Getinge 600 Series Installation Manual
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Getinge 600 Series Installation Manual

Getinge 600 Series Installation Manual

Steam sterilizers
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600 SERIES STEAM STERILIZERS
INSTALLATION MANUAL
61301607027 REV A US

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Summary of Contents for Getinge 600 Series

  • Page 1 600 SERIES STEAM STERILIZERS INSTALLATION MANUAL 61301607027 REV A US...
  • Page 2 CAUTION POSSIBILITY OF EQUIPMENT DAMAGE: Misuse of equipment may result in equipment damage. The 600 Series Steam Sterilizer is designed to steam sterilize hospital and laboratory goods and solutions. This equipment is NOT intended for use other than expressly stated.

  • Page 3: Table Of Contents

    600 Series Steam Sterilizers TABLE OF CONTENTS SECTION 1 PREFACE Before You Begin ......... .1–1 Summary of Contents .
  • Page 4 Table of Contents Utility Requirements ........4–1 Tools and Materials Required .
  • Page 5 Inspection by Installers........8–1 Final Inspection by Getinge .......8–1 Validation by Customer .
  • Page 6 Table of Contents INS 61301607027 Rev A US...

  • Page 7: Before You Begin

    This manual is intended to provide the knowledge to ensure safe sterilizer installation by qualified technicians with specialized training in the installation of Getinge 600 Series Sterilizers. If additional help is required, contact a qualified Getinge service representative. The following documentation is supplied with the machine: •...

  • Page 8: Summary Of Contents

    ENVIRONMENTAL IMPACT ASSESSMENT The 600 Series Steam Sterilizers consist of stainless steel, copper, and electronic and electrical components which can be recycled at the end of the sterilizer lifecycle. The sterilizer also contains plastic and batteries which can NOT be recycled and should be disposed of in accordance with local and federal regulations.

  • Page 9: Description Of Symbols On The Equipment

    600 Series Steam Sterilizers DESCRIPTION OF SYMBOLS ON THE EQUIPMENT The following symbols and definitions represent the switches, indicators, and labels found on the unit. SWITCHES Open Door Close Door Clear Alarm Start Directional Arrows (for navigating display screens) Enter Up Arrow Softkeys (for selecting softkey options (i.e.

  • Page 10: Indicators

    Stand away while opening the door If water leaks from the front of the sterilizer, DO NOT open the door (see User Manual) Contact Getinge USA Customer Support (800) 950-9912 61301607429 REV A WARNING: Do not enter chamber without disabling controls. Processing a type of load other than defined in the User Manual could be hazardous.

  • Page 11: Manual Conventions

    600 Series Steam Sterilizers MANUAL CONVENTIONS Before you begin using this manual, it is important to understand the conventions used. These conventions are established for visual ease of use. ITALIC CAPS Display text, such as the ENTER PASSWORD prompt. [ALL CAPS] Softkeys on the control panel, such as [CANCEL] or [OK].

  • Page 12: How To Use This Manual

    Preface HOW TO USE THIS MANUAL PLAN THE INSTALLATION Ensure all installation requirements have been met: 1. Review the Installation Drawings (Section 6) and architect’s drawing. 2. Review the Technical Data (Section 7) for steam supply and steam boiler feedwater quality recommendations. INSTALL THE EQUIPMENT Install the sterilizer as follows: 1.

  • Page 13: General

    SECTION 2 SAFETY GENERAL The 600 Series Steam Sterilizers are designed to sterilizer and dry (where applicable) typical healthcare and laboratory goods. The sterilizers will include pressure pulse gravity steam, pressure vacuum pulsing, and liquids cycles. These sterilizers are NOT intended for use other than expressly stated.
  • Page 14 Safety HOT SURFACES AND PIPES WARNING BURN HAZARD: Turn OFF and lock out/tag out the steam and hot water supplies before servicing the sterilizer. Allow the steam to dissipate and let the sterilizer cool down before touching any piping or surfaces. •...

  • Page 15: Safety Features

    600 Series Steam Sterilizers SAFETY FEATURES WARNING SHOCK HAZARD: To disconnect all power, turn OFF the sterilizer at the mains circuit breaker. The On/Off Controls do not remove primary power from the sterilizer. NOTE The maximum sound pressure level of the equipment that the operator is...

  • Page 16: Isolating Device

    Safety ISOLATING DEVICE The sterilizer is fitted with a main switch on the power box (located on the right side of the sterilizer). This switch removes primary power (120 Vac) from the sterilizer. Sterilizers with a steam boiler have a three-phase heating circuit that requires a separate mains disconnect.

  • Page 17: Product Liability

    600 Series Steam Sterilizers PRODUCT LIABILITY Modifications made to the sterilizer without the express approval of the manufacturer, or incorrect use of the unit will invalidate the manufacturer’s product liability. INS 61301607027 Rev A US 2–5...
  • Page 18 Safety 2–6 INS 61301607027 Rev A US...

