Download Print this page
Toyota SIENNA Service And Repair Manual
Toyota SIENNA Service And Repair Manual

Toyota SIENNA Service And Repair Manual

Hide thumbs Also See for SIENNA:

Advertisement

Quick Links

IN-10
2001 SIENNA (RM787U)
INTRODUCTION
FOR ALL OF VEHICLES
PRECAUTION
1.
(a)
(b)
Negative Cable
BO4111
-
FOR ALL OF VEHICLES
FOR VEHICLES EQUIPPED WITH SRS AIRBAG AND
SEAT BELT PRETENSIONER
The SIENNA is equipped with an SRS (Supplemental Re-
straint System), such as the driver airbag, front passen-
ger airbag assembly, side airbag assembly and seat belt
pretensioner.
Failure to carry out service operations in the correct se-
quence could cause the supplemental restraint system to
unexpectedly deploy during servicing, possibly leading to
a serious accident.
Further, if a mistake is made in servicing the supplemental
restraint system, it is possible the SRS may fail to operate
when required. Before servicing (including removal or
installation of parts, inspection or replacement), be sure
to read the following items carefully, then follow the cor-
rect procedure described in this manual.
GENERAL NOTICE
(1)
Malfunction symptoms of the supplemental re-
straint system are difficult to confirm, so the diag-
nostic trouble codes become the most important
source of information when troubleshooting. When
troubleshooting the supplemental restraint system,
always inspect the diagnostic trouble codes before
disconnecting the battery (See page
(2)
Work must be started after 90 seconds from the
time the ignition switch is turned to the "LOCK" posi-
tion and the negative (-) terminal cable is discon-
nected from the battery.
(The supplemental restraint system is equipped
with a back-up power source so that if work is
started within 90 seconds of disconnecting the neg-
ative (-) terminal cable from the battery, the SRS
may deploy.)
When the negative (-) terminal cable is discon-
nected from the battery, memory of the clock and
audio systems will be cancelled. So before starting
work, make a record of the contents memorized by
the each memory system. Then when work is fin-
ished, reset the clock and audio systems as before.
To avoid erasing the memory of each memory sys-
tem, never use a back-up power supply from anoth-
er battery.
Author :
IN0I0-01
DI-358
).
Date :
10

Advertisement

loading

Summary of Contents for Toyota SIENNA

  • Page 1 IN0I0-01 PRECAUTION FOR VEHICLES EQUIPPED WITH SRS AIRBAG AND SEAT BELT PRETENSIONER The SIENNA is equipped with an SRS (Supplemental Re- straint System), such as the driver airbag, front passen- ger airbag assembly, side airbag assembly and seat belt pretensioner.
  • Page 2 Refer to SR-20 of this manual concerning correct steer- ing wheel installation. Red Mark R11910 2001 SIENNA (RM787U) Author : Date :...
  • Page 3 SST before disposal (See page RS-16 Carry out the operation in a safe place away from electrical noise. Example: Correct Wrong B09710 Example: Z13950 2001 SIENNA (RM787U) Author : Date :...
  • Page 4 When disposing of a vehicle or the airbag assembly alone, the airbag should be deployed using an SST before disposal (See page RS-30 Perform the operation in a safe place away from electrical noise. Example: Correct Wrong B02919 Example: Z13951 2001 SIENNA (RM787U) Author : Date :...
  • Page 5 When disposing of a vehicle or the side airbag as- sembly alone, the airbag should be deployed using an SST before disposal (See page RS-42 Perform the operation in a safe place away from electrical noise. Example: Correct Wrong B02922 Example: N21642 2001 SIENNA (RM787U) Author : Date :...
  • Page 6 The seat belt pretensioner is hot after activation, so let it cool down sufficiently before the disposal. However never apply water to the seat belt preten- sioner. Example: B02121 2001 SIENNA (RM787U) Author : Date :...
  • Page 7 If the SRS wire har- ness becomes disconnected or the connector becomes broken due to an accident, etc., repair or replace it as shown on page RS-66 2001 SIENNA (RM787U) Author : Date :...
  • Page 8 Do not wind the antenna feeder together with the other wiring as much as possible, also avoid running the antenna feeder parallel with other wire harnesses. Check that the antenna and feeder are correctly adjusted. Do not install powerful mobile communications system. 2001 SIENNA (RM787U) Author : Date :...
  • Page 9 TOYOTA hand-held tester’s operator manual should be read thoroughly. Be sure to route all cables securely when driving with the OBD II scan tool or TOYOTA hand- held tester connected to the vehicle. (i.e. Keep cables away from feet, pedals, steering wheel and shift lever.)
  • Page 10 TRAC OFF indicator light goes off. HINT: The SLIP indicator light blinks when the TRAC system is operational. The SLIP indicator light blinks and the VSC buzzer sounds when the VSC system is operational. 2001 SIENNA (RM787U) Author : Date :...
  • Page 11 IN05Y-27 GENERAL INFORMATION A large number of ECU controlled systems are used in the SIENNA. In general, the ECU controlled system is considered to be a very intricate system requiring a high level of technical knowledge and expert skill to troubleshoot.
  • Page 12 After completing repairs, confirm that the problem has been eliminated. (If the problem is not reproduced, perform the confirmation test under the same conditions and in the same environment as when it occurred for the first time.) 2001 SIENNA (RM787U) Author : Date :...
  • Page 13 Knocking Other Soon after starting After accelerator pedal depressed Engine Stall After accelerator pedal released During A/C operation Shifting from N to D Other Others Data Problem Constant Sometimes ( times per day/month) 2001 SIENNA (RM787U) Author : Date :...
  • Page 14 SYMPTOM CONFIRMATION AND DIAGNOSTIC TROUBLE CODE CHECK The diagnostic system in the SIENNA fulfills various functions. The first function is the Diagnostic Trouble Code Check in which a malfunction in the signal circuits to the ECU is stored in code in the ECU memory at the time of occurrence, to be output by the technician during troubleshooting.
  • Page 15 Therefore, check the wire harness and con- nectors (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 16 Apply slight vibration with a finger to the part of the sensor considered to be the problem cause and check that the mal- function occurs. HINT: Applying strong vibration to relays may result in open relays. V07268 2001 SIENNA (RM787U) Author : Date :...
  • Page 17 OTHER: When a malfunction seems to occur when electrical load is excessive. Turn on all electrical loads including the heater blower, head lights, rear window defogger, etc. and check to see if the mal- function occurs. B02389 B02390 2001 SIENNA (RM787U) Author : Date :...
  • Page 18 D Open or short in throttle position sensor circuit Throttle/ Pedal Position Sensor/Switch D Throttle position sensor ”A” Circuit Malfunction D ECM Throttle/ Pedal Position Sensor/ Switch D Throttle position sensor ”A” Circuit Range / Performance Prob- 2001 SIENNA (RM787U) Author : Date :...
  • Page 19 1. A/C signal circuit (Compressor circuit) AC-88 High engine idle speed (Poor idling) 2. ECM power source circuit 1. A/C signal circuit idling) 2. Fuel pump control circuit 1. Compression 2. Fuel pump control circuit 2001 SIENNA (RM787U) Author : Date :...
  • Page 20 O = Orange, W = White, GR = Gray, P = Pink, Y = Yellow, SB = Sky Blue The first letter indicates the basic wire color and the second letter indicates the color of the stripe. V08423 2001 SIENNA (RM787U) Author : Date :...
  • Page 21 In this case, care must be taken not to bend the terminals. (with harness) D Indicates the condition of the connector of ECU during the check. E6 Connector E6 Connector Connector being checked is disconnected. Connector being checked is connected. V08425 2001 SIENNA (RM787U) Author : Date :...
  • Page 22 HINT: When there is a short circuit between the wire harness and body ground, check thoroughly whether the wire harness is caught in the body or is clamped properly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 23 Check crimped portions for looseness or damage and Pull Lightly check that the terminals are secured in lock portion. Looseness of Crimping HINT: The terminals should not come out when pulled lightly from the back. IN0381 2001 SIENNA (RM787U) Author : Date :...
  • Page 24 Between terminal 1 of connector ”B2” and terminal 1 of connector ”C” No continuity (open) Therefore, it is found out that there is an open circuit B04722 between terminal 1 of connector ”B2” and terminal 1 of connector ”C”. 2001 SIENNA (RM787U) Author : Date :...
  • Page 25 Between terminal 2 of connector ”A” and body ground No continuity Z17009 Therefore, it is found out that there is a short circuit between terminal 1 of connector ”A” and terminal 1 of connector ”C”. 2001 SIENNA (RM787U) Author : Date :...
  • Page 26 Ground IN0383 Disconnect the ECU connector, check the ground ECU Side terminals on the ECU side and the wire harness side for bend and check the contact pressure. Ground W/H Side Ground IN0384 2001 SIENNA (RM787U) Author : Date :...
  • Page 27 Reservoir Tank Boot z Grommet Slotted Spring Pin 12 (120, 9) Clevis 15 (155, 11) Snap Ring Washer Lock Nut Push Rod Piston Cylinder N·m (kgf·cm, ft·lbf) : Specified torque z Non-reusable part N17080 2001 SIENNA (RM787U) Author : Date :...
  • Page 28 The UNITS given in this manual are primarily expressed according to the SI UNIT (International System of Unit), and alternately expressed in the metric system and in the English System. Example: Torque: 30 N·m (310 kgf·cm, 22 ft·lbf) 2001 SIENNA (RM787U) Author : Date :...
