plug/Spark plug cap Prevents dust contained in fuel from getting Electrical box into the engine. Contains most electrical components, in this Flush hose connector water resistant box.
  • Page 28: Operation Of Controls And Other Functions

    EJU00328 OPERATION OF CONTROLS AND OTHER FUNCTIONS EJU00333 FRONT SEAT There are two seat latch levers at the right and left side of the seat to remove the GU2005 front seat. Removal Pull the front seat latch levers up, then lift the rear of the seat , and pull back.
  • Page 29: Front Hood

    Installation Position the seat on the deck so the front projections on the underside of the seat fits into the stays on the deck. Then push the rear of the seat down until the seat lock latches. NOTE: Make sure the seat is firmly secured GU2009 before riding.
  • Page 30: Fuel And Oil Tank Filler Caps

    EJU00347 FUEL AND OIL TANK FILLER CAPS To remove the fuel or oil tank filler cap, turn it counterclockwise. Fuel tank filler cap Oil tank filler cap Be sure to tighten the caps securely before riding. F0M013 EJU00704 FUEL COCK The fuel cock supplies fuel from the fuel tank to the carburetor.
  • Page 31: Engine Stop Switch

    EJU00705 ENGINE STOP SWITCH The engine can be stopped normally by pressing the red button EJU00706a ENGINE STOP LANYARD SWITCH The engine can be also stopped if you fall off, or in case of an emergency, when the GU2018 lock plate attached to the lanyard pulled out from the engine stop lanyard switch...
  • Page 32: Throttle Lever

    EJU00351 THROTTLE LEVER Moving the throttle lever toward the han- dlebar increases engine speed. When the throttle lever is released, it returns to its closed (idle) position through the action of a return spring. Before starting the engine, always check GU2021 the operation of the throttle lever.
  • Page 33: Cooling Water Pilot Outlet

    EJU00354a COOLING WATER PILOT OUTLET This watercraft is equipped with a cool- ingwater pilot outlet(s) at the side of hull. Check that water comes out of the outlet(s) while the engine is running. If you do not see any water at the outlet(s), cooling water may not be circulating in the engine.
  • Page 34: Overheat Warning System

    If you cannot locate and correct the cause of the overheating, consult a Yamaha dealer. Continuing to operate at higher speeds could result in severe engine damage.
  • Page 35: Handgrips

    EJU00367 HANDGRIPS Handgrips provide a handhold to use while boarding the vehicle. Handgrips Do not use to tow objects, lift vehicle, or attach tie downs. Damage could occur. F0M030 EJU00371 OIL LEVEL WARNING LAMP If the oil remaining in the tank drops to about 1.2 L (0.31 US gal, 0.26 Imp gal) or the oil filter is clogged, the oil level warn- ing lamp begins to blink.
  • Page 36: Storage Compartments

    If your owner’s manual becomes dam- aged, order replacement from Yamaha water vehicle dealer. Front storage compartments Two storage compartments are provided F0M059 under the front hood. Opening Pull up the latch lever to open the front hood.
  • Page 37 Closing Replace the upper storage compartment securely. Close the hood and push the top of the hood down to lock it securely. F0M061 Grove compartment A grove compartment is provided below the handle bars. Slide the latch to open the lid. Close and push the lid down to lock it securely.
  • Page 38: Operation And Riding

    EJU00410 Chapter 3 OPERATION AND RIDING GASOLINE(PETROL)AND ENGINE OIL FILLING .............3-1 Filling the gasoline (petrol) tank...........3-1 Filling the oil tank .........3-2 PRE-OPERATION CHECKS ......3-3 Check list ..........3-3 Check point ...........3-4 OPERATION..........3-9 Break-in (Running-in) procedure ..........3-9 Starting the engine......3-11 Stopping the engine......3-14 RIDING YOUR WATER VEHICLE ..3-15 Getting to know your water vehicle..........3-15...
  • Page 39: Gasoline(Petrol)And Engine Oil Filling

