Summary of Contents for Bosch KETTLER Traveller E-Silver 7 RT
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All manuals and user guides at all-guides.com TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS IMPORTANT READ CAREFULLY BEFORE USE KEEP SAFE TO CONSULT AT A LATER DATE L L K K K K L K K K K K W W W W W W A A W W A Traveller E-Silver 7 RT, Tr aveller E Gold 5 Pl us FL belt , Traveller E GOLD 5 Plus RT belt, Traveller E Tran shill CX12, Trav eller E-Gold 8 K, Tr aveller E- Go ld 8 F, Tr aveller E- Gold 8 R,...
3.4.14 PowerTube 500 battery 2.7.3 Battery vapours emitted 3.4.15 PowerTube 625 battery 2.7.4 Battery fire 3.4.16 BOSCH Pedelec ABS BAS100 2.7.5 Leaked brake fluid Description of controls and screens 3.5.1 Handlebars 2.7.6 Oil and lubricant leaks from the fork 3.5.2 Battery level indicator 2.7.7...
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5.3.2 Retrofitting a PowerTube suspension Adapter 400 or 500 6.5.6.2 Adjusting the Suntour fork air 5.3.3 Fit battery cover onto Bosch suspension PowerTube 625 battery (horizontal) 6.5.6.3 Setting the Suntour rear frame damper 63 5.3.4 Fit battery cover onto Bosch 6.5.6.4...
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All manuals and user guides at all-guides.com Contents 6.11 Rechargeable battery 6.17 Gear shift 6.11.1 Frame battery 6.17.1 Using the derailleur gears 6.11.1.1 Removing the frame battery 6.17.2 Using a hub gear 6.17.3 Using eShift 6.11.1.2 Inserting the frame battery 6.17.3.1 eShift with Shimano DI2 automatic hub 6.11.2 Pannier rack battery...
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All manuals and user guides at all-guides.com Contents 7.4.9 Checking the USB port 11.2 Assembly report 11.3 Maintenance instructions 7.4.10 Checking the belt and chain tension 11.4 Charger operating instructions Maintenance Glossary Suspension system 12.1 Abbreviations 8.1.1 Rear frame damper 12.2 Simplified terms 8.1.2...
All manuals and user guides at all-guides.com About these operating instructions About these operating For your information instructions Different markings are used in the operating instructions to make them easier to read. Manufacturer 1.4.1 Warnings The pedelec manufacturer is: Warnings indicate hazardous situations and KETTLER Alu-Rad GmbH actions.
All manuals and user guides at all-guides.com About these operating instructions 1.4.2 Markups Instructions for specialist dealers are highlighted in grey. They are indicated by a screwdriver symbol. Information for specialist dealers does not require non-professionals to take any action. You will find stylised forms of typeface in the operating instructions: Stylised form...
All manuals and user guides at all-guides.com About these operating instructions Nameplate The nameplate is situated on the frame. You can You will find thirteen pieces of information on the see the exact position of the nameplate in Figure 2. nameplate.
All manuals and user guides at all-guides.com About these operating instructions ype number and model These operating instructions are an integral part of pedelecs with the type numbers: Type no. Model Pedelec type KB142-ZXRW Traveller E-Silver 7 City and trekking bicycle KB143-ZXKD Traveller E-Gold 8 K,...
All manuals and user guides at all-guides.com Safety Safety 2.1.2 Risk of fire and explosion due to short circuit in the battery Residual risks Metal objects may connect the battery's electrical terminals. The battery may self-ignite and 2.1.1 Risk of battery fire and explosion explode.
All manuals and user guides at all-guides.com Safety 2.1.5 Risk of a fall due to incorrectly set 2.2.2 Suspension oil quick releases Suspension oil in the fork and the rear frame Excessively high clamping force will damage the damper is toxic to the touch, irritates respiratory quick release and cause it to lose its function.
All manuals and user guides at all-guides.com Safety Safety markings and safety What to do in an emergency instructions 2.7.1 Dangerous situation in road traffic The nameplate contains these safety markings In the event of any hazards or dangers in road and safety instructions: traffic, apply the brakes on the pedelec until it comes to a halt.
All manuals and user guides at all-guides.com Safety 2.7.4 Battery fire After swallowing Rinse out mouth with water. Never induce The safety electronics may fail if the battery is vomiting. Risk of aspiration! damaged or faulty. The residual voltage can cause a short circuit.
All manuals and user guides at all-guides.com Overview Overview 14 15 1617 Figure 2: Pedelec viewed from the right, Quadriga Pro CX used as example Front wheel Pannier rack Fork Rear light and reflector Front guard Rear guard Headlight Rear wheel Handlebars Chain Stem...
All manuals and user guides at all-guides.com Overview Description 3.1.2.2 Suspension fork A suspension fork is based either on a steel spring or 3.1.1 Wheel air suspension. Unlike a rigid fork, a suspension fork has two functions which improve floor contact and comfort: suspension and damping.