  • Page 29 A: Vehicle Identification Number Plate B: Certification Label B01551 ENGINE SERIAL NUMBER 1MZ-FE engine: The engine serial number is stamped on the engine block, as shown in the illustration. N09862 2001 SIENNA (RM787U) Author : Date :...
  • Page 30 When reusing precoated parts, clean off the old adhesive and dry with compressed air. Then apply Seal Lock Adhesive the specified seal lock adhesive to the bolt, nut or Z11554 threads. 2001 SIENNA (RM787U) Author : Date :...
  • Page 31 DO NOT exceed the rating or use Equal Amperage Rating one with a lower rating. BE1367 Illustration Symbol Part Name Abbreviation FUSE FUSE MEDIUM CURRENT FUSE M-FUSE HIGH CURRENT FUSE H-FUSE FUSIBLE LINK CIRCUIT BREAKER V00076 2001 SIENNA (RM787U) Author : Date :...
  • Page 32 When using a vacuum gauge, never force the hose onto a connector that is too large. Use a step-down adapter for adjustment. Once the hose has been stretched, it may leak air. 2001 SIENNA (RM787U) Author : Date :...
  • Page 33 20°C (68°F). Because the resis- tance may be outside specifications if measured at high IN0002 temperatures immediately after the vehicle has been run- ning, measurement should be made when the engine has cooled down. 2001 SIENNA (RM787U) Author : Date :...
  • Page 34 Do not jack up at the center of the rear axle beam. If the vehicle is lifted at the center of the rear axle beam, the rear axle beam will be damaged. PANTOGRAPH JACK POSITION SUPPORT POSITION Safety stand and swing arm type lift B01552 2001 SIENNA (RM787U) Author : Date :...
  • Page 35 (A, C). Align the attachment upper end (B) with the front jack supporting point (L). Attachment dimensions 85 mm (3.35 in.) 70 mm (2.76 in.) 100 mm (3.94 in.) 200 mm (7.87 in.) B01553 2001 SIENNA (RM787U) Author : Date :...
  • Page 36 Calif. California Circuit Breaker Catalytic Converter For Oxidation Compact Disc Cornering Force Center Of Gravity Channel COMB. Combination Coupe Combustion Pressure Sensor Central Processing Unit Child Restraint System Center Check Valve Control Valve 2001 SIENNA (RM787U) Author : Date :...
  • Page 37 Fuel Economy Front-Engine Front-Wheel-Drive Fuel Gage FIPG Formed In Place Gasket Fusible Link Fuel Pump Fuel Pressure Up Front Front-Engine Rear-Wheel-Drive Flywheel FW/D Flywheel Damper Front-Wheel-Drive Gasoline Gear Shift Actuator Ground High Altitude Compensator 2001 SIENNA (RM787U) Author : Date :...
  • Page 38 LSP & PV Load Sensing Proportioning And Bypass Valve LSPV Load Sensing Proportioning Valve MAX. Maximum Microphone Malfunction Indicator Lamp MIN. Minimum Multipurpose Multiplex Communication System Manual Transmission (Transaxle) Mount Mounting Neutral Natural Aspiration 2001 SIENNA (RM787U) Author : Date :...
  • Page 39 SOHC Single Overhead Camshaft SPEC Specification Single Point Injection Supplemental Restraint System Special Service Materials Special Service Tools Standard Cold-Start Fuel Injection Switch System Transaxle TACH Tachometer Throttle Body Electronic Fuel Injection Turbocharger 2001 SIENNA (RM787U) Author : Date :...
  • Page 40 Timing Control Valve Top Dead Center TEMP. Temperature TEMS TOYOTA Electronic Modulated Suspension Total Information System For Vehicle Development Transmission TOYOTA Motor Corporation TMMK TOYOTA Motor Manufacturing Kentucky, Inc. TRAC Traction Control System TURBO Turbocharge Underdrive Undersize Vacuum Control Valve VENT Ventilator...
  • Page 41 INTRODUCTION TERMS IN0CI-01 GLOSSARY OF SAE AND TOYOTA TERMS This glossary lists all SAE-J1930 terms and abbreviations used in this manual in compliance with SAE rec- ommendations, as well as their TOYOTA equivalents. TOYOTA TERMS SAE TERMS ABBREVIATIONS ( )--ABBREVIATIONS...
  • Page 42 Smoke Puff Limiter Service Reminder Indicator System Readiness Test Scan Tool Throttle Body Throttle Body Single Point Injection Throttle Body Fuel Injection Central Fuel Injection (Ci) Turbocharger Turbocharger Torque Converter Clutch Torque Converter 2001 SIENNA (RM787U) Author : Date :...
  • Page 43 Air Flow Meter Voltage Regulator Voltage Regulator Vehicle Speed Sensor Vehicle Speed Sensor Wide Open Throttle Full Throttle WU-OC Warm Up Oxidation Catalytic Converter WU-TWC Warm Up Three-Way Catalytic Converter Third Gear Fourth Gear 2001 SIENNA (RM787U) Author : Date :...
  • Page 44 Doors close properly Back door: Door lock operates properly Seats: Seat adjusts easily and locks securely in any position Front seat back locks securely in any position Folding-down rear seat backs lock securely 2001 SIENNA (RM787U) Author : Date :...
  • Page 45 Check that the brakes work properly and do not drag. Do setting of the parking brake shoes and drum. Be sure to deliver a clean vehicle and especially check: Steering wheel Shift lever knob All switch knobs Door handles Seats 2001 SIENNA (RM787U) Author : Date :...
  • Page 46 Check that the lines installed in grommets pass through the center of the grommets. INSPECT FRONT BRAKE PADS AND DISCS (See pages BR-31 INSPECT BRAKE LININGS AND DRUMS (See page BR-37 2001 SIENNA (RM787U) Author : Date :...
  • Page 47 Check the dust cover for damage. B00854 CHECK TRANSAXLE FLUID Visually check the transaxle for fluid leakage. If leakage is found, check for the cause and repair. REPLACE TRANSAXLE FLUID (See page DI-157 2001 SIENNA (RM787U) Author : Date :...
  • Page 48 (See page EC-6 REPLACE GASKET IN FUEL TANK CAP (See page EC-6 INSPECT FUEL LINES AND CONNECTIONS (See page EC-6 INSPECT EXHAUST PIPES AND MOUNTINGS (See page EM-1 ADJUST VALVE CLEARANCE (See page EM-4 2001 SIENNA (RM787U) Author : Date :...
  • Page 49 For folding-down the rear seat backs, check that the latches lock securely. For tumble the rear seats, check that the latches lock securely. For detach the rear seats, check that the latches lock securely. 2001 SIENNA (RM787U) Author : Date :...
  • Page 50 Check the lock release button of the selector lever for proper and smooth operation. On a safe incline, check that the vehicle is held securely with the selector lever in ”P” position and all brakes released. 2001 SIENNA (RM787U) Author : Date :...
  • Page 51 Check that all doors including the back door operate smoothly, and that all latches lock securely. Check that the engine hood secondary latch secures the hood from opening when the primary latch is released. 2001 SIENNA (RM787U) Author : Date :...
  • Page 52 EXHAUST SYSTEM Visually inspect for cracks, holes or loose supports. If any change in the sound of the exhaust or smell of the exhaust fumes is noticed, have the cause located and corrected. 2001 SIENNA (RM787U) Author : Date :...
  • Page 53 PP-62 PREPARATION AIR CONDITIONING PP0RE-02 EQUIPMENT Voltmeter Ammeter Ohmmeter Test lead Thermometer Thermistor, ECT switch 3.4 W test bulb Power transistor Torque wrench Dial indicator Magnetic clutch Plastic hammer Magnetic clutch 2001 SIENNA (RM787U) Author : Date :...
  • Page 54 Compressor oil ND-OIL 8 or equivalent When replacing receiver 20 cc (0.71 fl.oz.) When replacing condenser 40 cc (1.4 fl.oz.) When replacing evaporator 40 cc (1.4 fl.oz.) When replacing compressor 120 cc (4.1 fl.oz.) 2001 SIENNA (RM787U) Author : Date :...
  • Page 55 PP-61 PREPARATION AIR CONDITIONING PP0RD-01 RECOMMENDED TOOLS 09082-00040 TOYOTA Electrical Tester. Belt Tension Gauge . 09216-00021 2001 SIENNA (RM787U) Author : Date :...
  • Page 56 Low pressure side (07117-88070) (Color: Blue) Refrigerant Charging Hose Utility (07117-88080) (Color: Green) 07112-66040 Magnetic Clutch Remover Magnetic Clutch Stopper 07112-76060 07116-38360 Gas Leak Detector Assembly Snap Ring Pliers 95994-10020 (DENSO Part No.) 2001 SIENNA (RM787U) Author : Date :...
  • Page 57 AUTOMATIC TRANSAXLE PP0BC-01 EQUIPMENT Straight edge Torque converter clutch Vernier calipers Torque converter clutch Dial indicator or dial indicator with magnetic base Drive plate Hexagon Wrench (10 mm) Torque wrench OBD II scan tool 2001 SIENNA (RM787U) Author : Date :...
  • Page 58 LUBRICANT Item Capacity Classification Automatic transaxle fluid Dry fill 8.0 liters (8.4 US qts, 7.0 Imp. qts) ATF D-II or DEXRON®III (DEXRON®II) Drain and refill 4.75 liters (5.0 US qts, 4.2 Imp. qts) 2001 SIENNA (RM787U) Author : Date :...