    EJU00411 GASOLINE (PETROL) AND ENGINE OIL FILLING This engine uses Yamaha’s oil injection system, which provides superior lubrica- tion by ensuring the proper oil ratio for all operating conditions. No fuel premixing is necessary (except during break-in / run- ning-in). Simply pour gasoline (petrol) into the fuel tank and oil into the oil tank.
  • Page 40: Filling The Oil Tank

    Otherwise, engine damage may occur. If bleeding of the oil pump is necessary, take the water vehicle to your nearest Yamaha dealer. Oil tank capacity: 3.8 litres (1.00 US gal, 0.84 Imp gal) Oil in the bilge is a serious fire hazard.
  • Page 41: Pre-Operation Checks

    EJU00422 PRE-OPERATION CHECKS CHECK LIST Before operating this water vehicle, perform the following checks: If any item in the Pre-Operation check is not working properly, have it inspected and repaired before operating the water vehicle. Otherwise an accident could occur. ITEM ROUTINE PAGE...
  • Page 42: Check Point

    EJU00425a CHECK POINT Engine compartment Open the front hood and remove the stor- age compartment, and also remove the front seat for a few minutes to allow any fuel vapors to escape. F0M068 Failure to ventilate the engine compart- ment to release fuel vapors could result in fire or explosion.
  • Page 43 EJU00432a Water separator 1) Check the water separator to see if there is any water in this separator. This water separator retains any water entering through the fuel tank breather pipe if the Vehicle is cap- sized. Normally this water separator is GU2069 empty.
  • Page 44 NOTE: A fire extinguisher is not standard equip- ment with this vehicle. If you do not have one, contact your local Yamaha Water Vehicle dealer or a fire extinguisher dealer GU2071 to obtain one meeting the proper specifi-...
  • Page 45 EJU00447 Throttle Operate the throttle lever several times to make sure there is no hesitation in its travel. It should be smooth over the com- plete range, and spring back to the idle position on its own when released. GU2072 EJU00448 Steering Make sure the handlebars are not loose.
  • Page 46 EJU00452a Switches First, place the vehicle in the water to pro- vide adequate engine cooling. Start the engine, then pull the engine stop switch lanyard on your left wrist to remove the lock plate from the engine stop lanyard switch. Verify that the engine stops imme- diately.
  • Page 47: Operation

    EJU00455 OPERATION Before operating your water vehicle, become familiar with all controls. Consult your Yamaha dealer about any control or function you do not fully understand. Failure to understand how controls work could cause an accident or prevent you from avoiding an accident.
  • Page 48 1) Launch the vehicle and start the engine. Never ride in water that is less than 60 cm (2 feet) deep. You increase your chance of hitting an underwater obstacle. You could be injured. Operate at higher speeds only in deep water free of under water obstacles.
  • Page 49: Starting The Engine

    EJU00460a STARTING THE ENGINE This product emits exhaust gases which contain carbon monoxide, a colorless, odorless gas which may cause brain dam- age or death when inhaled. Symptoms include nausea, dizziness, and drowsi- ness. Keep cockpit and cabin areas well ventilated.
  • Page 50 3) Attach the to the lock plate engine stop lanyard switch. Also, attach the lanyard to your left wrist. Engine stop lanyard switch Lanyard Lock plate GU2079 Check that the lanyard is not frayed or broken, wrapped around the handlebar, or tangled in controls.
  • Page 51 On this vehicle, the engine is connected directly to the drive unit. Starting the engine immediately generates some thrust. Only enough throttle should be applied to keep the engine at a fast enough idle to stay running. 6) As soon as the engine starts to run, release the starter button at once.
  • Page 52: Stopping The Engine

    EJU00462a STOPPING THE ENGINE To stop the engine, release the throttle lever, then push and hold the stop switch with your left hand. When the button is pushed the ignition stops, which stops the engine. EWJ00047 NOTE: GU2082 If leaving the water vehicle, remove the engine stop switch lanyard to reduce the chance of unauthorized use or theft.
  • Page 53: Riding Your Water Vehicle