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All manuals and user guides at all-guides.com Overview Negative deflection optimally adjusted. The wheel stays in contact with the ground when passing over bumps (blue Sag is the percentage of total deflection that is line). compressed by the rider's weight, including equipment (such as a backpack), their seating The fork head, handlebars and rider broadly follow position and frame geometry.
All manuals and user guides at all-guides.com Overview 3.1.2.3 Steel suspension fork 3.1.2.4 Air suspension fork The stem and handlebars are fastened to the fork The air suspension fork features an air suspension assembly (orange), a compression damper steerer. The wheel is fastened to the axle. assembly (blue) and, in some cases, a rebound damper assembly (red).
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All manuals and user guides at all-guides.com Overview The rear frame damper rebounds at a controlled the suspension deflects as soon as the wheel speed if it is optimally adjusted. The rear wheel touches the ground after the bump. The rear does not bounce off rough surfaces or the ground;...
All manuals and user guides at all-guides.com Overview 3.1.2.5 Suntour rear frame damper 3.1.2.6 RockShox rear frame damper The rear frame damper features air suspension, a The rear frame damper features air suspension, a compression damper and a rebound damper. compression damper and a rebound damper.
All manuals and user guides at all-guides.com Overview 3.1.3 Brake system linings, positioned opposite one another, to be pressed onto the rims. The hydraulic rim brake Every pedelec has a hydraulic brake system. The features a locking lever. The rim brake locking brake fluid is in a closed hose system.
Handlebars with brake lever Front wheel rim brake Pedal Back-pedal brake Figure 19: BOSCH ABS The back-pedal brake stops the movement of the rear wheel when the rider pedals in the opposite ABS control unit with housing direction to the direction of travel.
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All manuals and user guides at all-guides.com Overview BOSCH ABS The rear wheel brake function does not depend on the anti-blocking system (ABS) functioning correctly. When the brakes are applied, the ABS function detects critical slippage thanks to the wheel speed sensors on the front and rear wheels.
3.1.5 Rechargeable battery activated gently and assists the rider’s pedalling Bosch batteries are lithium ion batteries which are motion. The pre-set level of assistance developed and manufactured to the latest determines the motor output.
All manuals and user guides at all-guides.com Overview The battery has a high energy content when 3.1.5.1 Frame battery charged. You will find codes of practice for their Three different types of frame batteries can be safe handling in Section 2 Safety and Section 6.9 fitted: Rechargeable battery in the operating instructions.
All manuals and user guides at all-guides.com Overview 3.1.5.2 Pannier rack battery 3.1.5.3 Integrated battery Three different types of pannier rack batteries can Three different types of integrated batteries can be fitted: be fitted: PowerTube 400 PowerTube 500 PowerTube 625 PowerPack 300 PowerPack 400 PowerPack 500...
When the riding light is activated, the headlight and the rear light are switched on together. 3.1.8 Charger Each pedelec is supplied with a charger. As a general rule, any BOSCH charger may be used: • The 2 A compact charger • The 4 A standard charger •...
All manuals and user guides at all-guides.com Overview Proper use The pedelec must only be used in perfect, fully actions in these operating instructions met. functional condition. National requirements may Approved accessories can be installed by apply to the pedelec which the standard specialist staff.
All manuals and user guides at all-guides.com Overview Improper use Failure to adhere to the proper use poses a risk of • lending the pedelec to untrained riders • carrying other people personal injury and material damage. It is • riding with excessive baggage prohibited to use the pedelec in the following •...
NXRW PLUS RT BELT 3.3.2 Data privacy information When the pedelec is connected to the BOSCH diagnosis tool, data is transferred to Bosch eBike Systems (Robert Bosch GmbH) regarding the use of rechargeable battery, including its temperature and cell voltage, to help improve the product. You will find more detailed information on the BOSCH website: www.bosch-ebike.com/en/.
All manuals and user guides at all-guides.com Overview Technical data 3.4.4 Purion display Batteries 2 x 3 V CHR2016 3.4.1 Pedelec Operating temperature -5 °C - +40 °C Transportation temperature 5 °C - 25 °C Storage temperature 10 °C - +40 °C Ideal transportation temperature 10 °C - 15 °C Charging temperature...
All manuals and user guides at all-guides.com Overview 3.4.7 Performance Line motor 3.4.10 PowerPack 300 battery Maximum continuous power 250 W Nominal voltage 36 V Max. torque 65 Nm Nominal capacity 8.2 Ah Nominal voltage 36 V DC Energy 300 Wh Protection class IP54 Weight...
Weight 2.9 kg Weight about 1 kg Protection class IP54 Table 24: BOSCH pedelec ABS BAS100 technical data Operating temperature -5 °C - +40 °C Storage temperature +10 °C - +40 °C Permitted charging temperature 0 °C - + 40 °C...
All manuals and user guides at all-guides.com Overview Description of controls and 3.5.3 Display screens The display has nine on-screen indicators: 3.5.1 Handlebars Figure 28: Detailed view of pedelec from rider position, example Rear brake lever Figure 30: On-screen indicators overview Bell Headlight Indicator –...