  • Page 19: Before You Begin

    SECTION 3 PACKAGING BEFORE YOU BEGIN The Getinge 600 Series Sterilizers are shipped fully assembled. Only qualified Getinge service representatives or personnel trained by Getinge should install the sterilizer. WARNING POSSIBILITY OF INJURY: The sterilizer is top-heavy and could tip when you remove it from the shipping base.

  • Page 20: Uncrating

    Packaging UNCRATING CAUTION DAMAGE TO EQUIPMENT: Do not lift or position the sterilizer using the cross members of the sterilizer frame. Doing so could misalign the door assembly. A00294-D UNPACKING THE STERILIZER To unpack the sterilizer: 1. Move the sterilizer as close to the installation site as possible. 2.
  • Page 21 600 Series Steam Sterilizers FIGURE 3–1. REMOVING THE PACKAGING Carton containing Interior Equipment Manuals Carton containing Printer Paper and Anchor Brackets Kick Panel A07027-BM INS 61301607027 Rev A US 3–3...

  • Page 22: Removing The Sterilizer Front Panels

    Packaging REMOVING THE STERILIZER To remove the front panels: FRONT PANELS 1. Refer to Figure 3–2. Use a screwdriver to turn the keyhole latch and unlock the panels. 2. Unlatch the top panel, swing it open, and prop it open with the prop rods found on the left and right sides of the panel.

  • Page 23: Removing The Skid

    600 Series Steam Sterilizers REMOVING THE SKID To remove the sterilizer from its skid: 1. Refer to Figure 3–3. Remove the hardware from the outer beams: a. 3/8 x 4 in. lag screws (item 1) that attach the outer cross beams to the outer beams (16 places).
  • Page 24 Packaging 2. Using the pallet jack, raise the sterilizer skid until the outer beams can be removed (see Figure 3–4). FIGURE 3–4. REMOVING THE OUTER BEAMS Turn down leveling feet (4 places) while unit is lifted by pallet jack Pallet Jack Forks Outer Beam A07027-BH...
  • Page 25 600 Series Steam Sterilizers 6. Remove the motor mounting plate retaining bracket(s) (see Figure 3–5). FIGURE 3–5. REMOVING THE RETAINING BRACKETS Remove all skid hardware (16 places) Front/Back Retaining Brackets Side Retaining (both ends) Bracket (both sides) Motor Plate Retaining Bracket A07027-BJ 7.
  • Page 26 Packaging WARNING POSSIBILITY OF INJURY: When lowering the sterilizer onto the casters, turn the leveling feet incrementally to keep the unit as even as possible. If the weight of the sterilizer is not evenly distributed, it may become unstable. 11. Lower the sterilizer onto the casters: a.

  • Page 27: Before You Begin

    SECTION 4 INSTALLATION INSTRUCTIONS BEFORE YOU BEGIN CAUTION Follow the instructions in this manual to ensure safe and efficient performance of the equipment. Failure to comply with these instructions or to provide specific services could void the equipment warranty. NOTE Before installing the sterilizer, be sure the location is prepared for water, electrical power, steam, and waste as outlined on the roughing-in drawing (Figure 6–1, Sheet 5 on page 6–6).

  • Page 28: Tools And Materials Required

    • torpedo level • try square (or tape measure) • torque driver set • spanner wrench (supplied by Getinge—see Figure 4–1) • 2 in. x 2 in. shims (see note below) NOTE Place shims under leveling feet and door motor mounting plate leveling bolts to prevent damage to soft flooring materials such as linoleum.

  • Page 29: Positioning And Leveling

    600 Series Steam Sterilizers POSITIONING AND LEVELING CAUTION Be careful to avoid possible surface damage to the floor when maneuvering the sterilizer into position. Permanent positioning is determined by the configuration of the model being installed. Single door units may be freestanding or recessed into a wall (see Figure 4–2).
  • Page 30 Installation Instructions NOTE 26 IN. LENGTH WITH STEAM BOILER: The steam boiler extends beyond the end of the sterilizer frame (see Figure 4–3). FIGURE 4–3. 26 IN. LENGTH UNIT WITH STEAM BOILER Steam Boiler (option) A07027-B Double door units may be recessed into a wall at one end or both ends (see Figure 4–4).

