Engine Installation - Polaris RANGER XP 900 2018-2019 Service Manual

ENGINE / COOLING / HVAC SYSTEM

ENGINE INSTALLATION

Use the following procedure to reinstall the engine
assembly.
1. Attach engine with suitable lifting straps to an
overhead or portable engine hoist.
2. Remove the engine stand adapter plate and install
the starter motor back onto engine. Torque starter
motor bolts to specification.
3. Install transmission joint bracket onto engine and
torque fasteners to specification in sequence.
TORQUE
Starter Motor Bolts: 7 lb-ft (10 Nm)
Trans Joint Bracket Bolts: 44 lb-ft (60 Nm)
4. Use the overhead or portable engine hoist and
suitable engine straps to lower the engine into the
vehicle frame.
NOTICE
Have an assistant help guide the engine in and out of
the vehicle while using an engine hoist to prevent
personal injury or damage to vehicle components.
3.24
5. Align both the front and rear engine mounting
locations. Install the four front engine mounting
fasteners (A) and hand tighten.
DO NOT torque fasteners at this time.
6. Align transmission joint bracket mounting holes with
the front transmission mounting holes.
7. Install the Clutch Center Distance Tool (PU-50658-A)
onto the crankshaft and transmission input shaft
using hole pattern 4 to properly position the clutch
center distance.
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
NOTICE
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