Related Manuals for Yamaha AG200FEB 2011
Summary of Contents for Yamaha AG200FEB 2011
- Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL AG200FEB 53C-28199-21...
- Page 2 EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
- Page 3 EAU10102 Welcome to the Yamaha world of motorcycling! As the owner of the AG200FEB, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
- Page 4 IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
- Page 5 IMPORTANT MANUAL INFORMATION EAU10200 AG200FEB OWNER’S MANUAL ©2011 by Yamaha Motor Co., Ltd. 1st edition, September 2011 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
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Page 6: Table Of Contents
TABLE OF CONTENTS LOCATION OF IMPORTANT Auxiliary DC jack ......4-13 Checking the throttle grip free LABELS ..........1-1 play ..........7-14 FOR YOUR SAFETY – Valve clearance ......7-14 SAFETY INFORMATION ....2-1 PRE-OPERATION CHECKS ..... 5-1 Tires ..........7-15 Spoke wheels ....... - Page 7 TABLE OF CONTENTS Checking the wheel bearings ..7-26 Battery .......... 7-27 Replacing the fuses ...... 7-28 Replacing the headlight bulb ..7-29 Replacing the tail/brake light bulb ........... 7-30 Replacing a turn signal light bulb ........... 7-30 Supporting the motorcycle .... 7-31 Front wheel ........
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Page 8: Location Of Important Labels
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. - Page 9 LOCATION OF IMPORTANT LABELS Before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propri étaire avant d ’utiliser ce v éhicule. Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren. Antes de conducir este vehículo, lea el Manual del Propietario.
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Page 10: Safety Information
SAFETY INFORMATION EAU35137 Safe Riding Therefore: Perform the pre-operation checks each • Wear a brightly colored jacket. time you use the vehicle to make sure it • Use extra caution when you are Be a Responsible Owner is in safe operating condition. Failure to approaching passing As the vehicle’s owner, you are respon-... - Page 11 Yamaha accessories, which are avail- Always wear an approved helmet. any engine exhaust. Deadly levels of able only from a Yamaha dealer, have Wear a face shield or goggles. carbon monoxide can collect rapidly been designed, tested, and approved...
- Page 12 Yamaha vehicles. Yamaha is not in a Never install accessories that tor and may limit control ability, position to test the products that these...
- Page 13 SAFETY INFORMATION Check that the fuel cock (if equipped) is in the “OFF” position and that there are no fuel leaks. Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to pre- vent movement.
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Page 14: Description
DESCRIPTION EAU10410 Left view 1. Headlight (page 7-29) 2. Fuel cock (page 4-6) 3. Main fuse (page 7-28) 4. Owner’s tool kit (page 7-2) 5. Air filter element (page 7-12) 6. Shift pedal (page 4-4) -
Page 15: Right View
DESCRIPTION EAU10420 Right view 1. Shock absorber assembly spring preload adjusting ring (page 4-9) 2. Engine oil filter element (page 7-9) 3. Brake pedal (page 4-4) 4. Kickstarter (page 4-8) 5. Battery (page 7-27) 6. Auxiliary DC jack fuse (page 7-28) -
Page 16: Controls And Instruments
DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 4-3) 8. Throttle grip (page 7-14) 2. Left handlebar switches (page 4-2) 9. Main switch (page 4-1) 3. Speedometer unit (page 4-2) 10.Fuel tank cap (page 4-5) 4. Auxiliary DC jack (page 4-13) 5. -
Page 17: Instrument And Control Functions
INSTRUMENT AND CONTROL FUNCTIONS EAU10450 electrical systems will be switched EAU11010 Main switch Indicator light off, which may result in loss of con- trol or an accident. The main switch controls the ignition 1. Neutral indicator light “NEUTRAL” and lighting systems. The various main switch positions are described below. -