  • Page 31: Positioning The Sterilizer

    600 Series Steam Sterilizers POSITIONING THE STERILIZER To position the sterilizer: 1. Roll the sterilizer into its final location. FIGURE 4–5. LEVELING FEET ADJUSTMENT Foot Block 2.25 in. (57 mm) from finished floor A07027-BY 2. Refer to Figure 4–5. From the underside of the sterilizer frame, rotate the leveling feet in the frame until the bottom of the foot block is approximately 2.25 inches (57 mm) above the floor (all four corners).
  • Page 32 Installation Instructions NOTE If a loading car and transfer carriage will be used to load goods in the sterilizer, the tracks inside the chamber must match the height of the top plate of the transfer carriage (see Figure 4–6 on page 4–6). The standard height of the top plate of transfer carriages is 31.50 in.
  • Page 33 600 Series Steam Sterilizers FIGURE 4–7. MOTOR MOUNTING PLATE LEVELING BOLTS Shims Mounting Plate Leveling Bolts Motor Mounting Plate (4 places) Support Bracket A07027-BP 4. Turn down the mounting plate leveling bolts until the plate is supported by the floor.
  • Page 34 Installation Instructions FIGURE 4–8. REMOVING THE SHIPPING BOLTS Shipping Bolts A07027-BT 8. Remove the two stabilizing casters from the front of the sterilizer (26 in. length units only). FIGURE 4–9. REMOVING THE STABILIZING CASTERS Stabilizing Caster Caster Bracket A07027-CL 4–8 INS 61301607027 Rev A US...

  • Page 35: Leveling The Sterilizer Chamber

    600 Series Steam Sterilizers LEVELING THE STERILIZER Once the sterilizer is positioned, check the alignment and leveling of the CHAMBER chamber. The unit must be level to run properly and align with the loading carts. NOTE If power is available, connect the power to the input terminals inside the sterilizer Power Box and use the Open Door switch to open the door.
  • Page 36 Installation Instructions If power is not available: a. Insert the spanner wrench into the holes in the pulley wheel. NOTE The spanner wrench is located in a holder on the right side of the sterilizer frame. b. Rotate the pulley wheel counterclockwise (CCW) until the door is low enough to place a level inside the chamber.
  • Page 37 600 Series Steam Sterilizers 2. Refer to Figure 4–12 on page 4–12. Place the level vertically against the chamber wall and adjust the feet to level the chamber from side-to- side. The minimum distance from the finished floor must be a minimum of 2.25 inches (57 mm) as shown in Figure 4–5 on page 4–5.
  • Page 38 Installation Instructions FIGURE 4–12. LEVELING THE STERILIZER CHAMBER Place level vertically Place level vertically against gasket headring against chamber wall Adjust to level chamber front-to-back Adjust to level chamber side-to-side A07027-L 4–12 INS 61301607027 Rev A US...

  • Page 39: Leveling The Sterilizer Door

    600 Series Steam Sterilizers LEVELING THE STERILIZER Once the sterilizer is leveled, check the alignment of the door mechanism DOOR to ensure that the door is level and the position of the mounting plate has not changed. To level the sterilizer door: 1.
  • Page 40 Installation Instructions FIGURE 4–14. MOUNTING PLATE ADJUSTMENT BRACKETS Mounting Plate Adjustment Bracket Adjust to level plate from front to back DO NOT adjust mounting bolts Torpedo Level A07027-AR 4. Position the level as shown in Figure 4–14 and check that the mounting plate is level from front to back.
  • Page 41 600 Series Steam Sterilizers FIGURE 4–15. CHECKING FOR SQUARENESS Measure both sides with try square Dimension A = 5.625 in. (143 mm) Adjust mounting bolts only if both sides are not equidistant A07027-CC 6. Refer to Figure 4–15. Using a try square (or tape measure), measure the distance from the front edge of the mounting plate to the bend in the mounting bracket.
  • Page 42 Installation Instructions FIGURE 4–16. LIFT SCREW ALIGNMENT Door cover removed for clarity. Lift screw must be centered in the openings in the door plate Lift Screw Aligned Correctly Alignment Pins Not Aligned TOP VIEW (as viewed through opening in door cover) Alignment Holes Door Motor...

  • Page 43: Installing The Kick Panel

    600 Series Steam Sterilizers INSTALLING THE KICK PANEL To install the kick panel: 1. Loosen the screws that secure the T-nuts to the kick panel corner bracket. FIGURE 4–17. INSTALLING THE KICK PANEL T-Nut Kick Panel Corner Bracket Extrusion Groove...

  • Page 44: Re-Attaching The Front Panels

    Installation Instructions RE-ATTACHING THE FRONT To re-attach the front panels: PANELS 1. Place the bottom panel back onto the unit, aligning the holes in the panel with the frame pins. FIGURE 4–18. STERILIZER FRONT PANELS Unlatch and lower front panel. Lock latch with screwdriver.

  • Page 45: Utility Requirements

    600 Series Steam Sterilizers UTILITY REQUIREMENTS The sterilizer requires steam, cold water and electrical supplies as specified on the roughing-in drawing. Sterilizers with an integral boiler require a hot water supply (instead of steam) and three-phase electrical supply as well.

  • Page 46: Connecting The Plumbing

    Route the sterilizer drain line to the customer-supplied drain point. Getinge recommends installing a flexible coupling at the drain line connection point.

  • Page 47: Steam Boiler (Option)

    600 Series Steam Sterilizers STEAM BOILER (OPTION) Two models of steam boilers are used with the 600 Series sterilizer: • GTS-30A on 26 in. length units. • CAS-45A on 39 in. and 51 in. length units. If the sterilizer has an integral steam boiler, refer to “Steam Boiler” on page 5–2 for installation details.