All manuals and user guides at all-guides.com Overview 3.5.5 ABS indicator lamp 3.5.3.4 Level of assistance The higher the level of assistance, the more the The anti-blocking system indicator lamp must light drive system assists the rider when pedalling. up after the system has started up and must go eMTB mode is available for Performance Line CX out once speed has reached about 5 km/h.
All manuals and user guides at all-guides.com Overview Environmental requirements You can be ride the pedelec within a temperature Temperatures under -10 °C and over +40 °C must range between 5 °C and 35 °C. The electric drive be avoided. system is limited in its performance outside this You must also keep within the following temperature range.
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All manuals and user guides at all-guides.com Overview The pedelec is unsuitable for the following areas of use: Child's bicycles/ City and trekking Area of use bicycles for young Mountain bikes Racing bicycle Cargo bike Folding bicycle bicycles adults Never drive off-road Never drive off-road Never drive off-road Never drive off-road...
All manuals and user guides at all-guides.com Transporting and storing Transporting and storing Battery type Weight PowerPack 300 battery 2.5/ 2.6 kg Physical transport characteristics PowerPack 400 battery 2.5/ 2.6 kg PowerPack 500 battery 2.6/ 2.7 kg Weight and dimensions during transporta- tion PowerTube 400 battery 2.9 kg...
All manuals and user guides at all-guides.com Transporting and storing Transporting 4.2.2 Transporting the pedelec Bicycle rack systems which use the handlebars or CAUTION frame to hold the pedelec in an upside-down position exert inadmissible forces on its Crash caused by unintentional activation components during transportation.
All manuals and user guides at all-guides.com Transporting and storing Storing 4.3.1.2 Carrying out a break in operation 1 Store the pedelec, battery and charger in a dry, Store pedelec, battery and charger in a clean, clean environment. We recommend storing dry place where they are protected from them in uninhabited rooms with smoke alarms.
The following tools are required to assemble the Adapter 400 or 500 pedelec: A PowerTube Adapter 400 or 500 needs to be retrofitted to use a Bosch PowerTube 625 battery. • Knife • Hexagon socket spanner 2 (2.5 mm, 3 mm, 1 Use a TORX®...
4 Pull out the PowerTube adapter. PowerTube 625 battery (horizontal) 1 Detach the upper interface (lock side) from the Bosch PowerTube 625 battery with a TORX® T20 wrench. Figure 35: Pulling out the PowerTube adapter Figure 38: Detaching the upper interface...
3 Press to push the battery cover onto the battery. In doing so, ensure that the battery on- 2 Fasten the PowerTube extension to the Bosch off switch fits through its designated slot in the PowerTube 500 battery using the two cover.
All manuals and user guides at all-guides.com Assembly Commissioning CAUTION Burns from hot drive The drive cooler can become extremely hot during use. Touching it may cause burns. Leave the drive unit to cool before assembly. Only trained specialist staff may perform initial commissioning since initial commissioning of the Figure 43: Fastening the battery mounting plate pedelec requires special tools and specialist...
All manuals and user guides at all-guides.com Assembly 5.4.1 Installing the wheel in the Suntour 4 Tighten the securing screw with a 5 mm fork hexagon socket spanner to 5–6 Nm. The lever is mounted. 5.4.1.1 Screw-on axle (15 mm) Only applies to Suntour forks with 15 mm screw-on axle 1 Insert the axle completely on the drive side.
All manuals and user guides at all-guides.com Assembly 5.4.1.3 Quick release axle 2 Tighten the axle with the red handle. Only applies to Suntour forks with screw-on axle CAUTION Crash caused by loose quick release axle A faulty or incorrectly installed quick release axle may become caught in the brake disc and block the wheel.
All manuals and user guides at all-guides.com Assembly 5 Check the position and clamping force of the 5.4.1.4 Quick release quick release lever. The quick release lever Only applies to Suntour forks with quick release must be flush with the lower housing. You must be able to see a slight impression on the palm CAUTION of your hand when you close the quick release...
All manuals and user guides at all-guides.com Assembly 2 Push in the quick release until you can hear a 5.4.2 Installing the wheel in the FOX fork click. Make sure that the flange is extended. 5.4.2.1 Quick release (15 mm) Only applies to FOX forks with 15 mm screw-on axle The same procedure is used for installing both the 15 x 100 mm and 15 x 110 mm quick releases.
All manuals and user guides at all-guides.com Assembly Setting the quick releases 5.4.2.2 Kabolt axle Only applies to FOX forks with Kabolt axles The same procedure is used for installing both the 15 x 100 mm and 15 x 110 mm Kabolt axles. 1 Place the front wheel in the fork ends of the fork.
All manuals and user guides at all-guides.com Assembly Pedelec sale 5.4.3.2 Firm hold 1 Place your entire body weight on the Complete Pedelec pass on the operating handlebars with the quick release lever closed instructions envelope. to check that the stem is firmly in place. ...