Page 18: Speedometer Unit
INSTRUMENT AND CONTROL FUNCTIONS EAU11621 EAU1234A Right Speedometer unit Handlebar switches Left 1. Engine stop switch “ ” 2. Start switch “ ” 1. Speedometer 2. Odometer 1. Light switch “ / ” EAU12400 2. Dimmer switch “ ” The speedometer unit is equipped with Dimmer switch “... -
Page 19: Clutch Lever
INSTRUMENT AND CONTROL FUNCTIONS EAU12500 EAU35000 Horn switch “ ” Clutch lever Press this switch to sound the horn. EAU12581 Light switch “ / ” Set the light switch to “ ” to turn on the headlight, taillight and meter lighting. Set the switch to “... -
Page 20: Shift Pedal
INSTRUMENT AND CONTROL FUNCTIONS EAU12871 EAU12891 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located on the right The brake pedal is on the right side of side of the motorcycle and is used in side of the handlebar. -
Page 21: Fuel Tank Cap
INSTRUMENT AND CONTROL FUNCTIONS EAU13182 EAU13212 Fuel tank cap Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. -
Page 22: Fuel Cock
Always return the lever to this as well as to the exhaust system. position when the engine is not running. Your Yamaha engine has been de- signed to use unleaded gasoline with a research octane number of 91 or high- er. -
Page 23: Starter (Choke) Knob
INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. If you run out of EAU13600 Starter (choke) knob “ ” fuel while riding, move the lever to this position. Fill the tank at the first oppor- tunity. Be sure to set the lever back to “ON”... -
Page 24: Kickstarter
INSTRUMENT AND CONTROL FUNCTIONS EAU13650 EAU14001 Kickstarter Seat To remove the seat 1. Remove panels A and B. (See page 7-7.) 2. Remove the bolts and pull the seat off. 1. Bolt 1. Kickstarter To install the seat 1. Insert the projections on the front To start the engine, fold out the kick- of the seat into the seat holders as starter lever, move it down lightly with... -
Page 25: Adjusting The Shock Absorber Assembly
INSTRUMENT AND CONTROL FUNCTIONS tion, and then tighten the bolts. EAU36464 Adjusting the shock absorber 3. Install the panels. assembly This shock absorber assembly is Make sure that the seat is properly se- equipped with a spring preload adjust- cured before riding. ing ring. -
Page 26: Front And Rear Carriers
1. Rear carrier damping performance. Do not dispose of a damaged or worn-out shock absorber as- sembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service. 1. Front carrier 4-10... -
Page 27: Sidestands
INSTRUMENT AND CONTROL FUNCTIONS EAU48860 EWA15410 EAU15391 Sidestands Starting circuit cut-off system WARNING The starting circuit cut-off system (com- The vehicle must not be ridden with prising the clutch switch and the neutral either sidestand down, or if a side- switch) prevents starting when the stand cannot be properly moved up transmission is in gear and the clutch... - Page 28 With the engine turned off: 1. Make sure that the engine stop switch is set to “ ”. If a malfunction is noted, have a Yamaha 2. Turn the key to “ON”. dealer check the system before riding. 3. Shift the transmission into the neutral position.
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Page 29: Auxiliary Dc Jack
INSTRUMENT AND CONTROL FUNCTIONS EAU15403 Refer to the following chart for correct Auxiliary DC jack usage. Amperage chart Idling speed Headlight/taillight “ON” 12 V, 3 A Headlight/taillight “OFF” 12 V, 6 A To use the auxiliary DC jack 1. Turn the key to “OFF”. 2. -
Page 30: For Your Safety - Pre-Operation Checks
• Check lever free play. • Adjust if necessary. • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-14, 7-24 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. - Page 31 FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE • Make sure that operation is smooth. Control cables 7-23 • Lubricate if necessary. • Check chain slack. • Adjust if necessary. Drive chain 7-21, 7-23 • Check chain condition. • Lubricate if necessary. •...