  • Page 59 PP-27 PREPARATION AUTOMATIC TRANSAXLE PP0BB-03 RECOMMENDED TOOLS 09082-00040 TOYOTA Electrical Tester. Engine Sling Device 09090-04020 2001 SIENNA (RM787U) Author : Date :...
  • Page 60 (09316-0001 1) 09350-32014 TOYOTA Automatic Transmission Tool Set (09351-32010) One-way Clutch Test Tool Stator Stopper (09351-32020) Handle (09351-32130) 09992-00095 Automatic Transmission Oil Line pressure Pressure Gauge Set Adaptor C (09992-00231) (09992-00271) Gauge Assy 2001 SIENNA (RM787U) Author : Date :...
  • Page 61 Fuel sender gauge, Seat belt warning relay Bulb (21 W) Turn signal flasher relay Dry cell battery Fuel sender gauge Torque wrench Masking tape Rear window defogger wire Tin foil Rear window defogger wire 2001 SIENNA (RM787U) Author : Date :...
  • Page 62 BODY ELECTRICAL PP0KZ-01 RECOMMENDED TOOLS 09082-00040 TOYOTA Electrical Tester. Torx Driver T30 . For removing and installing 09041-00030 steering wheel pad 09042-00010 Torx Socket T30 . For removing and installing steering wheel pad 2001 SIENNA (RM787U) Author : Date :...
  • Page 63 PP-55 PREPARATION BODY ELECTRICAL PP0R7-01 SSM (Special Service Materials) 08888-88888 DuPont Paste No. 4817 or Rear window defogger equivalent 2001 SIENNA (RM787U) Author : Date :...
  • Page 64 PP-52 PREPARATION BODY ELECTRICAL BODY ELECTRICAL PP0KY-01 SST (Special Service Tools) 09843-18020 Diagnosis Check Wire 2001 SIENNA (RM787U) Author : Date :...
  • Page 65 Tire Width: 185 mm (7.28 in.) Inner diam: 360 mm (14.17 in.) Seat belt pretensioner Tire with disk wheel Width: 185 mm (7.28 in.) Seat belt pretensioner Inner diam: 360 mm (14.17 in.) Vinyl bag Seat belt pretensioner 2001 SIENNA (RM787U) Author : Date :...
  • Page 66 PP-59 PREPARATION BODY PP0B0-01 LUBRICANT Item Capacity Classification MP grease 2001 SIENNA (RM787U) Author : Date :...
  • Page 67 PP-57 PREPARATION BODY PP0SH-02 RECOMMENDED TOOLS 09050-20010 Air Riveter. Dust Cap. (09050-02010) (09050-02030) Nose Piece No.2. 09050-00032 Air Drill Chuck Set (09050-00210) Handle (09050-00220) 09060-60350 Revet Cutter. 2001 SIENNA (RM787U) Author : Date :...
  • Page 68 PP-56 PREPARATION BODY BODY PP0SG-04 SST (Special Service Tools) 09082-00700 SRS Airbag Deployment Tool Airbag Deployment Wire 09082-00740 Sub-harness No.2 09812-00010 Door Hinge Set Bolt Wrench 2001 SIENNA (RM787U) Author : Date :...
  • Page 69 PP-39 PREPARATION BRAKE PP0RA-02 EQUIPMENT Torque wrench Micrometer Brake disc Dial indicator Brake disc Vernier calipers Brake drum Brake drum gauge Brake drum 2001 SIENNA (RM787U) Author : Date :...
  • Page 70 PP-40 PREPARATION BRAKE PP0RB-03 LUBRICANT Item Capacity Classification Brake fluid SAE J1703 or FMVSS No. 116 DOT3 2001 SIENNA (RM787U) Author : Date :...
  • Page 71 PP-38 PREPARATION BRAKE PP0R9-03 RECOMMENDED TOOLS 09082-00040 TOYOTA Electrical Tester. Snap Ring Pliers . 09905-00013 2001 SIENNA (RM787U) Author : Date :...
  • Page 72 09709-29018 09718-00010 Shoe Hold Down Spring Driver 09737-00010 Brake Booster Push Rod Gauge Brake Line Union Nut 10 x 12 mm 09751-3601 1 Wrench Diagnosis Check Wire 09843-18020 09843-18040 Diagnosis Check Wire No.2 2001 SIENNA (RM787U) Author : Date :...
  • Page 73 PP-25 PREPARATION CHARGING PP07C-01 EQUIPMENT Ammeter(A) Battery specific gravity gauge Except maintenance free battery Belt tension gauge Torque wrench Vernier calipers Rotor (Slip ring), Brush 2001 SIENNA (RM787U) Author : Date :...
  • Page 74 PP-24 PREPARATION CHARGING PP07B-02 RECOMMENDED TOOLS 09082-00040 TOYOTA Electrical Tester. 2001 SIENNA (RM787U) Author : Date :...
  • Page 75 Rectifier end frame 09286-4601 1 Puller 09820-00021 Alternator Rear Bearing Puller Alternator Rear Bearing Replacer Rotor rear bearing 09820-00030 09820-63010 Alternator Pulley Set Nut Wrench 09950-60010 Replacer Set Replacer 50 Rotor front bearing (09951-00500) 2001 SIENNA (RM787U) Author : Date :...
  • Page 76 PREPARATION COOLING PP06Z-02 COOLANT Item Capacity Classification Engine coolant w/o Rear Heater 9.5 liters (10.0 US qts, 8.4 lmp. qts) Ethylene-glycol base w/ Rear Heater 10.4 liters (11.0 US qts, 9.2 lmp. qts) 2001 SIENNA (RM787U) Author : Date :...
  • Page 77 PP-12 PREPARATION COOLING PP06Y-01 EQUIPMENT Heater ECT switch Radiator cap tester Thermometer ECT switch Torque wrench 2001 SIENNA (RM787U) Author : Date :...
  • Page 78 PP-1 1 PREPARATION COOLING COOLING PP06X-04 RECOMMENDED TOOLS 09082-00040 TOYOTA Electrical Tester. 2001 SIENNA (RM787U) Author : Date :...
  • Page 79 PP-7 PREPARATION EMISSION CONTROL EMISSION CONTROL PP06S-04 EQUIPMENT Hose clipper MITYVAC (Hand-held vacuum pump) Torque wrench 2001 SIENNA (RM787U) Author : Date :...
  • Page 80 Piston ring compressor Piston ring expander Plastigage Precision straight edge Ridge reamer Soft brush Spring tester Valve spring Steel square Valve spring Thermometer Torque wrench Valve seat cutter Vernier calipers Wire brush Valve 2001 SIENNA (RM787U) Author : Date :...
  • Page 81 Hexagon Wrench Set . Engine Sling Device For suspending engine 09090-04020 09200-00010 Engine Adjust Kit . 09258-00030 Hose Plug Set . Plug for the vacuum hose, fuel hose etc Expander Set . 09904-00010 2001 SIENNA (RM787U) Author : Date :...
  • Page 82 Cover & Seal Replacer Crankshaft front oil seal 09223-00010 09223-15030 Oil Seal & Bearing Replacer Crankshaft rear oil seal Valve Clearance Adjust Tool Set 09248-55040 (09248-05410) Valve Lifter Press Valve Lifter Stopper (09248-05420) 2001 SIENNA (RM787U) Author : Date :...
  • Page 83 Crankshaft timing pulley (09953-05010) Center Bolt 100 Crankshaft pulley Crankshaft timing pulley (09953-05020) Center Bolt 150 Crankshaft pulley Crankshaft timing pulley (09954-05010) Claw No.1 Crankshaft timing pulley (09954-05020) Claw No.2 Crankshaft pulley Handle Set 09950-70010 2001 SIENNA (RM787U) Author : Date :...
  • Page 84 Valve guide bushing Crankshaft rear oil seal 09960-10010 Variable Pin Wrench Set (09962-01000) Variable Pin Wrench Arm Assy Camshaft timing pulley Camshaft sub-gear Pin 10 Camshaft timing pulley (09963-01000) (09963-00500) Pin 5 Camshaft sub-gear 2001 SIENNA (RM787U) Author : Date :...
  • Page 85 PP-19 PREPARATION IGNITION PP076-01 EQUIPMENT Megger insulation resistance meter Spark plug Spark plug cleaner 2001 SIENNA (RM787U) Author : Date :...
  • Page 86 PP-18 PREPARATION IGNITION IGNITION PP075-04 RECOMMENDED TOOLS 09082-00040 TOYOTA Electrical Tester. Engine Adjust Kit . 09200-00010 2001 SIENNA (RM787U) Author : Date :...
  • Page 87 PP-16 PREPARATION LUBRICATION PP072-01 EQUIPMENT Oil pressure gauge Precision straight edge Oil pump Torque wrench 2001 SIENNA (RM787U) Author : Date :...
  • Page 88 Oil filter change 4.7 liters (5.0 US qts, 4.1 lmp. qts) for good fuel economy and good starting in cold w/o Oil filter change 4.5 liters (4.8 US qts, 4.0 lmp. qts) weather. 2001 SIENNA (RM787U) Author : Date :...
  • Page 89 PP-15 PREPARATION LUBRICATION PP071-04 RECOMMENDED TOOLS 09200-00010 Engine Adjust Kit . 2001 SIENNA (RM787U) Author : Date :...
  • Page 90 LUBRICATION LUBRICATION PP070-04 SST (Special Service Tools) 09032-00100 Oil Pan Seal Cutter No.2 oil pan Cover & Seal Replacer Crankshaft front oil seal 09223-00010 09228-07501 Oil Filter Wrench Oil Pressure Switch Socket 09816-30010 2001 SIENNA (RM787U) Author : Date :...