    EJU00468 Check state and local laws before operat- RIDING YOUR WATER VEHICLE ing your water vehicle. Read the Boat Handling Instructions issued by the U.S. Coast Guard for basic safe boating infor- GETTING TO KNOW YOUR WATER mation. VEHICLE Riding your water vehicle requires skills Select a wide area to learn in, where visi- acquired through practice over a period of bility is good and other boat traffic is...
  • Page 54: Riding With Passengers

    Only you know the circumstances in Wind, water, and glare from the sun may which you operate your water vehicle, so get in your eyes while you operate your only you can decide if the benefits of eye water vehicle, reducing your ability to see. protection outweigh the potential haz- You may want to consider wearing eye ards.
  • Page 55: Starting

    EJU00484 STARTING EWJ00064 There may be other water craft, obstructions, or swimmers around you. Check carefully before starting off to avoid an accident. Practice getting on board in shallow water before riding in deep water. EJU00486a Starting in shallow water 1) Do not start your water vehicle in less than 60 cm (2 feet) of water.
  • Page 56: Boarding And Starting In Deep Water

    EJU00490a BOARDING AND STARTING IN DEEP WATER EWJ00068 Operator and passenger should prac- tice getting on board in shallow water before riding in deep water. Reboarding in deep water requires more skill. The fatigue and exposure that could result after unsuccessful attempts to get back on the vehicle may increase the risk of injuries and drowning.
  • Page 57 EJU00493a With passengers EWJ00070 Strong streams of water from the jet noz- zle can be dangerous, and can result in injury when directed at body orifices (rec- tum and vagina). Do not open the throttle until each passenger is seated with feet K3011 on the floor and is holding on to the per- son in front of him or her.
  • Page 58: Load Limit

    EJU00494a LOAD LIMIT The heavier the total weight of the opera- tor and passenger, the more difficult it will be to balance the water vehicle. It is not advisable to ride the vehicle when the total weight exceeds 240 kg (530 lb) including any cargo.
  • Page 59: Capsized Water Vehicle

    EJU00497a CAPSIZED WATER VEHICLE 1) Turn off the engine by removing the engine stop switch lock plate. The engine will overheat when capsized because it has no water to pump as coolant. 2) Swim to the rear side of the vehicle. KA013 Pull the vehicle over clockwise with the left hand on the ride plate while...
  • Page 60: Turning

    If the vehicle has been capsized for 5 min- utes or more, air may have entered the oil injection system. Leave the engine off, or operate only at trolling speeds, for 10 minutes after the vehicle has been put right-side up. This will allow any air to bleed off.
  • Page 61: Stopping

    EJU00634a STOPPING The water vehicle is not equipped with a 95m (310 feet) separate braking system. It is stopped by water resistance when the throttle lever is released. From full speed, the water vehi- cle stops in approximately 95 m (310 feet) after the throttle is released and the engine stopped.
  • Page 62: Docking

    Small pebbles, sand, seaweed, and other debris can be ingested into the jet intake and impair or damage the impeller. Always stop the engine and get off before beaching the vehicle. EJU00504a DOCKING EWJ00076 1) Make sure that there are no boats or other obstacles in the vicinity.
  • Page 63: Rough Water Operation

    EJU00507 ROUGH WATER OPERATION Operating in rough water or jumping waves can crack the vehicle body or dam- age internal parts. The force of landing after jumping can cause a strong impact on both the water vehicle and the opera- tor.
  • Page 64: Post-Operation Checks

    EJU00508a POST-OPERATION CHECKS 1) After removing the vehicle from the water, put the vehicle in the horizon- tal position. 2) Flush cooling system to prevent the cooling system from clogging up with salt, sand, or dirt. “Refer to pages 4-1 for the cooling system flushing proce- dure”.
  • Page 65 EWJ00054 Always properly dispose of gasoline (petrol) soaked rags. They can sponta- neously ignite. 7) Spray a rust inhibitor, such as Yamaha Silicone Protectant Lubricant, on metallic parts to mini- mize corrosion. 3-27...
  • Page 66: Transportation