All manuals and user guides at all-guides.com Operation Operation Risks and hazards CAUTION WARNING Crash caused by difficult-to-spot damage Injuries and death caused by other road users If the pedelec topples over or you have a fall or an accident, there may be difficult-to-spot damage to Other road users, trucks, cars or pedestrians often components such as the brake system, quick underestimate the speed of pedelecs.
All manuals and user guides at all-guides.com Operation Tips for a greater range CAUTION The pedelec's range depends on many Crash caused by poor road conditions influencing factors. A single battery charge may only last fewer than 20 kilometres but much more Loose objects, such as branches and twigs, may than 100 is also possible.
All manuals and user guides at all-guides.com Operation Error message Code Description Method of resolution 6.3.1 Display Error in USB port Re-start the system. Contact your specialist The drive system monitors itself continuously and dealer if the problem displays a number as an error message if a known persists.
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All manuals and user guides at all-guides.com Operation Code Description Method of resolution Code Description Method of resolution Temperature error Switch off the system to cool Temperature error Switch off the system to cool The pedelec is outside the The pedelec is outside the the motor and battery down the motor and battery down permitted temperature...
All manuals and user guides at all-guides.com Operation 6.3.2 Rechargeable battery Code Description Method of resolution The battery is protected against deep discharge, 821 ... Implausible signals from Re-start the system. overcharging, overheating and short circuits by the front wheel speed Take a test ride of at least sensor.
All manuals and user guides at all-guides.com Operation Instruction and customer service Adjust the saddle tilt to horizontal. Your supplying specialist dealer will provide customer service. Contact details can be found on the pedelec pass for these operating instructions. The specialist dealer will explain all the pedelec functions to you in person, this being when the specialist dealer hands over the pedelec at the...
All manuals and user guides at all-guides.com Operation 6.5.1.3 Adjusting the seat height with quick 6.5.1.4 Adjusting the seat position release The saddle can be shifted on the saddle frame. 1 Open the quick release on the seat post to The right horizontal position ensures an optimal change the seat height (1).
All manuals and user guides at all-guides.com Operation 6.5.2 Adjusting the handlebars CAUTION Crash caused by incorrectly set clamping force Excessively high clamping force will damage the quick release and cause it to lose its function. Insufficient clamping force will result in unfavourable transmission of force.
All manuals and user guides at all-guides.com Operation 6.5.5 Retracting the brake linings 6.5.5.2 Setting the grip distance on a Magura HS22 brake lever Disc brakes require wearing-in time. The braking Only applies to pedelecs with this equipment force increases over time. You therefore need to be aware that the braking force may increase during the You can adjust the brake lever position (grip wearing-in period.
All manuals and user guides at all-guides.com Operation 6.5.5.3 Setting the grip distance on a 6.5.5.4 Setting the pressure point on a Magura disc brake lever Magura brake lever Only applies to pedelecs with this equipment WARNING WARNING Brake failure due to incorrect setting If the pressure point is set with brakes where the Crash caused by incorrectly set grip distance brake linings and brake disc have reached their...
All manuals and user guides at all-guides.com Operation 6.5.6 Adjusting the damping sag Greater sag (20% to 30%) A greater sag increases sensitivity to bumps, thus CAUTION producing greater suspension motion. A greater sensitivity to bumps ensures more comfortable Crash caused by incorrectly set suspension ride performance and is used on pedelecs with a If the suspension is set incorrectly, the fork may longer deflection.
All manuals and user guides at all-guides.com Operation 6.5.6.1 Adjusting the Suntour fork steel 6.5.6.2 Adjusting the Suntour fork air suspension suspension Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment The air valve is located beneath the air valve 1 You will find the sag setting wheel beneath the plastic cover on the crown.
All manuals and user guides at all-guides.com Operation 3 Detach high-pressure damper pump. 6.5.6.3 Setting the Suntour rear frame damper Only applies to pedelecs with this equipment 4 Measure the distance between the crown and the dust seal. This distance is total deflection of Notice the fork.
All manuals and user guides at all-guides.com Operation 6.5.6.4 Adjusting the RockShox fork steel 6.5.6.5 Adjusting the RockShox air suspension suspension Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment When adjusting the sag, ensure that all dampers are in the open position, i.e.
All manuals and user guides at all-guides.com Operation 6 Put on your normal cycling clothing, including 6.5.6.6 Adjusting the RockShox rear frame luggage. Ask someone to hold the pedelec. damper Stand on the pedals while wearing cycling Only applies to pedelecs with this equipment clothing.
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All manuals and user guides at all-guides.com Operation 9 Ask your helper to push the O-ring against the wiper seal. Figure 83: Moving the O-ring on the rear frame damper 10 Read the sag value on the scale. The optimum sag percentage is 25%. The sag level may be adjusted by ±...
All manuals and user guides at all-guides.com Operation 6.5.7 Adjusting the rebound damping Rebound damping in the suspension fork and the If the air pressure or spring stiffness increases, rear frame damper determines the speed at which the extension and rebound speeds also increase. the rear frame damper rebounds after being Rebound damping may need to be increased to subjected to load.