  • Page 48: Connecting The Electrical Power

    All disconnect switches need to be properly labeled as the disconnecting devices for the specified sterilizer. Affix the Getinge USA label (part number 61301608457) supplied with the sterilizer to each disconnect switch enclosure and indicate the sterilizer ID on the label.

  • Page 49: Connecting The Customer Supply

    600 Series Steam Sterilizers CONNECTING THE CUSTOMER The primary power connection procedure is dependent on the supply SUPPLY voltage: • 115 Vac—power is connected to the Power Box. See “115 Vac Installation” below. • 230 Vac—power is connected to the factory-installed Integral Transformer which steps down the voltage to the 115 Vac required by the sterilizer.
  • Page 50 Installation Instructions 230 VAC INSTALLATION Integral Transformer 9A is a factory-installed option used to step down the 230 Vac customer supply to the 115 Vac required by the sterilizer. Connect the 230 Vac 50/60 Hz single-phase supply circuit to terminals L (hot), N (neutral), and protective ground on terminal block 1TB inside the Integral Transformer Box (see Figure 4–23).

  • Page 51: Steam Boiler (Option)

    600 Series Steam Sterilizers STEAM BOILER (OPTION) The steam boiler requires two operating voltages: 115 Vac for the controls (provided by the sterilizer) and the three-phase voltage for the heater elements. For instructions on connecting the three-phase supply, see “Connecting the Electrical Power” on page 5–4.

  • Page 52: Anchoring The Sterilizer

    Installation Instructions ANCHORING THE STERILIZER The sterilizer is anchored to the floor with two hold-down brackets as shown in Figure 4–24 on page 4–26. NOTE If seismic anchoring is required by local codes, the sterilizer is anchored as described in “Installing the Seismic Anchoring Brackets” on page 4–28. INSTALLING THE HOLD-DOWN To install the hold-down brackets: BRACKETS...
  • Page 53 600 Series Steam Sterilizers FIGURE 4–24. HOLD-DOWN BRACKETS 3/8" dia. Lag Bolt Hold-Down Bracket (rear right corner) Anchoring Detail Hold-Down Bracket Remove caster (front left corner) bracket hardware Alternate Location (if rear right corner is not accessible) A07027-CE INS 61301607027 Rev A US...

  • Page 54: Installing The Seismic Anchoring Brackets

    California. It is recommended that permanent anchoring of the sterilizer to the floor be done after the unit has been checked out by a qualified Getinge USA service representative. FIGURE 4–25. SEISMIC ANCHORING BRACKETS...
  • Page 55 600 Series Steam Sterilizers To install the seismic anchoring brackets: 1. Remove the casters: a. Remove the four bolts that secure the caster to the caster bracket. b. Remove the mounting screws that secure the caster brackets to the sterilizer frame.
  • Page 56 Installation Instructions 3. Insert the lag bolts through the bracket and into the anchoring devices in the floor. 4. Tighten the lock nut against the anchoring bracket. 4–30 INS 61301607027 Rev A US...

  • Page 57: Installing The Interior Equipment

    600 Series Steam Sterilizers INSTALLING THE INTERIOR EQUIPMENT INSTALLING THE RACK AND The interior equipment package includes a left-hand shelf support, right- SHELVES hand shelf support, and two shelves. One or two additional shelves are available as an option. To install the rack and shelves: 1.

  • Page 58: Installing The Loading Car Track

    Installation Instructions INSTALLING THE LOADING CAR To install the loading car track: TRACK 1. Align the holes in the bottom of the track with the mounting studs on the floor of the chamber. 2. When the track is correctly aligned, with the mounting studs, it will drop into place.

  • Page 59: Section 5 Optional Equipment

    SECTION 5 OPTIONAL EQUIPMENT INTRODUCTION This section includes installation instructions for the following options: • Steam Boiler (GTS-30A or CAS-45A)—see page 5–2. • Booster Pump Package—see page 5–9. • Universal Transformer—see page 5–16. • Uninterruptible Power Supply (UPS)—see page 5–18. •...

  • Page 60: Steam Boiler

    2. Connect the outlet of the pressure relief valve (SV3) to a vent system. 3. If the boiler is a CAS-45A, connect the blow-down discharge line to a separator tank (provided by customer). NOTE The ES-18/24/30/36/48 Blow-Down Separation Tank (Getinge PN 530957) is suitable for this application. 5–2 INS 61301607027 Rev A US...
  • Page 61 600 Series Steam Sterilizers FIGURE 5–1. STEAM BOILER PLUMBING CONNECTIONS Pressure Relief Valve See Roughing-In Drawing HS4125 Water for Utilities Requirements Strainer Hot Water Pressure Relief Valve Vent GTS-30A STEAM BOILER (26" length units) Blow-Down Separator (provided by customer) Pressure Relief...