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Page 32: Operation And Important Riding Points
The neutral indicator ECA11042 light should come on. If not, ask a NOTICE Yamaha dealer to check the elec- For maximum engine life, never ac- trical circuit. celerate hard when the engine is 4. Turn the starter (choke) on and cold! completely close the throttle. -
Page 33: Starting A Warm Engine
OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAUE0950 the neutral position, do not Starting a warm engine Shifting coast for long periods of time Follow the same procedure as for start- with the engine off, and do not ing a cold engine with the exception tow the motorcycle for long dis- that the starter (choke) is not required tances. -
Page 34: Tips For Reducing Fuel Consumption
If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehi-... -
Page 35: Parking
OPERATION AND IMPORTANT RIDING POINTS EAU17171 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned. -
Page 36: Periodic Maintenance And Adjustment
– possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 2-2 for more in- graphical location, and individual use, dealers are trained and equipped to... -
Page 37: Owner's Tool Kit
If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. 1. Tool box 1. Owner’s tool kit The owner’s tool kit is located inside the tool box. -
Page 38: Periodic Maintenance Chart For The Emission Control System
From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EAU46920 Periodic maintenance chart for the emission control system... -
Page 39: General Maintenance And Lubrication Chart
PERIODIC MAINTENANCE AND ADJUSTMENT EAU17717 General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) • Clean. ... - Page 40 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) • Check bearing play and steering ...
- Page 41 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) • Check operation. • Check throttle grip free play, and ...
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Page 42: Removing And Installing Panels
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. -
Page 43: Checking The Spark Plug
Spark plug gap: ating improperly. Do not attempt to 0.6–0.7 mm (0.024–0.028 in) diagnose such problems yourself. In- stead, have a Yamaha dealer check 1. Spark plug cap To install the spark plug the vehicle. 1. Clean the surface of the spark plug 2. -
Page 44: Engine Oil And Oil Filter Element
PERIODIC MAINTENANCE AND ADJUSTMENT 2. Install the spark plug with the EAU19795 Engine oil and oil filter spark plug wrench, and then tight- element en it to the specified torque. The engine oil level should be checked Tightening torque: before each ride. In addition, the oil Spark plug: must be changed and the oil filter ele- 18 Nm (1.8 m·kgf, 13 ft·lbf) - Page 45 PERIODIC MAINTENANCE AND ADJUSTMENT removing the engine oil drain bolt, the O-ring, compression spring, and oil strainer will fall out. Take care not to lose these parts. [ECA11001] 1. Engine oil drain bolt 1. Oil filter element drain bolt 2. O-ring 2.
- Page 46 PERIODIC MAINTENANCE AND ADJUSTMENT 7. Check the O-rings for damage and addition, do not use oils labeled Tightening torque: replace them if necessary. “ENERGY CONSERVING II” or Engine oil drain bolt: 8. Clean the oil filter element with sol- higher. 43 Nm (4.3 m·kgf, 31 ft·lbf) ...