    EJU00513 TRANSPORTATION Always place the fuel cock in the “OFF” position when transporting the water vehicle. Otherwise, fuel could leak out into the engine or engine compartment, GU2015 which would create a fire hazard. When transporting the water vehicle on a trailer, lock the bow with a pin to the trail- er and secure the stern with ropes or tie downs through the rope hole(s) on the...
  • Page 67 – MEMO –...
  • Page 68: Maintenance And Care

    EJU00515 Chapter 4 MAINTENANCE AND CARE STORAGE..........4-1 Cooling system flushing......4-1 Lubrication ..........4-3 Fuel system ...........4-4 Battery ...........4-5 Cleaning..........4-5 ADJUSTMENT AND MAINTENANCE..4-6 Owner’s manual and tool kit ....4-7 Periodic inspection chart .....4-8 Fuel system inspection ......4-9 Fuel filter..........4-10 Fuel tank ..........4-10 Oil injection system inspection..4-11 Steering cable inspection ....4-12 Throttle cable inspection and...
  • Page 69: Storage

    It is advis- able to have the water vehicle serviced by an authorized Yamaha Water Vehicle dealer prior to storage. However, the fol- lowing procedures can be performed by the owner with a minimum of tools.
  • Page 70 3) Connect both garden hose adapter and a water tap using a hose. 4) Start the engine. Then, immediately turn on water supply until the water flows out continually from the cooling water pilot outlet. 5) Run the engine at an idle speed for 10 to 15 minutes watching engine condi- tion.
  • Page 71: Lubrication

    2) With the water vehicle in a well-venti- lated area, start the engine. 3) With the engine running at a fast idle, quickly spray as much Yamaha Stor- Rite Fogging Oil or an equivalent, as possible into the carburetor through the hole(s) in the silencer cover.
  • Page 72: Fuel System

    6) Lubricate all cables such as the throt- tle, choke, and steering cables. NOTE: Use a Yamaha Power Cable Luber and Yamaha Lube-Zall to pressure lubricate the cables and purge out any moisture between the inner and outer cables.
  • Page 73: Battery

    Silicone Protectant Lubricant. 4) Wax the hull with a non-abrasive wax such as Yamaha Silicone Wax. 5) Wipe all vinyl and rubber compo- nents, such as the seat and engine compartment seals, with a vinyl pro- tectant such as Yamaha Protectant.
  • Page 74: Adjustment And Maintenance

    Remember that failures which are the result of the installation of parts or acces- sories which are not qualitatively equiva- lent to genuine Yamaha parts are not cov- ered by the limited warranty. Be sure to turn off the engine when you perform maintenance unless otherwise specified.
  • Page 75: Owner's Manual And Tool Kit

    NOTE: A service manual is available for purchase through a Yamaha water vehicle dealer for owners who have the mechanical skills, tools, and other equipment neces- sary to perform maintenance not covered by this owner’s/operator’s manual. OWNER’S MANUAL AND TOOL KIT It is advisable always to carry the Owner’s...
  • Page 76: Periodic Inspection Chart

    Frequency of maintenance operations may be adjusted according to the operating conditions, but the following table gives general guidelines. The mark (●) indicates the checkups which you may do yourself. The mark ( ) indicates work to be done by your Yamaha dealer. Thereafter Maintenance interval Initial...
  • Page 77: Fuel System Inspection

    Check the fuel system for leaks, cracks, or malfunctions. If any problem is found, do the necessary repair or replacement as required. If repair is necessary, consult your nearest Yamaha Water Vehicle deal- Checking points Carburetor leakage. Fuel pump malfunction or leakage.
  • Page 78: Fuel Filter

    The filter should be replaced once a year or after every 200 hours of operation, or if water is found in the filter, take the water vehicle to your Yamaha dealer if fuel filter replacement is required. GU20935 Fuel filter Do not try to change the fuel filter your- self.
  • Page 79: Oil Injection System Inspection

    Check the oil hose and joint. When the oil tank need to be cleaned, or when any water or dirt is found in the oil tank, take the water vehicle to your Yamaha dealer for service. Oil filter cleaning If the filter is clogged, remove it together with the oil level sender from the oil tank and clean it.
  • Page 80: Steering Cable Inspection