  • Page 62: Connecting The Electrical Power

    Optional Equipment CONNECTING THE ELECTRICAL The steam boiler requires a separate three-phase electrical service for the POWER heating circuit. The sterilizer provides the 115 Vac required for the boiler control circuits. Refer to the roughing-in drawing (Figure 6–1 on page 6–2) for electrical specifications.
  • Page 63 600 Series Steam Sterilizers NOTE The 208 Vac version of the CAS-45A has a fuse box mounted on the right side of the electrical cabinet.The customer three-phase connection is routed through six 100A fuses before it is connected to the heating element contactors.

  • Page 64: Checking The Heater Circuit Connections

    Optional Equipment CHECKING THE HEATER CIRCUIT CONNECTIONS CAUTION IMPORTANT: The element flange bolts, element terminals, contactor terminals and customer three-phase supply terminals must be tightened to the specifications shown in Figure 5–4 on page 5–7 (GTS-30A) or Figure 5–5 on page 5–8 (CAS-45A). To check the heater circuit connections for tightness: 1.
  • Page 65 600 Series Steam Sterilizers FIGURE 5–4. GTS-30A BOILER TORQUE SPECIFICATIONS Three-Phase Supply Terminals Torque to 110 in-lbs Contactor Terminals Torque to 45 in-lbs ELECTRICAL CABINET Element Terminals FLANGE BOLT TIGHTENING SEQUENCE Torque to 20 in-lbs (Heating elements not shown for clarity)
  • Page 66 Optional Equipment FIGURE 5–5. CAS-45A BOILER TORQUE SPECIFICATIONS Contactor Terminals Three-Phase Supply Terminals Torque to 45 in-lbs Torque to 110 in-lbs Element Terminals Element Flange Bolts Torque to 20 in-lbs Torque to 22 ft-lbs FLANGE BOLT TIGHTENING SEQUENCE (Heating elements not shown for clarity) A07027-BX 5–8 INS 61301607027 Rev A US...

  • Page 67: Booster Pump Package

    600 Series Steam Sterilizers BOOSTER PUMP PACKAGE A booster pump package is available for sterilizer installations where the cold water supply pressure is at least 30 psig dynamic but less than 45 psig dynamic. When energized, the pump increases the cold water supply pressure to the sterilizer, providing the necessary pressure required for normal sterilizer operation (see Figure 6–1, Sheet 5 on page 6–6).
  • Page 68 Cold Water Supply with Shutoff Valve 24 Vac to 6SV (by customer) Booster Pump Discharge Union (recommended Suction by Getinge) Pump Motor Voltage Cold Water Water Supply Strainer 24 Vac Water to Ejector Solenoid Valve 6SV (26 in. Length) This illustration shows a unit with a 26 in. length chamber.
  • Page 69 600 Series Steam Sterilizers FIGURE 5–7. TYPICAL INTERFACE BOX INSTALLATION 115 or 230 Vac Single-Phase Electrical Supply Booster Pump Interface Box Interconnect Cable (by customer) Fused Disconnect 350069-B NOTE If the mains voltage is 380/400/415 Vac or 440/460/480 Vac, a universal transformer will be required to provide 115 Vac or 230Vac for the booster pump junction box.

  • Page 70: Mounting The Booster Pump And Interface Box

    Optional Equipment MOUNTING THE BOOSTER To mount the booster pump: PUMP AND INTERFACE BOX 1. Fasten the booster pump to its mounting surface as shown in Figure 5–9. FIGURE 5–9. MOUNTING THE BOOSTER PUMP Lag Screws or Alternate Booster Pump (by customer) Mounting Plate with 13/32”...

  • Page 71: Connecting The Plumbing

    600 Series Steam Sterilizers CONNECTING THE PLUMBING Make the following plumbing connections: 1. Connect the plumbing between the ¾ NPT pump discharge orifice and the ¾ NPT inlet orifice at the sterilizer water supply strainer. NOTE The customer must provide a pressure gauge in the plumbing connection between the pump discharge orifice and the sterilizer water strainer.

  • Page 72: Connecting The Electrical Power

    Optional Equipment CONNECTING THE ELECTRICAL To connect the single-phase supply to the booster pump junction box: POWER 1. Connect the booster pump junction box to the booster pump as shown in Figure 5–12 on page 5–15. CAUTION Route the cord so that it does not touch any hot steam lines or sterilizer surfaces.
  • Page 73 600 Series Steam Sterilizers FIGURE 5–12. BOOSTER PUMP ELECTRICAL CONNECTIONS Customer Supply (115 or 230 Vac Single-Phase) From 2A6PO (Water to Ejector) Pump Motor Customer Supply Contactor 1K Overload Relay Current Adjustment Booster Pump Water to Ejector Front View of Box...

  • Page 74: Universal Transformer

    Optional Equipment UNIVERSAL TRANSFORMER When the customer power supply is 380 Vac or above, a transformer is required to step down the voltage to the 115 Vac required by the sterilizer controls. The customer is to provide: • mounting of the transformer box. •...