  • Page 91 PP-1 PREPARATION MAINTENANCE MAINTENANCE PP06N-01 EQUIPMENT Mirror Brake hose Torque wrench 2001 SIENNA (RM787U) Author : Date :...
  • Page 92 Tire width: 185 mm (7.28 in.) Inner diam.: 360 mm (14.17 in.) Airbag disposal Tire with disc wheel width: 185 mm (7.28 in.) Airbag disposal Inner diam.: 360 mm (14.17 in.) Vinyl bag Airbag disposal 2001 SIENNA (RM787U) Author : Date :...
  • Page 93 PP-50 PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM PP0SE-01 RECOMMENDED TOOLS 09042-00020 Torx Socket T40 . TOYOTA Electrical Tester. 09082-00040 09082-00050 TOYOTA Electrical Tester Set. 2001 SIENNA (RM787U) Author : Date :...
  • Page 94 SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM PP0SD-02 SST (Special Service Tools) 09082-00700 SRS Airbag Deployment Tool Airbag Deployment Wire SIDE AIRBAG ASSEMBLY 09082-00750 Sub-harness No.3 09082-00760 Airbag Deployment Wire FRONT PASSENGER AIRBAG Sub-harness No.4 ASSEMBLY 2001 SIENNA (RM787U) Author : Date :...
  • Page 95 PP-35 PREPARATION SUSPENSION AND AXLE PP0PZ-01 EQUIPMENT Dial indicator Torque wrench Drill 2001 SIENNA (RM787U) Author : Date :...
  • Page 96 105 - 125 g (3.7 - 4.4 oz.) Inboard joint grease Color = Gray Joint side 120.0 - 130.0 g (4.2 - 4.6 oz.) Boot side 52.5 - 57.5 g (2.1 - 2.3 oz.) 2001 SIENNA (RM787U) Author : Date :...
  • Page 97 PP-34 PREPARATION SUSPENSION AND AXLE PP0PY-01 RECOMMENDED TOOLS 09025-00010 Torque Wrench (30 kgf-cm) Torx Socket T30 . 09042-00010 09905-00012 Snap Ring No.1 Expander . 09905-00013 Snap Ring Pliers . 2001 SIENNA (RM787U) Author : Date :...
  • Page 98 Transfer Bearing Replacer Front drive shaft 09316-2001 1 09316-6001 1 Transmission & Transfer Bearing Front axle Replacer Front suspension Replacer Pipe (09316-0001 1) (09316-00041) Replacer ”C” Rear Axle Shaft Puller Front axle 09520-00031 2001 SIENNA (RM787U) Author : Date :...
  • Page 99 Ball Joint Puller Front axle Rear axle 09628-6201 1 Ball Joint Puller Front axle Front suspension Steering Knuckle Tool Front suspension 09649-17010 09710-04081 Base Front suspension Rear Suspension Bushing Tool Set Rear suspension 09710-14013 2001 SIENNA (RM787U) Author : Date :...
  • Page 100 Front drive shaft Puller B Set Rear suspension 09950-4001 1 Hanger 150 (09951-04010) (09952-04010) Slide Arm Center Bolt 100 (09953-04010) (09953-04030) Center Bolt 200 (09954-04020) Arm 100 Claw No.3 (09955-04031) (09955-04051) Claw No.5 Attachment (09957-04010) 2001 SIENNA (RM787U) Author : Date :...
  • Page 101 PP-33 PREPARATION SUSPENSION AND AXLE (09958-0401 1) Holder Replacer Set 09950-60010 Replacer 40 Front axle (09951-00400) (09951-00560) Replacer 56 Rear suspension Handle Set Front axle 09950-70010 Handle 100 (09951-07100) 2001 SIENNA (RM787U) Author : Date :...
  • Page 102 PP-10 PREPARATION PP06V-01 EQUIPMENT Carburetor cleaner Throttle body Graduated cylinder Injector OBD II scan tool Soft brush Throttle body Sound scope Injector Torque wrench Vacuum gauge 2001 SIENNA (RM787U) Author : Date :...
  • Page 103 PP-9 PREPARATION PP06U-07 RECOMMENDED TOOLS 09040-0001 1 Hexagon Wrench Set . TOYOTA Electrical Tester. 09082-00040 09200-00010 Engine Adjust Kit . 09258-00030 Hose Plug Set . Plug for the vacuum hose, fuel hose etc. 2001 SIENNA (RM787U) Author : Date :...
  • Page 104 Injection Measuring Tool Set 09268-41047 (09268-41 100) Clamp No.1 Union (90405-09015) 09268-45012 EFI Fuel Pressure Gauge 09817-1601 1 Back-up Light Switch Tool Knock sensor Wiring ”F” EFI Inspection 09842-30070 Diagnosis Check Wire 09843-18020 2001 SIENNA (RM787U) Author : Date :...
  • Page 105 PREPARATION STEERING PP0AU-02 EQUIPMENT Belt tension gauge Drive belt Caliper gauge PS vane pump Calipers PS vane pump Dial indicator PS gear Feeler gauge PS vane pump Micrometer PS vane pump Torque wrench 2001 SIENNA (RM787U) Author : Date :...
  • Page 106 PP-47 PREPARATION STEERING PP0AV-01 LUBRICANT Item Capacity Classification Power steering fluid 0.8 liters (0.8 US qts, 0.7 lmp.qts) ATF DEXRON® II or III Total 2001 SIENNA (RM787U) Author : Date :...
  • Page 107 Torque Wrench (30 <kgfcm>) . PS vane pump PS gear Torx Socket T30 . Tilt steering column 09042-00010 09904-00010 Expander Set . 09905-00012 Snap Ring No.1 Expander . Snap Ring Pliers . 09905-00013 2001 SIENNA (RM787U) Author : Date :...
  • Page 108 PP-48 PREPARATION STEERING PP0SK-01 SSM (Special Service Materials) 08833-00080 Adhesive 1344 PS gear THREE BOND 1344 LOCTITE 242 or equivalent 2001 SIENNA (RM787U) Author : Date :...
  • Page 109 09612-2201 1 09612-24014 Steering Gear Housing Overhaul Tool Set Steering Rack Shaft Bushing PS gear (09613-2201 1) Puller 09616-0001 1 Steering Worm Bearing Adjusting PS gear Socket Rack Stopper Wrench PS gear 09631-10021 2001 SIENNA (RM787U) Author : Date :...
  • Page 110 Puller Set 09910-00015 (09911-0001 1) Puller Clamp Tilt steering column (09912-00010) Puller Slide Hammer Tilt steering column Variable Open Wrench PS gear 09922-10010 09950-50012 Puller C Set Hanger 150 Tilt steering column (09951-05010) 2001 SIENNA (RM787U) Author : Date :...
  • Page 111 PS gear Replacer 26 PS gear (09951-00260) (09951-00290) Replacer 29 PS gear (09951-00310) Replacer 31 PS gear Replacer 32 PS gear (09951-00320) (09951-00330) Replacer 33 PS vane pump Replacer 34 PS gear (09951-00340) 2001 SIENNA (RM787U) Author : Date :...
  • Page 112 PS vane pump (09951-07100) Handle 200 PS gear (09951-07200) (09951-07360) Handle 360 PS gear Variable Pin Wrench Set 09960-10010 (09962-01000) Variable Pin Wrench Arm Assy PS vane pump (09963-01000) Pin 10 PS vane pump 2001 SIENNA (RM787U) Author : Date :...
  • Page 113 PP-22 PREPARATION STARTING PP079-01 EQUIPMENT Dial indicator Commutator Magnetic finger Steel ball Press Magnetic switch terminal kit Pull scale Brush spring Sandpaper Commutator Torque wrench V-block Commutator Vernier calipers Commutator, Brush 2001 SIENNA (RM787U) Author : Date :...
  • Page 114 PP-21 PREPARATION STARTING PP078-02 RECOMMENDED TOOLS 09082-00040 TOYOTA Electrical Tester. 2001 SIENNA (RM787U) Author : Date :...
  • Page 115 PREPARATION STARTING STARTING PP077-02 SST (Special Service Tools) 09286-4601 1 Injection Pump Spline Shaft Armature bearing Puller Starter Magnet Switch Nut Wrench Terminal nut 09810-38140 09820-00030 Alternator Rear Bearing Replacer Armature front bearing 2001 SIENNA (RM787U) Author : Date :...
  • Page 116 Magnetic clutch not engaged 700 ± 50 rpm Idle speed Idle s eed Magnetic clutch not engaged Magnetic clutch engaged 750 ± 50 rpm 0.5 ± 0.15 mm (0.020 ± 0.0059 in.) Magnetic clutch clearance 2001 SIENNA (RM787U) Author : Date :...
  • Page 117 48 in.·lbf CONDENSER Condenser x Discharge hose Condenser x Liquid tube REFRIGERANT LINE Liquid line (Block joint) 48 in.·lbf Suction line (Block joint) 48 in.·lbf Liquid line (Piping line) Suction line (Piping joint) 2001 SIENNA (RM787U) Author : Date :...
  • Page 118 61 - 66 km/h (37 - 40 mph) Lock-up OFF 54 - 60 km/h (32 - 36 mph) O/D gear Lock-up ON 61 - 66 km/h (37 - 40 mph) Lock-up OFF 54 - 60 km/h (32 - 36 mph) 2001 SIENNA (RM787U) Author : Date :...