    ADJUSTMENT 1) By pulling or releasing the throttle lever, check that it moves back to the set position smoothly. If not, ask your Yamaha Water Vehicle dealer for ser- vice. GU2098 2) Throttle lever free play should be within specification. If it is not, adjust...
  • Page 81: Spark-Plug Cleaning And Adjustment

    Do not attempt to diagnose any problems yourself. Instead, take the water vehicle to a Yamaha Water Vehicle dealer. You should periodically remove and inspect the spark-plug because heat and deposits will cause the spark-plug to slowly break down and erode.
  • Page 82: Greasing Points

    (Yamaha Marine Grease, YAMAHA grease A) or equivalent. Throttle cable and choke cable 1) Grease the carburetor throttle cable GU21025 and choke cable inner wires. 2) Pull the throttle lever and remove the seal.
  • Page 83 EJU00555 Steering cable ball joints and inner wire 1) Grease the steering cable ball joints both on the handlebar side and on the steering nozzle side. GU2106 2) Extend the steering cable inner wire, and apply a thin coat of grease to it both on the handlebar side and on the steering nozzle side.
  • Page 84: Choke Cable Adjustment

    Bearing housing Grease the bearing housing through the grease nipple This service should be done first after 10 hours or 1 month by your YAMAHA deal- Fill the bearing housing with water resis- GU21105 tant grease through the grease nipple.
  • Page 85: Battery

    EJU00572 BATTERY Check the level of the battery fluid and see if the terminals are tight. Add distilled water if the fluid level is low. Be careful not to place the battery on its side. When adding the battery fluid or recharg- ing, be sure to bring it out of the battery compartment.
  • Page 86 1) The level should be between the upper and lower level marks. If refill- ing is necessary, use only distilled water. Upper level Lower level KA004 Normal tap water contains minerals which are harmful to a battery; therefore, refill only with distilled water. Recharging When charging the battery keep it well away from sparks and open flames, as...
  • Page 87: Carburetor Adjustment

    However, the following point may be serviced by the owner as part of his usual maintenance routine. The carburetor was set at the Yamaha factory after many tests. If the settings are disturbed without having technical knowledge, poor engine performance and damage may result.
  • Page 88: Fuse Replacement

    If the oil tank becomes completely empty or any hose connected to oil pump has been disconnected, the oil pump must be bled to ensure proper oil flow. If bleeding of the oil pump is necessary, take the water vehicle to your nearest Yamaha dealer. 4-20...
  • Page 89: Specifications

    EJU00588 SPECIFICATIONS Model Unit XL700 Item VEHICLE CAPACITY Maximum people on board Number of people Maximum load capacity kg (lb) 240 (530) DIMENSIONS Length mm (in) 3,150 (124.0) Width mm (in) 1,250 (49.2) Height mm (in) 1,100 (43.3) Dry weight kg (lb) 245 (540) PERFORMANCE...
  • Page 90: Troubleshooting And

    EJU00594 Chapter 5 TROUBLESHOOTING AND EMERGENCY PROCEDURE TROUBLESHOOTING ......5-1 Troubleshooting chart ......5-1 EMERGENCY PROCEDURES ....5-3 Cleaning the jet intake and impeller ..........5-3 Connecting jumper cables....5-4 Towing the water vehicle ....5-6 Submerged water vehicle ....5-7...
  • Page 91: Troubleshooting

    If you cannot find the cause, or if the procedure for replacement or repair is not described in this owner’s manual, ask your Yamaha Water Vehicle dealer or qualified mechanic for the proper service. The troubleshooting chart contains “TROUBLE”, “POSSIBLE CAUSE”, “REMEDY”, “REFER PAGE”.
  • Page 92 Refill as soon as possible The engine runs irregularly or stalls Fuel Stale or contaminated Have a service at 4-10 Yamaha dealer Choke Knob is left pulled Push it in fully Clogged or water collected Have service at Fuel Filter...
  • Page 93: Emergency Procedures