  • Page 75: Connecting The Transformer

    600 Series Steam Sterilizers CONNECTING THE To connect the transformer: TRANSFORMER 1. After the transformer is installed, make the mains power supply connections (L1 & L2) at the transformer terminal block as shown in Figure 5–13 on page 5–16. 2. Wire the primary taps of the transformer for the correct voltage (See chart located on the inside cover of the transformer).

  • Page 76: Uninterruptible Power Supply (Ups)

    Optional Equipment UNINTERRUPTIBLE POWER SUPPLY (UPS) NOTE Read the manufacturer’s instruction manual before installing the UPS. After the UPS has been installed, leave the UPS manual with the equipment to ensure that it will be available for future reference. Two types of uninterruptible power supplies (UPS) are available: •...

  • Page 77: Unpacking

    600 Series Steam Sterilizers FIGURE 5–15. UPS BACK PANEL Connect to Power Box 1A Connect to Mains Disconnect 115 Vac Model Output Input Receptacle Receptacle Connect to Transformer Box 9A Connect to 230 Vac Model Mains Disconnect A07027-AS UNPACKING Check the contents against the bill of material provided in the UPS package.

  • Page 78: Connecting The Electrical Power

    Optional Equipment CONNECTING THE ELECTRICAL To connect the UPS: POWER 1. Prepare the UPS cables as described in the UPS Installation Instructions (Pub. No. 61301605360). NOTE The UPS cables are marked with their destination (e.g., 120V Supply, 1A Power Box). The cable that connects to the sterilizer is fitted with a liquid- tight connector.
  • Page 79 600 Series Steam Sterilizers c. If the mains voltage is 380 Vac or above, connect the UPS between Universal Transformer 8A and Power Box 1A (see Figure 5–18). FIGURE 5–18. UPS CONNECTION (OTHER VOLTAGES) 380/400/415/440/460/480 Vac Single-Phase Supply L1 L2...

  • Page 80: Water-Saver System

    Optional Equipment WATER-SAVER SYSTEM The MP-129F Water-Saver is an add-on system that incorporates a water ejector with a pump and a water reservoir to recirculate the water that creates the vacuum necessary for part of the sterilization cycle. Installation of the water-saver consists of: •...
  • Page 81 600 Series Steam Sterilizers FIGURE 5–19. STERILIZER PIPING WITH WATER-SAVER INSTALLED LEGEND WATER EXISTING COMPONENTS SUPPLY ON STANDARD P&ID’s (30–60 PSIG) EXISTING CONNECTIONS ON STANDARD P&ID’s SIGNAL TO DEVICE CHAMBER SOLENOID VALVE VALIDATION PORT (NORMALLY CLOSED TWO-WAY VALVE) CHAM CHECK VALVE...
  • Page 82 Optional Equipment FIGURE 5–20. WATER-SAVER ELECTRICAL CONNECTIONS Sterilizer Components Y Adapter to Water Saver On Solenoid Valve 15SV to Control Box 2A15JO Customer Supply 115 or 230 Vac Single-Phase Pump Motor Customer Supply Contactor 1K Overload Relay Current Adjustment (to Water to Tank (Single-Phase Voltage Solenoid Valve 1SV to Pump Motor)

  • Page 83: Water Treatment System

    NOTE Reverse osmosis (RO) water treatment systems of various capacities may be purchased from Getinge. The Model HS-300 Water Treatment System meets the requirements of one 633HC Steam Sterilizer. For installations where one water treatment system will supply multiple sterilizers, consult your Getinge representative.

  • Page 84: Cabinet Package

    Optional Equipment CABINET PACKAGE Cabinet packages are available for single door units and double door units that are recessed in a wall at one end (see Figure 5–22). FIGURE 5–22. CABINET PACKAGE Double Door Unit (recessed in wall at one end) Single Door Unit A07027-G 5–26...

  • Page 85: Unpacking

    600 Series Steam Sterilizers UNPACKING The number and the width of the side panels varies with the length and door configuration. When unpacking the cabinet package, check the contents against the bills of material below: TABLE 5–2. CAB PKG,SD,26”,600 (P/N 61301607311)
  • Page 86 Optional Equipment TABLE 5–5. CAB PKG,SD,51”,600 (P/N 61301607313) Item Description Part Number BRKT,CABINET PKG,51"",600 61301607326 BRKT,MTG,TOP,CABINET PKG,600 61301607317 PANEL,SIDE,CAB,20"",100/200 61301601413 LATCH,ADJUST,COMPRESS,SOUTHCO 61301608549 SCR,S/TP,PAN HD,.16-32X .38,41 E7264 HANDLE,POCKET,PULL 61301600946 PANEL,SIDE,CAB,TRIM,10""100/200 61301601415 TABLE 5–6. CAB PKG,DD,39”,600 (P/N 61301607314) Item Description Part Number BRKT,RT,CABINET PKG,39"",600 61301607323 BRKT,MTG,TOP,CABINET PKG,600...