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Page 47: Cleaning The Air Filter Element
PERIODIC MAINTENANCE AND ADJUSTMENT EAU20863 solvent, and then squeeze the re- Cleaning the air filter element maining solvent out. The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more fre- quently if you are riding in unusually wet or dusty areas. -
Page 48: Adjusting The Carburetor
Yamaha dealer, who has the neces- and/or cylinder(s) may become periodic maintenance and lubrication sary professional knowledge and expe- excessively worn. -
Page 49: Checking The Throttle Grip Free Play
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Throttle stop screw Engine idling speed: 1. -
Page 50: Tires
Tire air pressure (measured on cold Tires nail or glass fragments in it, or if the tires): To maximize the performance, durabil- sidewall is cracked, have a Yamaha Front: ity, and safe operation of your motorcy- 125 kPa (1.25 kgf/cm , 18 psi) dealer replace the tire immediately. -
Page 51: Spoke Wheels
When a tire tread for cracks, bends, warpage or oth- begins to show crosswise lines, er damage, and the spokes for have a Yamaha dealer replace looseness or damage before each the tire immediately. ride. If any damage is found, have ... -
Page 52: Adjusting The Clutch Lever Free Play
PERIODIC MAINTENANCE AND ADJUSTMENT EAU22043 lever free play, turn the adjusting 7. Tighten the locknut at the crank- Adjusting the clutch lever free bolt in direction (b). case. play 8. Tighten the locknut at the clutch le- ver and then slide the rubber cover If the specified clutch lever free play to its original position. -
Page 53: Adjusting The Brake Lever Free Play
PERIODIC MAINTENANCE AND ADJUSTMENT EAU49300 lever free play, turn the adjusting Adjusting the brake lever free bolt in direction (b). play 4. If the specified brake lever free play could be obtained as de- scribed above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. -
Page 54: Adjusting The Brake Pedal Height And Free Play
Brake pedal free play Adjusting the brake pedal height and free play EWA10670 WARNING It is advisable to have a Yamaha dealer make these adjustments. Brake pedal height The top of the brake pedal should be 1. Locknut positioned approximately 10.0 mm 2. -
Page 55: Checking The Shift Pedal
Checking the shift pedal Brake light switches The operation of the shift pedal should be checked before each ride. If opera- tion is not smooth, have a Yamaha dealer check the vehicle. 1. Brake pedal free play adjusting nut 2. Brake rod 1. -
Page 56: Checking The Front And Rear Brake Shoes
When checking and adjusting the drive reaches the wear limit line, have a chain slack, there should be no weight Yamaha dealer replace the brake on the motorcycle. shoes as a set. 1. Brake shoe wear limit line 2. - Page 57 EAU35026 Tightening torques: To adjust the drive chain slack Rear sprocket nut: Consult a Yamaha dealer before ad- 1. Axle nut 85 Nm (8.5 m·kgf, 61 ft·lbf) justing the drive chain slack. Axle nut: 2. Rear sprocket nut 1.
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Page 58: Cleaning And Lubricating The Drive Chain
Service the drive chain as or does not move smoothly, have a slack is correct, and the drive follows. Yamaha dealer check or replace it. chain moves smoothly. ECA10583 WARNING! Damage to the outer 7. Install the drive chain slack check... -
Page 59: Checking And Lubricating The Throttle Grip And Cable
Yamaha dealer at the intervals speci- ed if necessary. fied in the periodic maintenance chart. The throttle cable is equipped with a rubber cover. -
Page 60: Checking And Lubricating The Sidestands
The pivoting points of the rear suspen- sidestand pivots and metal-to-metal securely support the vehicle so sion must be lubricated by a Yamaha contact surfaces should be lubricated if there is no danger of it falling dealer at the intervals specified in the necessary. -
Page 61: Checking The Steering
Yamaha dealer check or re- of it falling over. [EWA10751] tion chart. If there is play in the wheel pair it. -
Page 62: Battery
To charge the battery Battery ways shield your eyes when Have a Yamaha dealer charge the bat- working near batteries. In case tery as soon as possible if it seems to of contact, administer the fol- have discharged. -
Page 63: Replacing The Fuses
PERIODIC MAINTENANCE AND ADJUSTMENT once a month and fully charge it if EAU23561 Replacing the fuses necessary. The main fuse is located behind panel 3. Fully charge the battery before in- A. (See page 7-7.) stallation. NOTICE: When install- ing the battery, be sure the key is turned to “OFF”, then con- nect the positive lead before connecting... -
Page 64: Replacing The Headlight Bulb
4. If the fuse immediately blows 1. Remove the headlight unit by re- again, have a Yamaha dealer moving the bolt. check the electrical system. 1. Headlight lead connector 2. Headlight bulb cover 3. -
Page 65: Replacing The Tail/Brake Light Bulb
1. Turn signal light lens ing the bolt. 3. Insert a new bulb into the socket, 2. Turn signal light bulb 9. Have a Yamaha dealer adjust the push it in, and then turn it clock- 3. Lens holder headlight beam if necessary. -
Page 66: Supporting The Motorcycle
PERIODIC MAINTENANCE AND ADJUSTMENT wise until it stops. EAU24350 frame in front of the rear wheel or under Supporting the motorcycle 4. Install the holder, and then place each side of the swingarm. Since this model is not equipped with a the lens in the original position. -
Page 67: Front Wheel
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24360 5. Disconnect the brake cable from Front wheel the front brake lever, then from the brake camshaft lever. EAU35035 To remove the front wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. - Page 68 PERIODIC MAINTENANCE AND ADJUSTMENT 8. Adjust the brake lever free play. (See page 7-18.) 9. Slide the rubber cover back to its original position. 2. Lift the wheel up between the fork 1. Brake shoe plate legs. 2. Slot 3. Retainer Make sure that the slot in the brake 3.