  • Page 119 17 mm head bolt Exhaust pipe bracket x Engine Hole cover x Transaxle 71 in.·lbf Drive plate x Torque converter clutch Transaxle lower side mounting bolt A bolt B bolt Drive plate x Crankshaft 2001 SIENNA (RM787U) Author : Date :...
  • Page 120 5,000 4,800 - 5,200 6,000 5,750 - 6,250 7,000 6,700 - 7,300 ENGINE COOLANT TEMPERATURE SENDER GAUGE (Resistance) Temperature °C (°F) Resistance (Ω) 50 (122.0) 160 - 240 120 (248.0) 17.1 - 21.2 2001 SIENNA (RM787U) Author : Date :...
  • Page 121 Outside handle x Door panel 49 in.·lbf Slide door full open stop lock x Lower roller 71 in.·lbf Adjusting bolt BACK DOOR Back door lock x Door panel 69 in.·lbf Back door hinge x Door panel 2001 SIENNA (RM787U) Author : Date :...
  • Page 122 Rear No. 1 seat center belt x Seat leg Seat cushion assembly x Seat leg Reclining adjuster x Seat cushion assembly Reclining adjuster x Seatback assembly Rear No. 1 seat inner belt x Seat 2001 SIENNA (RM787U) Author : Date :...
  • Page 123 Floor anchor x Body Retractor x Body Upper bolt: Retractor x Body Lower bolt: Inner belt x Seat Adjustable anchor x Body Tether anchor bracket x Body ROOF RAIL Roof rail assembly x Body 2001 SIENNA (RM787U) Author : Date :...
  • Page 124 Rear brake shoe lining thickness Minimum 1.0 mm (0.039 in.) Rear brake drum to shoe clearance 0.5 mm (0.020 in.) Parking brake pedal travel at 294 N (30 kgf, 66 lbf) 3 - 5 clicks 2001 SIENNA (RM787U) Author : Date :...
  • Page 125 ABS & VSC actuator x Oil pressure sensor Front speed sensor harness clamp x Absorber Front speed sensor harness clamp x Body 48 in.·lbf Front speed sensor installation bolt 69 in.·lbf Rear axle hub installation bolt 2001 SIENNA (RM787U) Author : Date :...
  • Page 126 14.2 - 14.4 mm (0.559 - 0.567 in.) Limit 12.8 mm (0.504 in.) Brush exposed length 10.5 mm (0.413 in.) Limit 1.5 mm (0.059 in.) Voltage Regulating voltage 13.2 - 14.8 V regulator 2001 SIENNA (RM787U) Author : Date :...
  • Page 127 Plate terminal x Rectifier holder 39 in.·lbf Screw 35 in.·lbf Rear end cover x Rectifier holder 39 in.·lbf Terminal insulator x Rectifier holder 36 in.·lbf Generator x Generator bracket Generator x Adjusting bar 2001 SIENNA (RM787U) Author : Date :...
  • Page 128 ID mark S2 at 20°C (68°F) No.1 8.5 - 11.5 A ID mark T1 at 20°C (68°F) No.2 14.0 - 20.0 A ID mark T2 at 20°C (68°F) No.2 14.0 - 20.0 A 2001 SIENNA (RM787U) Author : Date :...
  • Page 129 Water inlet x Water inlet housing 69 in.·lbf Water inlet pipe x LH cylinder head 19.5 Radiator support x Body No.1 cooling fan shroud x Radiator 44 in.·lbf No.2 cooling fan shroud x Radiator 44 in.·lbf 2001 SIENNA (RM787U) Author : Date :...
  • Page 130 Front exhaust pipe x Center exhaust pipe Center exhaust pipe x Tailpipe Heated oxygen sensor x Center exhaust pipe Front exhaust pipe bracket x Front suspension member Front exhaust pipe support bracket x Front exhaust pipe stay 2001 SIENNA (RM787U) Author : Date :...
  • Page 131 30.966 - 30.976 mm (1.2191 - 2.2195 in.) Lifter bore diameter 31.000 - 31.018 mm (1.2205 - 1.2212 in.) Oil clearance 0.024 - 0.050 mm (0.0009 - 0.0020 in.) Maximum 0.07 mm (0.0028 in.) 2001 SIENNA (RM787U) Author : Date :...
  • Page 132 87.500 - 87.512 mm (3.4449 - 3.4453 in.) Maximum 87.52 mm (3.4457 in.) 12 pointed head main bearing cap bolt diameter at tension portion STD 7.500 - 7.600 mm (0.2953 - 0.2992 in.) Minimum 7.20 mm (0.2835 in.) 2001 SIENNA (RM787U) Author : Date :...
  • Page 133 0.25 - 0.35 mm (0.0098 - 0.0138 in.) No.2 0.35 - 0.45 mm (0.0138 - 0.0177 in.) 0.15 - 0.40 mm (0.0059 - 0.0157 in.) Maximum No.1 0.95 mm (0.0374 in.) No.2 1.05 mm (0.0413 in.) 1.00 mm (0.0394 in.) 2001 SIENNA (RM787U) Author : Date :...
  • Page 134 52.992 - 53.000 mm (2.0863 - 2.0866 in.) Circle runout Maximum 0.06 mm (0.0024 in.) Main journal taper and out-of-round Maximum 0.02 mm (0.0008 in.) Crank pin taper and out-of-round Maximum 0.02 mm (0.0008 in.) 2001 SIENNA (RM787U) Author : Date :...
  • Page 135 Flywheel housing under cover x Transaxle 69 in.·lbf Rear engine mounting insulator x Cylinder block Front engine mounting insulator x Cylinder block Engine mounting absorber x Front suspension member Rear engine mounting insulator x Front suspension member 2001 SIENNA (RM787U) Author : Date :...
  • Page 136 Front exhaust pipe x Exhaust manifold Front exhaust pipe x Center exhaust pipe Center exhaust pipe x Tailpipe Front exhaust pipe bracket x Front suspension member Front exhaust pipe support bracket x Front exhaust pipe stay 2001 SIENNA (RM787U) Author : Date :...
  • Page 137 1.0 - 1.1 mm (0.039 - 0.043 in.) Camshaft Resistance 835 - 1,400 Ω position at cold 1,060 - 1,645 Ω sensor at hot 1,630 - 2,740 Ω Crankshaft Resistance at cold 2,065 - 3,225 Ω position at hot sensor 2001 SIENNA (RM787U) Author : Date :...
  • Page 138 Part tightened N·m kgf·cm ft·lbf Spark plug x Cylinder head Ignition coil x Cylinder head 69 in.·lbf Camshaft position sensor x Cylinder head 69 in.·lbf Crankshaft position sensor x Oil pump 69 in.·lbf 2001 SIENNA (RM787U) Author : Date :...
  • Page 139 0.15 mm (0.0059 in.) Body clearance 0.100 - 0.175 mm (0.0039 - 0.0069 in.) Maximum 0.30 mm (0.0118 in.) Tip clearance 0.110 - 0.240 mm (0.0043 - 0.0094 in.) Maximum 0.35 mm (0.0138 in.) 2001 SIENNA (RM787U) Author : Date :...
  • Page 140 PS pump x PS pump bracket 43.1 PS pump drive belt adjusting strut x PS pump 43.1 PS pump drive belt adjusting strut x Oil pump 43.1 Exhaust pipe bracket x No.1 oil pan 2001 SIENNA (RM787U) Author : Date :...
  • Page 141 SS-4 SERVICE SPECIFICATIONS MAINTENANCE MAINTENANCE SS03I-01 SERVICE DATA Front axle and suspension Ball joint vertical play Maximum 0 mm (0 in.) 2001 SIENNA (RM787U) Author : Date :...
  • Page 142 SS-5 SERVICE SPECIFICATIONS MAINTENANCE SS03J-02 TORQUE SPECIFICATION Part tightened N·m kgf·cm ft·lbf Front seat mount bolts Front suspension member x Body 1,850 Rear axle beam assembly x Body 2001 SIENNA (RM787U) Author : Date :...
  • Page 143 Steering wheel Steering wheel pad 78 in.·lbf Front passenger airbag assembly x Instrument panel Airbag sensor assembly x Body Front airbag sensor Seatback assembly x Seat cushion assemby Front seat x Body 2001 SIENNA (RM787U) Author : Date :...
  • Page 144 : Front measuring point Measure from the ground to the center of the front side lower suspension arm mounting bolt. : Rear measuring point Measure from the ground to the center of the axle beam bushing. 2001 SIENNA (RM787U) Author : Date :...
  • Page 145 Shock absorber x Rear axle beam Brake line union nut ABS speed sensor wire harness clamp set bolt Parking brake cable clamp set bolt 69 in.·lbf Exhaust front pipe x Exhaust tail pipe Axle beam x Body 2001 SIENNA (RM787U) Author : Date :...
  • Page 146 Heated Heater coil resistance oxygen sensor 0.8 - 1.4 Ω Air-Fuel Ratio Resistance at 20°C (68°F) 1.8 - 3.2 Ω (A/F) Sensor at 800°C (1,472°F) Fuel cut rpm Fuel return rpm 1,200 rpm 2001 SIENNA (RM787U) Author : Date :...
  • Page 147 Intake air control valve x Air intake chamber 14.5 ECT sensor x Water outlet Knock sensor x Cylinder block Heated oxygen sensor (Bank 1, 2 sensor 1) x Exhaust manifold Heated oxygen sensor (Bank 1 sensor 2) x Exhaust pipe 2001 SIENNA (RM787U) Author : Date :...