All manuals and user guides at all-guides.com Operation 6.5.7.1 Adjusting the Suntour air suspension 6.5.7.2 Setting the Suntour rear frame damper fork Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment 1 Turn the Suntour rebound screw in a clockwise direction to the closed position until it stops.
All manuals and user guides at all-guides.com Operation 6.5.7.3 Adjusting the RockShox suspension 6.5.7.4 Adjusting the RockShox rear frame fork damper Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment The rebound damper defines the speed at which the rear frame damper rebounds after being subjected to load or impact.
All manuals and user guides at all-guides.com Operation 6.5.8 Rear frame damper compression adjuster The compression adjuster controls the When optimally adjusted, the rear frame damper compression lifting speed or the rate at which the counteracts deflection, stays higher in its rear frame damper deflects in response to slow deflection range and helps the rider to maintain impacts.
All manuals and user guides at all-guides.com Operation 6.5.8.1 Adjusting the Suntour rear frame 6.5.8.2 Adjusting the RockShox compression damper adjuster Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment 1 Set the compression adjuster to the middle position.
All manuals and user guides at all-guides.com Operation Accessories CAUTION We recommend a parking stand into which either Risk of crushing due to exposed springs the front wheel or rear wheel can be inserted securely for pedelecs which do not have a The child may crush his/her fingers on exposed kickstand.
All manuals and user guides at all-guides.com Operation 6.6.2 Trailer 6.6.2.1 Trailer approval for ENVIOLO hub gear Only compatible bicycle trailers are approved for CAUTION ENVIOLO hub gears. Crash caused by brake failure KETTLER The braking distance may be longer if the trailer KETTLER QUADRIGA child trailer is carrying excessive load.
All manuals and user guides at all-guides.com Operation 6.6.3 Pannier rack 6.6.5 Suspension fork coil spring The specialist dealer will advise on choosing a If the desired suspension fork sag cannot be suitable pannier rack. achieved after adjustment, the coil spring assembly must be replaced with a softer or harder The specialist dealer must install the pannier rack spring.
All manuals and user guides at all-guides.com Operation Check list before each ride Check the pedelec before each ride. Take the pedelec out of service if you spot any anomalies. Check that the pedelec is complete. Check the battery is firmly in place.
All manuals and user guides at all-guides.com Operation Using the kickstand Distribute the baggage as evenly as possible between the left- and right-hand side. 6.8.1 Raising the kickstand We recommend the use of panniers and Use your foot to raise the kickstand completely baggage baskets.
All manuals and user guides at all-guides.com Operation 6.11 Rechargeable battery 6.11.2 Pannier rack battery Only applies to pedelecs with this equipment Switch off the battery and the drive system before removing or inserting the battery. 6.11.2.1 Removing the pannier rack battery 6.11.1 Frame battery Only applies to pedelecs with this equipment 6.11.1.1 Removing the frame battery...
All manuals and user guides at all-guides.com Operation 6.11.3 Integrated battery 6.11.3.2 Inserting the integrated battery Only applies to pedelecs with this equipment 6.11.3.1 Removing the integrated battery Figure 100: Inserting the integrated battery 1 Place the battery into the lower mount with the contacts facing the front (see [1]).
All manuals and user guides at all-guides.com Operation 6.11.4 Charging the battery Notice Check that mains voltage! The power source CAUTION voltage must match the voltage indicated on the charger nameplate. Chargers labelled Fire caused by overheated charger 230 V may be operated at 220 V. The charger heats up when charging the battery.
All manuals and user guides at all-guides.com Operation 6.11.5.2 Charging process when one battery is used Remove the batteries from their mounts to charge each one individually. If only one battery is inserted, only charge the battery with an accessible charging socket. The battery with the sealed charging socket can only be charged outside its mount.
All manuals and user guides at all-guides.com Operation 6.12 Electric drive system 6.12.2 Switching off the electric drive system 6.12.1 Switching on the electric drive As soon as you stop pushing the pedals in normal system mode or reach a speed of 25 km/h, the drive system switches off the assistance system.
All manuals and user guides at all-guides.com Operation 6.13 Display 6.13.1 Overview of actions on the display screen CAUTION Action Button Duration Crash caused by distraction Switching on the display Brief A lack of concentration while riding increases the risk of an accident. This may cause a crash with serious injuries.
All manuals and user guides at all-guides.com Operation 6.14 Using the push assist system 6.14.1 Using the riding light The drive system needs to be already switched CAUTION on to turn on the riding light. Push the plus button momentarily (1 to 2.5 s). Injury from pedals or wheels ...
1 Keep the plus and minus buttons pressed 4 Insert a new CR 2016 display battery. You can down at the same time. obtain the batteries recommended by Bosch 2 Press the On-Off button (display) briefly (< 1 s). from your specialist dealer. Ensure correct polarity when inserting the display battery.
All manuals and user guides at all-guides.com Operation 6.15 Brake CAUTION WARNING Crash caused by wet conditions Crash caused by brake failure The tyres may slip on wet roads. In wet conditions you must also expect a longer braking distance. Oil or lubricant on the brake disc in a disc brake The braking sensation differs from the usual or on the rim of a rim brake can cause the brake...
