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Leak Test and Vacuum drying
(1) Leak test
Leak test should be made by pressurizing nitrogen gas to 3.8 MPa(38.7kgf/cm
24 hours, the system passes the test. If the pressure drops, check where the nitrogen leaks. For the test method,
refer to the following figure. (Make a test with the service valves closed. Be also sure to pressurize Liquid pipe, Low
Pressure Gas pipes, High Pressure Gas pipe)
The test result can be judged good if the pressure has not be reduced after leaving for about one day after completion
of nitrogen gas pressurization.
Slave 1 outdoor unit
Nitrogen gas
cylinder
Nitrogen gas
cylinder
Note:
If the ambient temperature differs between the time when pressure is applied and when the pressure drop is
checked, apply the following correction factor
There is a pressure change of approximately 0.1 kg/cm
Correction= (Temp. at the time of pressurization – Temp. at the time of check) X 0.1
For example: Temperature at the time of pressurization (3.8 MPa) is 27 °C
Caution:
To prevent the nitrogen from entering the refrigeration system in the liquid state, the top of the cylinder must be
at higher position than the bottom when you pressurize the system.
Usually the cylinder is used in a vertical standing position.
Master outdoor unit
Close
Close
Close
Close
24 hour later: 3.73 MPa, 20°C
In this case the pressure drop of 0.07 is because of temperature drop
And hence there is no leakage in pipe occurred.
Refrigerant piping system
2
). If the pressure does not drop for
Close
Close
HR unit
2
(0.01 MPa) for each 1°C of temperature difference.
Liquid side
Indoor unit
Gas side
Installation Manual 53
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