  • Page 148 Minimum 32.3 mm (1.272 in.) PS GEAR Steering rack runout Maximum 0.03 mm (0.0118 in.) Total preload (Control valve rotating torque) 0.8 - 1.4 N·m (8 - 14 kgf·cm, 6.9 - 12.2 in.·lbf) 2001 SIENNA (RM787U) Author : Date :...
  • Page 149 60 (83) 610 (850) 44 (61) Rack guide spring cap lock nut 50 (69) 510 (700) 37 (51) Rack housing cap Selt-locking nut Control valve housing set bolt ( ): For use without SST 2001 SIENNA (RM787U) Author : Date :...
  • Page 150 29.0 mm (1.142 in.) Undercut depth 0.6 mm (0.024 in.) Minimum 0.2 mm (0.008 in.) Circle runout Maximum 0.05 mm (0.0020 in.) Magnetic switch Contact plate for wear Maximum 0.9 mm (0.035 in.) 2001 SIENNA (RM787U) Author : Date :...
  • Page 151 52 in.·lbf Lead wire x Terminal C of starter 52 in.·lbf Terminal nut x Terminal C of starter Terminal nut x Terminal 30 of starter Magnetic switch end cover x Magnetic switch 23 in.·lbf 2001 SIENNA (RM787U) Author : Date :...
  • Page 152 SS0ZS-01 HOW TO DETERMINE BOLT STRENGTH Bolt Type Hexagon Head Bolt Class Stud Bolt Weld Bolt Normal Recess Bolt Deep Recess Bolt No Mark No Mark No Mark w/ Washer w/ Washer B06431 2001 SIENNA (RM787U) Author : Date :...
  • Page 153 Use the nut with the same number of the nut strength classification or the greater than the bolt strength clas- sification number when tightening parts with a bolt and nut. Example: Bolt = 4T Nut = 4N or more 2001 SIENNA (RM787U) Author : Date :...
  • Page 154 1.25 1.25 1,100 1,250 1,750 10.5 1.25 1.25 1.25 1,050 1,500 1,700 2,300 1.25 1.25 1.25 1,100 1,250 1.25 1.25 1.25 1,300 1,450 1.25 1.25 1.25 1,450 1,600 1.25 1.25 1.25 1,600 1,800 2001 SIENNA (RM787U) Author : Date :...
  • Page 155 Any of voltage supplied by solenoid is 6 V or more. WIRING DIAGRAM Skid Control ECU F8 Fusible Engine Room R/B No. 2 Engine Room J/B No. 2 Link Block 60A ABS Engine Room J/B No. 2 FL MAIN GND1 GND2 Battery F13445 2001 SIENNA (RM787U) Author : Date :...
  • Page 156 Check and repair harness or connector. If the same code is still output after the DTC is deleted, check the contact condition of each con- nection. If the connection is normal, the ECU may be defective. 2001 SIENNA (RM787U) Author : Date :...
  • Page 157 Relay contact ON condition: BM terminal voltage is 4.0 V or above. WIRING DIAGRAM Skid Control ECU F8 Fusible Engine Room R/B No. 2 Engine Room J/B No. 2 Link Block 60A ABS Engine Room J/B No. 2 FL MAIN GND1 GND2 Battery F13445 2001 SIENNA (RM787U) Author : Date :...
  • Page 158 Check and repair harness or connector. If the same code is still output after the DTC is deleted, check the contact condition of each con- nection. If the connection is normal, the ECU may be defective. 2001 SIENNA (RM787U) Author : Date :...
  • Page 159 DTC No. 24 is for left rear solenoid valve. WIRING DIAGRAM Skid Control ECU F8 Fusible Engine Room R/B No. 2 Engine Room J/B No. 2 Link Block 60A ABS Engine Room J/B No. 2 FL MAIN GND1 GND2 Battery F13445 2001 SIENNA (RM787U) Author : Date :...
  • Page 160 Clear the DTC (See page DI-220 Turn the ignition switch OFF. CHECK: Turn the ignition switch ON, and check that the same DTC is stored in the memory. No problem. Replace ABS actuator assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 161 DTC No. 31 is for the right front speed sensor. DTC No. 32 is for the left front speed sensor. DTC No. 33 is for the right rear speed sensor. DTC No. 34 is for the left rear speed sensor. 2001 SIENNA (RM787U) Author : Date :...
  • Page 162 (Shielded) (Shielded) Skid Control ECU ABS Speed Sensor Front RH (Shielded) ABS Speed Sensor Front LH (Shielded) (Shielded) (Shielded) ABS Speed Sensor Rear RH ABS Speed Sensor Rear LH BR-W (Shielded) BR-W F03911 2001 SIENNA (RM787U) Author : Date :...
  • Page 163 Measure resistance between each of terminals 1 and 2 of speed sensor connector and body ground. Resistance: 1 MΩ or higher Replace front speed sensor or rear axle hub. NOTICE: Check the speed sensor signal last (See page DI-220 2001 SIENNA (RM787U) Author : Date :...
  • Page 164 The installation bolt is tightened properly and there is no clearance between the sensor and knucle. Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf) BR3795 Replace front speed sensor. NOTICE: Check the speed sensor signal last (See page DI-220 2001 SIENNA (RM787U) Author : Date :...
  • Page 165 When noise is identified in the waveform on the oscillo- scope, error signals are generated due to the speed sen- sor rotor’s scratches, looseness or foreign matter depos- ited on it. Check and replace ABS actuator assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 166 Replace sensor rotor or speed sensor. NOTICE: Check the speed sensor signal last (See page DI-220 Check and replace ABS actuator assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 167 S Charging system relay open, pump motor relay open, solenoid fault de- S Power source circuit tecting condition are established. 3. +BS terminal voltage is 19 V or above for 1 sec. or long- 2001 SIENNA (RM787U) Author : Date :...
  • Page 168 Engine Room R/B No. 2 AM1 IG1 60A ABS Driver Side J/B No. 1 15A ECU-IG Engine Room J/B No. 2 Skid Control MAIN Engine Room J/B No. 2 GND1 GND2 Battery F13446 2001 SIENNA (RM787U) Author : Date :...
  • Page 169 Check for short in circuit all the harness and components connected to ECU-IG fuse (See at- tached wiring diagram). Check battery positive voltage. Voltage: 10 - 14 V Check and repair the charging system (See page CH-2 2001 SIENNA (RM787U) Author : Date :...
  • Page 170 Resistance: 1 Ω or less F06868 Repair or replace harness or connector. Check for open circuit in harness and connector between ABS actuator and ECU-IG fuse (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 171 Driver Side J/B No. 1 Stop Light Switch Stop Light RH J20 J/C Skid Control J/B No.3 MAIN Stop Light LH High Mounted Stop Light J22 J/C Stop Light RH Stop Light LH Battery F13447 2001 SIENNA (RM787U) Author : Date :...
  • Page 172 Check for open circuit in harness and connector between ABS actuator and stop light switch (See page IN-31 Repair or replace harness or connector. Proceed to next circuit inspection shown on problem symptoms table (See page DI-226 2001 SIENNA (RM787U) Author : Date :...
  • Page 173 WIRING DIAGRAM Skid Control ECU F8 Fusible Engine Room R/B No. 2 Engine Room J/B No. 2 Link Block 60A ABS Engine Room J/B No. 2 FL MAIN GND1 GND2 Battery F13445 2001 SIENNA (RM787U) Author : Date :...
  • Page 174 Clear the DTC (See page DI-220 Turn the ignition switch OFF. CHECK: Turn the ignition switch ON, and check if the same DTC is stored in the memory. No problem. Check and replace ABS actuator assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 175 Fusible Link Block Driver Side J/B No. 1 Ignition Switch J17 J/C 10A GAUGE Driver Side J/B No. 1 Skid Control ECU FL MAIN ABS Warning Light Battery Combination Meter Junction Connector F04206 2001 SIENNA (RM787U) Author : Date :...
  • Page 176 Check and replace ABS actuator assembly. Check for short circuit in harness and connector between combination meter and ABS actuator (See page IN-31 Repair or replace harness or connector. Replace or repair bulb or combination meter. 2001 SIENNA (RM787U) Author : Date :...
  • Page 177 INSPECTION PROCEDURE Is DTC output? Check DTC on page DI-220 Repair circuit indicated by the code output. Check that the ECU connectors are securely connected to the ECU. Connect the connector to the ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 178 (See page IN-31 Check battery positive voltage. Voltage: 10 - 14 V Check and repair the charging system (See page CH-2 Check the Tc terminal circuit. Repair or replace the Tc terminal circuit. 2001 SIENNA (RM787U) Author : Date :...
  • Page 179 Check and replace ABS actuator assembly. BE6653 F04198 F04205 Check for open circuit in harness and connector between combination meter and ABS actuator (See page IN-31 Repair or replace combination meter assembly. Repair or replace harness or connector. 2001 SIENNA (RM787U) Author : Date :...
  • Page 180 DI-256 DIAGNOSTICS ANTI-LOCK BRAKE SYSTEM DI04B-16 Check for Fluid Leakage Check for fluid leakage from actuator or hydraulic lines. F13950 2001 SIENNA (RM787U) Author : Date :...
  • Page 181 DLC1 or Tc and CG of DLC3 causes the ECU to display the DTC by flash- ing the ABS warning light. WIRING DIAGRAM Skid Control ECU DLC3 BR-W BR-W DLC1 BR-W F13448 2001 SIENNA (RM787U) Author : Date :...