All manuals and user guides at all-guides.com Operation 6.15.1 Using the brake lever WARNING Accident due to ABS failure If the ABS indicator lamp is lit, the ABS function is not active. Adapt riding to the circumstances. In extreme riding situations, the ABS may not be able to regulate until the pedelec comes to a halt.
All manuals and user guides at all-guides.com Operation Notice CAUTION The ABS indicator lamp may light up if the front Damage to components and risk of crushing and rear wheels are rotating at widely different speeds from one another – for example, if the There is a gap between the ABS control unit and rider manoeuvres on the rear wheel only or if a the frame.
All manuals and user guides at all-guides.com Operation 6.16 Suspension and damping 6.16.1 Suspension fork compression adjuster The compression adjuster makes it possible to during transitions, cornering, uniform impacts make quick adjustments to the fork’s suspension caused by bumps and when braking. behaviour to adapt to changes in terrain.
All manuals and user guides at all-guides.com Operation compression Threshold 6.16.1.1 Adjusting the Suntour adjuster The damping threshold prevents deflection until a medium impact or downward force occurs. Only applies to pedelecs with this equipment Threshold mode increases drive efficiency over level terrain.
All manuals and user guides at all-guides.com Operation Turn the compression adjustment ring anti- clockwise to decrease damping in the compression adjuster (soft). Turn the compression adjustment ring to the threshold position to activate the threshold function. Figure 109: Changing compression adjuster to a softer setting 6.16.1.3 Adjusting the RockShox rear frame damper threshold...
All manuals and user guides at all-guides.com Operation 6.17 Gear shift 6.17.2 Using a hub gear Only applies to pedelecs with this equipment The selection of the appropriate gear is a prerequisite for a physically comfortable ride and CAUTION making sure that the electric drive system functions properly.
All manuals and user guides at all-guides.com Operation Turn the twist grip (1) backwards to switch up 6.17.3.2 eShift with manual Shimano DI2 hub gears a gear (4). Turn the twist grip (1) forwards to switch down Only applies to pedelecs with this equipment a gear (2).
All manuals and user guides at all-guides.com Operation 6.18 Parking the pedelec Notice Heat or direct sunlight can cause the tyre pressure to increase above the permitted maximum pressure. This can destroy the tyres. Never park the pedelec in the sun. ...
All manuals and user guides at all-guides.com Cleaning and servicing Cleaning and servicing Cleaning after each ride Required tools and cleaning agents: Cleaning check list • Cloth Clean the pedals after each ride • Air pump • Brush Clean the suspension fork and, if after each ride •...
All manuals and user guides at all-guides.com Cleaning and servicing Basic cleaning 7.2.1 Cleaning the frame 1 Soak the entire frame with dish-washing CAUTION detergent if the dirt is thick and ingrained. 2 After leaving it to soak for a short time, remove Crash caused by brake failure the dirt and mud with a sponge, brush and The braking effect may be unusually poor...
All manuals and user guides at all-guides.com Cleaning and servicing 7.2.6 Cleaning the chain 7.2.8 Cleaning the display Notice Notice Never use aggressive (acid-based) cleaners, If water enters into the display screen, it will be rust removers or degreasers when cleaning permanently damaged.
All manuals and user guides at all-guides.com Cleaning and servicing 7.3.1 Servicing the frame 7.2.10 Cleaning the brake Dry the frame. WARNING Spray with care oil. Brake failure due to water penetration Clean off the care oil again after a short time. The brake seals are unable to withstand high 7.3.2 Servicing the stem...
All manuals and user guides at all-guides.com Cleaning and servicing Maintenance 7.4.1.1 Checking the tyres Check the tyre wear. The tyre is worn if the CAUTION anti-puncture protection or the carcass cords are visible. Crash and falling caused by unintentional ...
All manuals and user guides at all-guides.com Cleaning and servicing 7.4.1.4 Checking and adjusting the tyre 7.4.2 Brake system pressure – Presta valve CAUTION Only applies to pedelecs with this equipment It is recommendable to use Crash caused by brake failure a bicycle pump with a pressure gauge.
All manuals and user guides at all-guides.com Cleaning and servicing 7.4.4 Checking the pressure point 7.4.10 Checking the belt and chain tension Pull brake lever and hold repeatedly several Notice times. Excessive chain tension increases wear. If you are unable to clearly detect the pressure If the chain tension is too low, there is a risk that point and it changes, the brake needs to be the chain or the drive belt will slip off the chain...
All manuals and user guides at all-guides.com Maintenance Maintenance CAUTION Hazard for the environment due to toxic WARNING substances Injury due to damaged brakes The brake system contains toxic and Special tools and specialist knowledge are environmentally harmful oils and lubricants. Such required to repair the brakes.
All manuals and user guides at all-guides.com Maintenance The specialist dealer will dismantle and clean WARNING the entire suspension fork interior and exterior. They will clean and lubricate the dust seals and Injury due to explosion slide bushings, check the torques and adjust the fork to the rider's preferred position.