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Page 69: Rear Wheel
PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 adjusting nut, and then disconnect Rear wheel the brake rod from the brake cam- shaft lever. EAU49022 To remove the rear wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. -
Page 70: Troubleshooting
EWA10660 self. However, should your motorcycle WARNING require any repair, take it to a Yamaha 4. Connect the brake torque rod to After adjusting the brake pedal free dealer, whose skilled technicians have the brake shoe plate by installing... - Page 71 PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. 7-36...
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Page 72: Troubleshooting Chart
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good. -
Page 73: Motorcycle Care And Storage
Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10772 advice on what products to use be- NOTICE used. - Page 74 MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- remain well into spring. plenty of water, as it is harmful den part of the windshield to 1. Clean the motorcycle with cold wa- to plastic parts.
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Page 75: Storage
EWA11131 Consult a Yamaha dealer for ad- WARNING ECA10810 NOTICE vice on what products to use. Contaminants on the brakes or tires ... - Page 76 MOTORCYCLE CARE AND STORAGE than 0 C (30 F) or more than 30 fuel cock that has an “OFF” posi- age or injury from sparking, C (90 F)]. For more information tion: Turn the fuel cock lever to make sure to ground the “OFF”.
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Page 77: Specifications
SPECIFICATIONS Dimensions: EAU50971 Engine oil: Fuel reserve amount: 2.0 L (0.53 US gal, 0.44 Imp.gal) Overall length: Recommended brand: Carburetor: 2160 mm (85.0 in) YAMALUBE Type quantity: Overall width: Type: 930 mm (36.6 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, BS26 x 1 Overall height: 20W-40 or 20W-50... - Page 78 SPECIFICATIONS 4th: Rim size: Charging system: 0.961 (25/26) 21x1.60 AC magneto 5th: Rear wheel: Battery: 0.709 (22/31) Wheel type: Model: Chassis: Spoke wheel YTZ7S Frame type: Rim size: Voltage, capacity: Diamond 18x1.85 12 V, 6.0 Ah Front brake: Headlight: Caster angle: 27.42 ...
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Page 79: Consumer Information
Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1. -
Page 80: Motorcycle Noise Regulation (For Australia)
CONSUMER INFORMATION EAU26570 Motorcycle noise regulation (for Australia) TAMPERING WITH NOISE CON- TROL SYSTEM PROHIBITED: Owners are warned that the law may prohibit: The removal or rendering inopera- tive by any person other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the pur-... - Page 81 INDEX Fuel ............4-5 Seat ............4-8 Fuel cock ........... 4-6 Shifting............6-2 Air filter element, cleaning .......7-12 Fuel consumption, tips for reducing ..6-3 Shift pedal ..........4-4 Auxiliary DC jack ........4-13 Fuel tank cap..........4-5 Shift pedal, checking........7-20 Fuses, replacing........7-28 Shock absorber assembly, adjusting ..4-9 Battery .............7-27 Sidestands ..........4-11...
- Page 82 INDEX Wheel (rear) ..........7-34 Wheels .............7-16...
- Page 84 PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2011.10-0.2×1 !