  • Page 182 Check for open and short circuit in harness and connector between ABS actua- tor and DLC1 or DLC3, DLC1 or DLC3 and body ground (See page IN-31 Repair or replace harness or connector. Check and replace ABS actuator assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 183 Voltage: 10 - 14 V AB0119 DLC1 DLC1 DLC1 DLC1 DLC1 DLC1 S08096 F00446 If ABS warning light does not blink even after Ts and E are connected, the ECU may be defec- tive. 2001 SIENNA (RM787U) Author : Date :...
  • Page 184 Check for open and short circuit in harness and connector between ABS actua- tor and DLC1, DLC1 and body ground (See page IN-31 Repair or replace harness or connector. Check and replace ABS actuator assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 185 ABS does not operate. Symptoms ABS does not operate intermittently. ABS Warning Light Remains ON Does not Light Up Abnormal Malfunction Code (Code 1st Time Normal Code DTC Check 2nd Time Malfunction Code (Code Normal Code 2001 SIENNA (RM787U) Author : Date :...
  • Page 186 * : As the DTC cannot be erased by replacing parts alone, do either of the following operations. Clear the DTC (See page DI-220 At the vehicle speed of 20 km/h (12 mph), drive the vehicle for 30 sec. or more. 2001 SIENNA (RM787U) Author : Date :...
  • Page 187 Identification of Problem Repair Confirmation Test Fail safe function: In the event of a malfunction in the ABS system, the ABS ECU turns on the ABS warning light and prohibits the ABS control. 2001 SIENNA (RM787U) Author : Date :...
  • Page 188 DI1G4-08 PARTS LOCATION ABS Actuator with Skid Control ECU ABS Warning Light DLC1 Front Speed Sensor DLC3 Sensor Rotor Stop Light Switch Rear Speed Sensor with Rear Axle Hub Front Speed Sensor F13951 2001 SIENNA (RM787U) Author : Date :...
  • Page 189 If 2 or more malfunctions are indicated at the same time the low- est numbered DTC will be displayed 1st. Code 11 and 21 0.5 sec. 0.5 sec. 1.5 sec. 4 sec. 2.5 sec. Code 11 Code 21 R01346 2001 SIENNA (RM787U) Author : Date :...
  • Page 190 If every sensor is normal, a normal code is output (A cycle of 0.25 sec. ON and 0.25 sec. OFF is repeated). If 2 or more malfunctions are indicated at the same time, the lowest numbered code will be displayed 1st. 2001 SIENNA (RM787U) Author : Date :...
  • Page 191 Left front speed sensor rotor Abnormal change in output voltage of right rear speed sen- Right rear axle hub Abnormal change in output voltage of left rear speed sensor Left rear axle hub 2001 SIENNA (RM787U) Author : Date :...
  • Page 192 DTC check cannot be done 1. ABS warning light circuit DI-250 2. Tc terminal circuit DI-252 1. Ts terminal circuit DI-254 Speed sensor signal check cannot be done 2. Skid control ECU DI-247 2001 SIENNA (RM787U) Author : Date :...
  • Page 193 IG switch ON RR + (18) - RR - (17) AC generation Slowly turn right rear wheel IG switch ON RL + (16) - RL - (10) AC generation Slowly turn left rear wheel 2001 SIENNA (RM787U) Author : Date :...
  • Page 194 Skid Control ECU Engine Room J/B No. 2 100A Fusible Driver Link Side Block J/B No. 1 140A GAUGE Driver Side Combination J/B No. 1 Warning Meter Light FL Main Ignition Switch Battery F13458 2001 SIENNA (RM787U) Author : Date :...
  • Page 195 Check and replace skid control ECU. Check for short circuit in harness and connector between combination meter and skid control ECU (See page IN-31 Repair or replace harness or connector. Replace or repair bulb or combination meter. 2001 SIENNA (RM787U) Author : Date :...
  • Page 196 1. There is a malfunction in the ECU internal circuit. S VSC warning light circuit 2. There is a malfunction in VSC warning light circuit. HINT: TOYOTA hand-held tester may not be able to be used when ECU is defective. WIRING DIAGRAM Skid Control ECU Engine Room J/B No.
  • Page 197 Check the battery positive voltage. Voltage: 10 - 14 V Check and repair the charging system (See page CH-2 Check the Tc terminal circuit (See page DI-351 Repair or replace the Tc terminal circuit. 2001 SIENNA (RM787U) Author : Date :...
  • Page 198 Select the ACTIVE TEST mode on the TOYOTA hand-held tester. CHECK: Check that ”ON” and ”OFF” of the VSC warning light can be shown on the combination meter by the TOYOTA hand-held tester. In case of not using the TOYOTA hand-held tester: PREPARATION: Turn the ignition switch OFF.
  • Page 199 3. There is a malfunction in ABS warning light circuit. S ABS warning light circuit 4. IG1 terminal voltage is 7 V or below. HINT: TOYOTA hand-held tester may not be able to be used when the ECU is defective. WIRING DIAGRAM Skid Control ECU Engine Room J/B No.
  • Page 200 ECU harness side connector. Voltage: 10 - 14 V F07895 Check for open and short circuit in harness and connector between ECU-IG fuse and skid con- trol ECU (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 201 Select the ACTIVE TEST mode on the TOYOTA hand-held tester. CHECK: Check that ”ON” and ”OFF” of the ABS warning light can be shown on the combination meter by the TOYOTA hand-held tester. In case of not using the TOYOTA hand-held tester: PREPARATION: Disconnect skid control ECU connector.
  • Page 202 Repair or replace bulb or combination meter. Check for open circuit in harness and connector between combination meter and skid control ECU (See page IN-31 Repeir or replace harness or connector. Check and replace skid control ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 203 Parking Brake Switch BRAKE Driver Side J/B No. 1 Ignition Switch 10A GAUGE Engine Room J/B No. 2 Driver Side J/B No. 1 Fusible Link Block FL Main 40A AM1 100A 140A Battery F13459 2001 SIENNA (RM787U) Author : Date :...
  • Page 204 Repair or replace brake fluid level warning switch circuit. Is DTC output ? Repair circuit indicated by the output code. Check BRAKE warning light. See combination meter troubleshooting on page BE-2 Repair or replace bulb or combination meter. 2001 SIENNA (RM787U) Author : Date :...
  • Page 205 Using service wire, connect terminal EBDW (32) and GND (83) of skid control ECU. Turn the ignition switch ON. CHECK: Check the BRAKE warning light goes off. F14392 Replace active lamp relay. Check and replace skid control ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 206 DTC No. C0205 / 32 and C1331 / 36 are for the left front speed sensor. DTC No. C0210 / 33 and C1332 / 38 are for the right rear speed sensor. DTC No. C0215 / 34 and C1333 / 39 are for the left rear speed sensor. 2001 SIENNA (RM787U) Author : Date :...
  • Page 207 (Shielded) (Shielded) Skid Control ECU ABS Speed Sensor Front RH (Shielded) ABS Speed Sensor Front LH (Shielded) (Shielded) (Shielded) ABS Speed Sensor Rear RH ABS Speed Sensor Rear LH BR-W (Shielded) BR-W F13449 2001 SIENNA (RM787U) Author : Date :...
  • Page 208 ABS WITH EBD & BA & TRAC & VSC SYSTEM INSPECTION PROCEDURE HINT: Start the inspection from step 1 in case of using the TOYOTA hand-held tester and start from step 2 in case of not using the TOYOTA hand-held tester. Check output value of speed sensor.
  • Page 209 Measure the resistance between terminals 1 and 2 of speed sensor connector and body ground. Resistance: 1 MΩ or higher Replace front speed sensor or rear axle hub. NOTICE: Check the speed sensor signal last (See page DI-259 2001 SIENNA (RM787U) Author : Date :...
  • Page 210 The installation bolt is tightened properly and there is no clearance between the sensor and knucle. Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf) BR3795 Replace front speed sensor. NOTICE: Check the speed sensor signal last (See page DI-259 2001 SIENNA (RM787U) Author : Date :...
  • Page 211 When noise is identified in the waveform on the oscillo- scope, error signals are generated due to the speed sen- sor rotor’s scratches, looseness or foreign matter depos- ited on it. Check and replace skid control ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 212 Replace sensor rotor or speed sensor. NOTICE: Check the speed sensor signal last (See page DI-259 Check and replace skid control ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 213 S ABS & VSC actuator C1227 / 27 Open or short circuit for SRC1 circuit. S SRC1 circuit S ABS & VSC actuator C1228 / 28 Open or short circuit for SRC2 circuit. S SRC2 circuit 2001 SIENNA (RM787U) Author : Date :...
  • Page 214 ABS & VSC Actuator SFLH SFLH No. 3 SFLR SFLR SFRH SFRH SFRR SFRR SRLH SRLH SRLR SRLR Block GR-R SRRH SRRH SRRR SRRR Main LG-B SRC1 SRC1 SRC2 SRC2 SMC1 SMC1 Battery SMC2 SMC2 F13450 2001 SIENNA (RM787U) Author : Date :...
  • Page 215 Repair or replace harness or connector. If the same code is still output after the DTC is deleted, check the contact condition of each con- nection. If the connections are normal, the ECU may be defective. 2001 SIENNA (RM787U) Author : Date :...
  • Page 216 Skid Control ECU GR-L GR-L V14 MR Engine RoomR/B No. 7 ABS MTR Relay GR-R GR-R ABS & VSC Actuator Engine Room R/B No. 7 ABS No. 4 FL Block 140A FL Main Battery F13451 2001 SIENNA (RM787U) Author : Date :...