All manuals and user guides at all-guides.com Maintenance 8.1.2 Suspension fork WARNING Only applies to pedelecs with this equipment Injury due to explosion Maintenance intervals The air chamber is pressurised. If the air system is Suntour suspension fork serviced in a faulty suspension fork, it can explode and cause serious injury.
All manuals and user guides at all-guides.com Maintenance Axle with quick release 8.1.3 Suspension seat post Only applies to pedelecs with this equipment CAUTION Maintenance intervals Crash caused by unfastened quick release by.schulz seat post Check all screws for correct tightening A faulty or incorrectly installed quick release may After 250 km and ...
All manuals and user guides at all-guides.com Maintenance Maintaining the stem 8.2.1 Checking the quick release Check the position and clamping force of the Incorrectly fastened screws may come loose due quick release lever. The quick release lever to impact. The stem may no longer be firmly fixed must be flush with the lower housing.
All manuals and user guides at all-guides.com Maintenance 8.4.2 Cable-operated gear shift, dual- 8.4.3 Cable-operated twist grip, dual- cable cable Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment For a smooth gear shift, set the adjusting ...
All manuals and user guides at all-guides.com Troubleshooting, fault clearance and repair Troubleshooting, fault clearance and repair Troubleshooting and fault 9.1.2 Error message clearance If an error message is displayed, run through the following actions: The components of the drive system are checked constantly and automatically.
All manuals and user guides at all-guides.com Troubleshooting, fault clearance and repair 9.1.3 Fault in the assistance system Symptom Cause Remedy Check on-screen indicators. The electronic gear assistance is Is the speed too high? only active up to a maximum speed of 25 km/h. Check battery is charged.
All manuals and user guides at all-guides.com Troubleshooting, fault clearance and repair 9.1.4 Battery error Symptom Cause Remedy The battery discharges The battery may be at the end of its Replace old battery with new one. very quickly. useful life. Disconnect the charger mains plug.
All manuals and user guides at all-guides.com Troubleshooting, fault clearance and repair Symptom Cause Remedy Remove the battery from the pedelec immediately. There is an unusual smell. Contact the fire service. Observe all the warnings in Section 2 Safety. Fumes are emitted from Remove the battery from the pedelec immediately.
All manuals and user guides at all-guides.com Troubleshooting, fault clearance and repair 9.1.7 Other errors Symptom Cause Remedy Two beeps will sound if a This is not a malfunction. switch is pressed but the Pressed switch mode has been switch cannot be deactivated.
All manuals and user guides at all-guides.com Troubleshooting, fault clearance and repair 9.1.8 Suspension fork 9.1.8.1 Rebound too fast The suspension fork rebounds too quickly, Fork head and handlebars are deflected upwards producing a “pogo stick” effect, where the wheel if the wheel bounces back from the ground.
All manuals and user guides at all-guides.com Troubleshooting, fault clearance and repair 9.1.8.2 Rebounding too slowly The fork does not rebound quickly enough after The fork remains in a deflected state, causing the absorbing a bump. The fork also remains headset and handlebars to move to a lower deflected over subsequent bumps, which reduces position.
All manuals and user guides at all-guides.com Troubleshooting, fault clearance and repair 9.1.8.3 Suspension too soft on inclines The fork deflects at a low point in the terrain. The deflection is quickly used up, the rider's weight may shift forward and the pedelec will possibly lose some momentum.
All manuals and user guides at all-guides.com Troubleshooting, fault clearance and repair 9.1.8.4 Excessively hard damping on bumps When the bike hits a bump, the fork deflects too The headset and handlebars are deflected slowly and the wheel lifts up from the bump. upwards significantly, which can impair control.
All manuals and user guides at all-guides.com Troubleshooting, fault clearance and repair 9.1.9 Rear frame damper 9.1.9.1 Rebound too fast The rear frame damper rebounds too quickly, Saddle and handlebars are deflected upwards producing a “pogo stick” effect or causing the bike when the wheel bounces back from the ground.
All manuals and user guides at all-guides.com Troubleshooting, fault clearance and repair 9.1.9.2 Rebounding too slowly The rear frame damper does not rebound quickly The rear frame damper remains in a deflected enough after a bump has been compensated and state after contact with the first bump.
All manuals and user guides at all-guides.com Troubleshooting, fault clearance and repair 9.1.9.3 Suspension too soft on inclines The rear frame damper deflects deeply through up, the rider's weight may shift downward and the the deflection range The deflection is quickly used pedelec will possibly lose some momentum.
All manuals and user guides at all-guides.com Troubleshooting, fault clearance and repair 9.1.9.4 Excessively hard damping on bumps When the bike hits a bump, the damper deflects Saddle and rider are deflected upwards and too slowly and the rear wheel lifts up from the forwards, the rear wheel loses contact with the bump.
All manuals and user guides at all-guides.com Troubleshooting, fault clearance and repair Repair Special knowledge and tools are required for many repairs. That is why only a specialist dealer may perform repairs such as: • Replacing tyres and rims • Replacing rims and brake linings or brake discs •...
