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HISTORY Model Name KDL-40/46/52Z5800 SERVICE MANUAL Click on Page Number to display detail of changes. Date Part Number Description of Revisions Version 2009.09 9-883-467-01 Original Manual.
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EX2L-Paprika SERVICE MANUAL CHASSIS MODEL DEST KDL-40Z5800 AEP / UK KDL-46Z5800 AEP / UK KDL-52Z5800 AEP / UK RM-ED08 (UK) RM-ED09 (AEP) - -...
COMPONENTS IDENTIFIED BY SHADING AND MARKED THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. - -...
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com UK PLUG WARNING WARNING (UK Models only) The flexible mains lead is supplied connected to a B.S.
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CAUTION 1. MDF-61 Connector (Removal) Slide the slider to release slider Press the centre lock tab to Remove connector lock. release the lock and pull the connector up 2. MDF-61 Connector (Refiitting) Hold the centre of connector Press centre of connector to insert Slide the slider to lock connector - 4 -...
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3. The harness must not be crossed or twisted 4. Wire Dressing at connector The harness must not bend more than 45 degrees from the direction of the connector base to avoid crossing or twisting. 5. Wire distance at connector The distance between each wire must be wider than 4mm to ensure isola- tion from lamp voltage.
SPECIFICATIONS System Panel system LCD (Liquid Crystal Display) Panel TV system Analogue: Depending on your country/area selection: B/G/H, D/K, L, I Digital: DVB-T/DVB-C Satellite: DVB-S/DVB-S2 Colour/video system Analogue: PAL, PAL60 (only video input), SECAM, NTSC3.58, NTSC4.43 (only video input) Digital: MPEG-2 MP@ML/HL, H.264/MPEG-4 AVC MP/HP@L4 Channel coverage Analogue: VHF: E2–E12/UHF: E21–E69/CATV: S1–S20/HYPER: S21–S41 D/K: R1–R12, R21–R69/L: F2–F10, B–Q, F21–F69/I: UHF B21–B69...
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Model name KDL-52Z5800 KDL-46Z5800 KDL-40Z5800 KDL-40Z5810 Power and others Power requirements 220 V – 240 V AC, 50 Hz Screen size (measured 52 inches/ 46 inches/ 40 inches/ Approx. 102 cm Approx. 132 cm Approx. 117 cm diagonally) Display resolution 1,920 dots (horizontal) ×...
CONNECTORS Pin Connector (SCART) Pin No AV-1 AV-2 Signal Signal Level • • Audio Output B Standard Level: 0.5V rms (Right) Impedance: less than 1KΩ* • • Audio Input B Standard Level: 0.5V rms (Right) Impedance: more than 10KΩ* •...
EXL SELF DIAGNOSTIC SOFTWARE The identification of errors within the EX2L chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flash- ing LED) and then communicate with each device in turn to establish if a device is faulty.
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Self Diagnostic Screen Display To bring up the self diagnostic screen display In standby mode, press the following buttons on the remote commander sequentially in rapid sucession as shown below: (ON SCREEN (DIGIT 5) (VOLUME +) (TV) (ON SCREEN (DIGIT 5) (VOLUME -) (TV STANDBY) DISPLAY)
2-5. Rear Cover Installation (52 inches) 2-6. Stand Assy Removal Push This Point = > => > > Clamper Here To install the ‘Rear Cover’ push the clamper point as shown Remove the 4 stand fixing screws indicated and lift the TV in the photo on the back surface of the ‘Rear Cover’...
2-9. Switch Unit Removal 2-10. Loudspeaker Removal Push Push To remove the ‘Loudspeakers’ first disconnect the speaker cables and then remove the screws circled. To remove the ‘Switch Unit’ push the top of the unit in the Screw Part number(s) and Description(s) shaded area in the photo and rotate in the direction of the (a) 2-580-592-01 SCREW, +PSW M3X8 arrow.
2-13. D2N/D4N Board Removal 2-14. BA Board Removal Screws Screws Screws To remove the ‘D2N/D4N’ board disconnect all the To remove the ‘BA’ board disconnect all the connectors and connectors and then remove the 2 screws circled and ease the then remove the 8 screws circled and ease the board gently board gently away from the back of the TV set.
2-17. TUS Board Removal Screws To remove the ‘TUS’ board disconnect the 1 connector and then remove the 2 screws circled and ease the board gently away from the back of the TV set. Screw Part number(s) and Description(s) 2-580-592-01 SCREW, +PSW M3X8 - 15 -...
SECTION 3 SERVICE MENUS 3-1. How to enter the Service Mode 3-3. Writing TVM Data Service adjustments to this model can be performed using the Press “Mute” on the remote commander. The word “SERVICE” supplied Remote Commander (See front cover). changes to “WRITE”...
• : earth - chassis. NOTE: The G7NS board is not a Sony board so it’s schematic diagram and printed wiring board is not shown in this Service Manual. Schematic diagrams are for reference only. Please refer to the electrical parts list for the correct value and part number of components.
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BA-EX2L D3.3V Po r t i o n 3 007:2F;007:8H;010:5B X_BOOT_RST RB2009 R2002 1/16W CL2013 CHIP C2002 D3.3V GND_D PLLSYGND Po r t i o n 7 AA19 D1.05V Po r t i o n 1 PLLUMGND AA20 PLSBGND PLSVGND C2007 GND_D 32.768MHz...
TUS-EX2L P l a c e a 4 x 4 a r r a y o f v i a ’ s u n d e r t h e S i l i c o n T u n e r I C f o r g o o d g r o u n d X500 c o n n e c t i o n t o a g r o u n d p l a n e a n d a l s o 27MHz...
SECTION 5 EXPLODED VIEWS NOTE : Non-serviceable items with no part number and no Items marked “*” are not stocked description are not stocked because they are not since they are seldom required for required for routine service. routine service. Some delay should The construction parts of an assembled part are indicated be anticipated when ordering these items.
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5-1. CHASSIS Cont. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK 4-142-643-02 BRACKET, VESA 1-798-233-11 POWER SWITCH £ 1-822-615-11 AC INLET FILTER 1-487-333-11 SWITCH UNIT A-1671-628-A HL1A BOARD, COMPLETE 1-857-415-11 ETC-INVERTER MT BOARD 52 inches 4-121-957-01 GUIDE, LIGHT 4-121-954-02 STAY TOP A-1671-630-A HSN BOARD, COMPLETE - 55 -...
....................76 Note: To ensure safety and reliability it is Sony policy that power supply boards should not be repaired at component level in the field as a result... The D1N, D2N, D3N, D4N, G6NS and G7NS boards are regarded as non service items for exchange only and are not indicated in the parts list of this service manual.
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Note : The components identified by mark contain confidential information. Strictly follow the instructions when ever the components are repaired and/or replaced. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK A-1743-180-A BA Board, Complete C2018 1-112-777-11 CERAMIC CHIP 0.01UF C2019 1-112-777-11 CERAMIC CHIP 0.01UF C2020...