  • Page 87: Preparing The Side Panels

    600 Series Steam Sterilizers PREPARING THE SIDE PANELS To prepare the side panels: 1. Insert the handle into the side panel. 2. Install the latch in the hole on the top of the panel as shown in Figure 5–23. FIGURE 5–23. PREPARING THE PANELS...

  • Page 88: Installing The Support Brackets

    Optional Equipment INSTALLING THE SUPPORT Refer to Figure 5–24. Each cabinet package has two bottom support BRACKETS brackets and either four or six top support brackets depending on the number of side panels in the package. FIGURE 5–24. SUPPORT BRACKETS Bottom Support Top Support Bracket...
  • Page 89 600 Series Steam Sterilizers FIGURE 5–26. TOP SUPPORT BRACKET LOCATIONS Top Support Bracket Grooves in Extrusion Four Upper Support Brackets Six Upper Support Brackets DIMENSIONS STERILIZER LENGTH 26" 7.00 in. (178 mm) 24.50 in. (622 mm) 26" with Boiler 7.00 in. (178 mm) 23.50 in.

  • Page 90: Hanging The Panels

    Optional Equipment HANGING THE PANELS To hang the panels: 1. Refer to Figures 5–27 thru 5–32. Hang the panels on the support brackets and latch them in place. 2. Attach the trim panels to the side panels using the self-tapping screws provided.
  • Page 91 600 Series Steam Sterilizers FIGURE 5–28. HANGING THE PANELS (26 IN. WITH BOILER) 10 in. Self-Tapping Trim Panel Screws 20 in. Wide Panels A07027-BF INS 61301607027 Rev A US 5–33...
  • Page 92 Optional Equipment FIGURE 5–29. HANGING THE PANELS (39 IN. SINGLE DOOR) Self-Tapping 6 in. Trim Panel Screws 15 in. Wide Panels 20 in. Wide Panel A07027-AL 5–34 INS 61301607027 Rev A US...
  • Page 93 600 Series Steam Sterilizers FIGURE 5–30. HANGING THE PANELS (39 IN. DOUBLE DOOR) Self-Tapping Screws 10 in. Trim Panel 20 in. Wide Panels A07027-AM INS 61301607027 Rev A US 5–35...
  • Page 94 Optional Equipment FIGURE 5–31. HANGING THE PANELS (51 IN. SINGLE DOOR) Self-Tapping 10 in. Trim Panel Screws 20 in. Wide Panels A07027-AN 5–36 INS 61301607027 Rev A US...
  • Page 95 600 Series Steam Sterilizers FIGURE 5–32. HANGING THE PANELS (51 IN. DOUBLE DOOR) Self-Tapping 10 in. Trim Panel Screws 20 in. Wide Panel 15 in. Wide Panels A07027-AP INS 61301607027 Rev A US 5–37...
  • Page 96 Optional Equipment 5–38 INS 61301607027 Rev A US...

  • Page 97: List Of Drawings

    6–2 600 Series Roughing-In Drawing, Steam Sterilizer, 26 in. Single Door w/Boiler 6–3 600 Series Roughing-In Drawing, Steam Sterilizer, 39 in. & 51 in. Single Door 6–4 600 Series Roughing-In Drawing, Steam Sterilizer, 39 in. & 51 in. Double Door 6–5...
  • Page 98 Drawings FIGURE 6–1, SHEET 1. 600 SERIES ROUGHING-IN DRAWING 6–2 INS 61301607027 Rev A US...
  • Page 99 600 Series Steam Sterilizers FIGURE 6–1, SHEET 2. 600 SERIES ROUGHING-IN DRAWING INS 61301607027 Rev A US 6–3...
  • Page 100 Drawings FIGURE 6–1, SHEET 3. 600 SERIES ROUGHING-IN DRAWING 6–4 INS 61301607027 Rev A US...
  • Page 101 600 Series Steam Sterilizers FIGURE 6–1, SHEET 4. 600 SERIES ROUGHING-IN DRAWING INS 61301607027 Rev A US 6–5...
  • Page 102 Drawings FIGURE 6–1, SHEET 5. 600 SERIES ROUGHING-IN DRAWING 6–6 INS 61301607027 Rev A US...
  • Page 103 600 Series Steam Sterilizers FIGURE 6–1, SHEET 6. 600 SERIES ROUGHING-IN DRAWING INS 61301607027 Rev A US 6–7...
  • Page 104 Drawings FIGURE 6–1, SHEET 7. 600 SERIES ROUGHING-IN DRAWING 6–8 INS 61301607027 Rev A US...
  • Page 105 600 Series Steam Sterilizers FIGURE 6–1, SHEET 8. 600 SERIES ROUGHING-IN DRAWING INS 61301607027 Rev A US 6–9...
  • Page 106 Drawings FIGURE 6–2, SHEET 1. 600 SERIES SEISMIC ANCHORAGE 12/10/07 B 122552 A 122413 6/14/07 6–10 INS 61301607027 Rev A US...
  • Page 107 600 Series Steam Sterilizers FIGURE 6–2, SHEET 2. 600 SERIES SEISMIC ANCHORAGE B 122552 12//10/07 A 122413 6/14/07 INS 61301607027 Rev A US 6–11...
  • Page 108 Drawings FIGURE 6–2, SHEET 3. 600 SERIES SEISMIC ANCHORAGE B 122552 12/10/07 A 122413 6/14/07 6–12 INS 61301607027 Rev A US...
  • Page 109 600 Series Steam Sterilizers FIGURE 6–2, SHEET 4. 600 SERIES SEISMIC ANCHORAGE B 122552 12/10/07 A 122413 6/14/07 INS 61301607027 Rev A US 6–13...
  • Page 110 Drawings 6–14 INS 61301607027 Rev A US...