    EJU00597 EMERGENCY PROCEDURES EJU00598a CLEANING THE JET INTAKE AND IMPELLER If weeds or debris get caught in the intake or impeller, cavitation can occur, and though the engine speed rises, forward thrust will decrease. If this condition is allowed to continue, the engine will over- heat and may seize.
  • Page 94: Connecting Jumper Cables

    If it is difficult to remove them, con- sult your Yamaha Water Vehicle deal- Always avoid running your vehicle in areas where weed growth is thick. If trav- eling in weeded areas is unavoidable, run the engine alternately at partial-throttle and full-throttle.
  • Page 95 EJU00600a To connect the jumper cables 1) Connect the positive (+) terminals of both batteries with the positive (red) jumper cable. 2) Connect one end of the negative (black) jumper cable to the negative (–) terminal of the booster battery. 3) Connect the other end of the negative (black) cable to an unpainted bolt on the cylinder head.
  • Page 96: Towing The Water Vehicle

    EJU00603 TOWING THE WATER VEHICLE If the vehicle becomes inoperative in the water, it can be towed to shore. The bow must be kept up out of the water during towing to prevent water from entering the engine compartment. If the vehicle must be towed in an emer- gency using a tow rope, the operator should ride the vehicle, holding onto the handlebars.
  • Page 97: Submerged Water Vehicle

    EJU00829a SUBMERGED WATER VEHICLE If the water vehicle is submerged or flooded with water, follow the procedure below and consult your Yamaha water vehicle dealer as soon as possible. Failure to do so may result in serious engine damage !
  • Page 98: Index

    EJU00608 Chapter 6 INDEX INDEX............6-1...
  • Page 99 EJU00609 INDEX Filling the gasoline (petrol) tank.....3-1 Filling the oil tank........3-2 Adjustment and maintenance ....4-6 Fire extinguisher ........3-6 Fishing vessel right-of-way....1-16 Battery ........3-6, 4-5, 4-17 Front hood ..........2-5 Beaching ..........3-23 Front seat ..........2-4 Bearing housing........4-16 Front storage compartments....2-12 Bilge............3-5 Fuel and engine oil ........3-4 Bleeding the oil injection pump ...4-20 Fuel and oil tank filler caps .....2-6 Boarding and starting in deep water ...3-18...
  • Page 100 Load limit ..........3-20 Location of main components....2-1 Safety information ........1-7 Lubrication..........4-3 Sailing vessel right-of-way ....1-16 Seat storage compartment ....2-13 Manufactured date label ......1-2 Spark-plug cleaning and adjustment...4-13 Meeting ...........1-15 Specifications .........4-21 Stand-on vessel........1-14 Narrow channels and bends....1-16 Starter switch ...........2-8 Starting............3-17 Oil filter cleaning........4-11 Starting from a landing jetty....3-17...
  • Page 101 United states coast guard .....1-18 Warning labels .........1-4 Water separator ........3-5 Water skiing..........1-13 Water vehicle characteristics....1-12 With a passengers .........3-19...
  • Page 102: Limited Warranty

    Owner’s Manual. The owner of the water vehicle shall give notice to an authorized Yamaha water vehicle dealer of any and all apparent defects within ten [10] days of discovery and make the vehicle available at that time for inspection and repairs at the dealer’s place of business.
  • Page 103 If you should move after you have purchased your new water vehicle, please advise us of your new address by sending a postcard listing your Yamaha model name, engine number, dealer number [or dealer’s name] as it is shown on your warranty card, your name and new mailing address.
  • Page 104 This excellent Y.E.S. plan coverage is only available to Yamaha owners like you, and only while your Yamaha is still within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts. He can show you how easy it is to protect your investment with Yamaha Extended Service.
  • Page 105 YAMAHA MOTOR CORPORATION, USA Printed in U.S.A. Jun. 1999—?.?×1 CR F0M-F8199-11 (XL700) Printed on recycled paper...

This manual is also suitable for:

Waverunner xl xl700y

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