All manuals and user guides at all-guides.com Recycling and disposal Recycling and disposal This device is marked according to the European Directive 2012/19/EU on waste electrical and electronic equipment – WEEE and the European Directive 2006/66/EC on accumulators. The directive provides the framework for the return and recycling of used devices across the EU.
All manuals and user guides at all-guides.com Documents Documents 11.1 Parts list 11.1.1 Traveller E-Silver 7 RT2 KB142-ZXRW MY21K01 - 32_1.0_23.09.2020...
All manuals and user guides at all-guides.com Documents 11.1.2 Traveller E-Gold 8 K KB143-ZXKD (Diamant), KB143-ZXKT (Trapez), KB143-ZXKW (Wave) MY21K01 - 32_1.0_23.09.2020...
All manuals and user guides at all-guides.com Documents 11.1.5 Traveller E-Silver 8, Diamant KB147-ZXKD (Diamant), KB147-ZXKW (Wave) MY21K01 - 32_1.0_23.09.2020...
All manuals and user guides at all-guides.com Documents 11.1.6 Traveller GOLD 10 PLUS KB158-NXKD (Diamant), KB158-NXKW (Wave) MY21K01 - 32_1.0_23.09.2020...
All manuals and user guides at all-guides.com Documents 11.1.8 Traveller E TRANSHILL CX12 KB160-NXKD (Diamant), KB160-NXKW (Wave) MY21K01 - 32_1.0_23.09.2020...
All manuals and user guides at all-guides.com Documents 11.2 Assembly report Date: Frame number: Components Description Criteria Measures if rejected Accept- Assembly/inspection Tests Rejection ance Front wheel Assembly O.K. Loose Adjust quick release Kickstand Check mount fastening Functional check O.K. Loose Retighten screws Tyre pressure too low/...
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All manuals and user guides at all-guides.com Documents Components Description Criteria Measures if rejected Drive/gear shift Chain/cassette/ Refasten if necessary or replace Check for damage O.K. Damage pinion/chainring as specified in parts list Chain guard/spoke Check for damage O.K. Damage Replace as specified in parts list guard Bottom bracket axle/...
All manuals and user guides at all-guides.com Documents 11.3 Maintenance instructions Diagnosis and documentation of current status Date: Frame number: Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Front wheel 6 months Assembly O.K. Loose Adjust quick release Kickstand 6 months...
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All manuals and user guides at all-guides.com Documents Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Light system First examination O.K. Error message Contact battery Rechargeable 6 months manufacturer; take out of battery service, new battery Connections, correct O.K.
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All manuals and user guides at all-guides.com Documents Technical inspection, checking safety, test ride Components Description Criteria Measures if rejected Assembly/inspection Tests Accept- Rejection ance No full braking; braking Locate defective part in brake Brake system 6 months Functional check O.K.
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All manuals and user guides at all-guides.com Documents Notes MY21K01 - 32_1.0_23.09.2020...
All manuals and user guides at all-guides.com Glossary Glossary Electrically power assisted cycle, pedelec Source: EN 15194:2017: electrically power Brake lever assisted cycle, equipped with pedals and an auxiliary electric motor, which cannot be propelled Source: EN 15194:2017: lever used to apply the exclusively by means of the auxiliary electric brake.
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All manuals and user guides at all-guides.com Glossary Maximum saddle height Quick-release device, quick release Source: EN 15194:2017: vertical distance from Source: EN 15194:2017: lever actuated the ground to the point where the top of the seat mechanism that connects, retains or secures a surface is intersected by the seat-post axis, wheel or any other component.
All manuals and user guides at all-guides.com Glossary Weight of ready-to-ride bicycle Source: ZEG: the indicated weight for a ready-to- ride bicycle refers to the weight of a pedelec at the time of sale. The weight of each additional accessory must be added to this weight. Wheel Source: EN 15194:2017: assembly or combination of hub, spokes or disc, and rim, but...
All manuals and user guides at all-guides.com Appendix Translation of the original EC/EU Declaration of Conformity Manufacturer Authorised representative for documentation* ZEG Zweirad-Einkaufs-Genossenschaft eG Janine Otto Longericher Strasse 2 c/o ZEG Zweirad-Einkaufs-Genossenschaft eG 50739 Köln, Germany Longericher Strasse 2 50739 Köln, Germany The machine, pedelec types: KB142-ZXRW Traveller E-Silver 7 RT2...
All manuals and user guides at all-guides.com Keyword index Keyword index Chain tension, 100 ABS indicator lamp, 35 Chain wheel, 24 Indicator, ABS, Chain wheels, Battery level, position 34 - use 86 – care 97 DST 34 Technical data 33 Chain, 15, 24 Function 34 Air chamber, 20...
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All manuals and user guides at all-guides.com Keyword index Plus button, 82 Weight, Push assist button, 82 Push assist, – shipping weight, 38 - using, 83 – Weight, 38 permitted total weight, 9 Wheel, Rear frame damper, - cleaning, 95 - cleaning, 94, 95 - installing 45, 46, 47, 48, 49 structure, 19, 20, 67...