  • Page 111: Introduction

    SECTION 7 TECHNICAL DATA INTRODUCTION The 600 Series Steam Sterilizers are available in three sizes and have many available options. This following information is covered within this section: • Sterilizer Dimensions (see page 7–2) • Steam Supply Quality (see page 7–3) •...

  • Page 112: Sterilizer Dimensions

    452 L (16.0 cu. ft.) Double Door 1300 mm (51.2 in.) 588 L (20.9 cu. ft.) EXTERIOR DIMENSIONS The following table lists the exterior dimensions for the 600 series steam (WITH CABINET PACKAGE) sterilizers. TABLE 7–2. 600 SERIES STERILIZATION EXTERIOR DIMENSIONS CHAMBER...

  • Page 113: Steam Supply Quality

    • Installing a thermodynamic steam trap and associated piping as shown in Figure 7–1. • Installing an MP-106 Steam Conditioning Package (Figure 7–2 on page 7–4) which may be purchased from Getinge. FIGURE 7–1. TYPICAL STEAM SUPPLY PIPING Manual Shutoff Valve...
  • Page 114 Technical Data FIGURE 7–2. MP-106 STEAM CONDITIONING PACKAGE Manual Valve (Filter Bypass) Strainer 97 - 100% Building Saturated Steam Steam to Sterilizer Manual Valve Manual Valve (Steam From Filter) (Steam to Filter) Needle Valve Steam Filter Steam Trap Drain A00294NN 7–4 INS 61301607027 Rev A US...

  • Page 115: Steam Boiler Feedwater Quality

    Reverse osmosis (RO) water treatment systems of various capacities may be purchased from Getinge. The Model HS-300 Water Treatment System (Figure 7–3) meets the requirements of one 633HC Steam Sterilizer. For installations where one water treatment system will supply multiple sterilizers, consult your Getinge representative.
  • Page 116 Technical Data FIGURE 7–3. HS-300 WATER TREATMENT SYSTEM Permeate Water Out to Boiler (½" NPT) Cold Water In (½" NPT) Concentrate (Brine) Water Out Hot Water In to Drain (½" NPT) (½" NPT) 29" 21" 21" Approximate Dimensions A07027-V 7–6 INS 61301607027 Rev A US...

  • Page 117: Installation Check

    600 Series Steam Sterilizers SECTION 8 FUNCTIONAL CHECK INSTALLATION CHECK INSPECTION BY INSTALLERS Upon completion of installation: 1. Inspect and remove any debris. 2. Tighten any loose hardware. 3. Check that utilities are connected properly and piping and wiring comply with all applicable codes.
  • Page 118 Functional Check 8–2 INS 61301607027 Rev A US...
  • Page 119 INDEX adjusting description of symbols leveling feet 4–5 alerts 1–5 transfer carriage height 4–6 indicators 1–4 labels 1–4 alert symbols 1–5 switches 1–3 alignment pins 4–2, 4–16 door lockout switch 2–3 anchoring door obstruction switch 2–3 non-seismic installations 4–27 sesimic installations 4–28 double door installation using hold-down brackets 4–27 recessed at both ends 4–4...
  • Page 120 Index support brackets (cabinet package) 5–30 integral transformer (230V/115V) 4–24 panel removal 3–4 interior dimensions 7–2 plumbing connections booster pump 4–20, 5–9, 5–13 interior equipment 3–2 steam boiler 4–21, 5–2, 5–3 loading car track 4–32 sterilizer 4–20 rack and shelves 4–31 positioning the sterilizer 4–5 isolating device power box circuit breaker 2–4...
  • Page 121 600 Series Steam Sterilizers upper floor 6–12, 6–13 torque specifications steam boiler 5–6 seismic anchoring brackets 4–28 transfer carriage height adjustment 4–6 shipping bolts 4–7 shipping weight 3–1 single door installation uninterruptible power supply (UPS) 5–18 freestanding 4–3 recessed 4–3 universal transformer 4–23, 5–16...
  • Page 122 Index Index–4 INS 61301607027 Rev A US...
  • Page 124 Getinge USA, Inc. 1777 East Henrietta Road Telephone (800) 950–9912 Rochester, New York 14623–3133 USA Facsimile (800) 950–2570...

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