  • Page 217 ABS WITH EBD & BA & TRAC & VSC SYSTEM INSPECTION PROCEDURE HINT: Start the inspection from step 1 in case of using the TOYOTA hand-held tester and start from step 2 in case of not using the TOYOTA hand-held tester. Check ABS MTR relay operation.
  • Page 218 (Reference value 62 Ω) Terminals 1 and 2 Open Open CHECK: Apply battery positive voltage between terminals 3 and 4. Check continuity between terminals. Continuity Terminals 1 and 2 Continuity Continuity Replace ABS MTR relay. F00044 2001 SIENNA (RM787U) Author : Date :...
  • Page 219 Repair or replace harness or connector. If the same code is still output after the DTC is deleted, check the contact condition of each con- nection. If the connections are normal, the ECU may be defective. 2001 SIENNA (RM787U) Author : Date :...
  • Page 220 1. 3 or more solenoids are show faulty in response and S ABS SOL relay circuit C0278 / 11 simultaneously solenoid supply voltage is detected S Battery faulty. 2. SOL relay will not be switched OFF. 2001 SIENNA (RM787U) Author : Date :...
  • Page 221 ABS & VSC Actuator SFLH SFLH No. 3 SFLR SFLR SFRH SFRH SFRR SFRR SRLH SRLH SRLR SRLR Block GR-R SRRH SRRH SRRR SRRR Main LG-B SRC1 SRC1 SRC2 SRC2 SMC1 SMC1 Battery SMC2 SMC2 F13450 2001 SIENNA (RM787U) Author : Date :...
  • Page 222 Measure the voltage between terminals 1 and 2 of engine room R/B No. 8 (for ABS SOL relay). Voltage: 10 - 14 V Engine Room R/B No. 8 F12354 Check and repair harness or connector. 2001 SIENNA (RM787U) Author : Date :...
  • Page 223 Apply battery positive voltage between terminals 4 and 6. Check continuity between following terminals of ABS SOL relay. Open Terminals 2 and 3 Open Terminals 1 and 3 Continuity F00042 Replace ABS SOL relay. 2001 SIENNA (RM787U) Author : Date :...
  • Page 224 Repair or replace harness or connector. If the same code is still output after the DTC is deleted, check the contact condition of each con- nection. If the connections are normal, the ECU may be defective. 2001 SIENNA (RM787U) Author : Date :...
  • Page 225 3. Offset value of sensor signal is higher than the standard value. 4. sensor signal change rapidly higher than the value at the normal condition. WIRING DIAGRAM Skid Control ECU Deceleration Sensor (Shielded) (Shielded) YIGA YGNA GNDA F13452 2001 SIENNA (RM787U) Author : Date :...
  • Page 226 ABS WITH EBD & BA & TRAC & VSC SYSTEM INSPECTION PROCEDURE HINT: Start the inspection from step 1 in case of using the TOYOTA hand-held tester and start from step 3 in case of not using the TOYOTA hand-held tester. Check output value of the deceleration sensor.
  • Page 227 ABS WITH EBD & BA & TRAC & VSC SYSTEM Check for open or short circuit in harness and connector between deceleration sensor and skid control ECU (See page IN-31 Repair or replace harness and connector. Check and replace skid control ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 228 3. Sensor signal change rapidly under normal driving. 4. Sensor is more or worse sensitivity than reference yaw rate during cornering. WIRING DIAGRAM Yaw Rate Sensor Skid Control ECU (Shielded) (Shielded) GYAW GYW2 YAW2 F13452 2001 SIENNA (RM787U) Author : Date :...
  • Page 229 ABS WITH EBD & BA & TRAC & VSC SYSTEM INSPECTION PROCEDURE HINT: Start the inspection from step 1 in case of using the TOYOTA hand-held tester and start from step 4 in case of not using the TOYOTA hand-held tester. Check output value of the yaw rate sensor.
  • Page 230 Check for open and short circuit in harness and connector between yaw rate sensor and skid control ECU (See page IN-31 Repair or replace harness or connector. Check and replace skid control ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 231 S Brake fluid level warning switch circuit warning switch likes on. WIRING DIAGRAM Translate Brake Fluid Level Skid Control ECU Warning Switch GR-G LVL2 Brake Driver Side J/B Warning Light GAUGE Combination Meter F13453 2001 SIENNA (RM787U) Author : Date :...
  • Page 232 Replace brake fluid level warning switch. Check for open circuit in all the harness and components connected to brake warning light (See page IN-31 Repair or replace harness or connector. Check and replace translate ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 233 6. Steering angle sensor is not centered. 7. Steering angle sensor signal is out of range. WIRING DIAGRAM Translate ECU Skid Control ECU (Shielded) VSC+ T10 VSC- Steering angle Sensor GR-R GR-R (Shielded) F13454 2001 SIENNA (RM787U) Author : Date :...
  • Page 234 ABS WITH EBD & BA & TRAC & VSC SYSTEM INSPECTION PROCEDURE HINT: Start the inspection from step 1 in case of using the TOYOTA hand-held tester and start from step 3 in case of not using the TOYOTA hand-held tester. Check output value of the steering angle sensor.
  • Page 235 ECU and skid control ECU (See page IN-31 Repair or replace harness or connector. Calibrate the steering angle sensor (See page DI-259 Replace steering angle sensor. Is DTC still output? Check DTC on page DI-259 No problem. 2001 SIENNA (RM787U) Author : Date :...
  • Page 236 DIAGNOSTICS ABS WITH EBD & BA & TRAC & VSC SYSTEM Replace the ECU and check whether or not the trouble occurs again. Replace steering angle sensor. Check and replace skid control ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 237 Check tire size. Replace tires so that all 4 tires are the same in size. Check sensor rotor (See page DI-275 Replace speed sensor rotor. Check speed sensor (See page DI-275 Replace speed sensor. 2001 SIENNA (RM787U) Author : Date :...
  • Page 238 Check for open and short circuit in harness and connector between front speed sensors, rear speed sensors and skid control ECU (See page IN-31 Repair or replace harness and connector. Check and replace skid control ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 239 J/B No. 3 Engine Room J/B No. 2 Driver GND2 Side J/B No. 1 Block Engine ECU-IG Room J/B No. 2 FL Main Driver Side J/B No. 1 GND1 Battery Ignition Switch F13455 2001 SIENNA (RM787U) Author : Date :...
  • Page 240 Check for short circuit in all the harness and components connected to ECU-IG fuse (See at- tached wiring diagram). Check battery positive voltage. Voltage: 10 - 14 V Check and repair the charging system (See page CH-2 2001 SIENNA (RM787U) Author : Date :...
  • Page 241 ECU harness side connector and body ground. Resistance: 1 Ω or less F07896 Repair or replace harness or connector. Check for open circuit in harness and connector between skid control ECU and ECU-IG fuse (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 242 2. The sensor supply voltage is out of range (above 5.6 V, S Stop light switch circuit below 4.4 V). 3. The sensor signal offset value is out of range. WIRING DIAGRAM M4 Master Cylinder Skid Control ECU Pressure Sensor BR-Y F13456 2001 SIENNA (RM787U) Author : Date :...
  • Page 243 INSPECTION PROCEDURE HINT: Start the inspection from step 1 in case of using the TOYOTA hand-held tester and start from step 2 in case of not using the TOYOTA hand-held tester. Check output value of the master cylinder pressure sensor.
  • Page 244 (Measure cylinder pressure valve y 1.5 Mpa) 7.5 - 14 V released below 2.0 V Check the stop light switch circuit (See page BE-35 ) and stop light switch. Check and replace skid control ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 245 Driver Side J/B No. 1 Stop Light Switch Stop Light RH J20 J/C Skid Control J/B No. 3 MAIN Stop Light LH High Mounted Stop Light J22 J/C Stop Light RH Stop Light LH Battery 2001 SIENNA (RM787U) F13447 Author : Date :...
  • Page 246 Check for open circuit in harness and connector between terminal STP of skid control ECU and stop light switch (See page IN-31 Repair or replace harness or connector. Proceed to next circuit inspection shown in problem symptoms table (See page DI-273 2001 SIENNA (RM787U) Author : Date :...
  • Page 247 Check the DTC for the ABS and VSC (See page DI-259 Repair ABS and VSC control system according to the code output. Check if ECU is connected to malfunction in- dicator light. *1: Output NG code *2: Malfunction indicator light remains ON 2001 SIENNA (RM787U) Author : Date :...
  • Page 248 V14 MR Engine RoomR/B No. 7 ABS MTR Relay GR-R GR-R ABS & VSC Actuator Engine Room R/B No. 7 R/B No. 7 ABS No. 4 FL Block 140A FL Main Battery F13451 2001 SIENNA (RM787U) Author : Date :...
  • Page 249 Check for open circuit in harness and connector between ABS MTR relay, ABS & VSC actuator and ECU (See page IN-31 Check and replace skid control ECU. Repair or replace harness or connector. 2001 SIENNA (RM787U) Author : Date :...
  • Page 250 ECU can not be received continues for 5 sec. or more. S Steering angle sensor S Skid control ECU WIRING DIAGRAM Skid Control ECU Translate ECU V14 SS1 VSC+ VSC- T10 (Shielded) F13993 2001 SIENNA (RM787U) Author : Date :...
  • Page 251 Check for open and short circuit in harness and connector between each of ter- minals VSC+ and VSC- of translate ECU and skid control ECU (See page IN-31 Repair or replace harness or connector. Check and replace skid control ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 252 2. While cancel of cruise control is instructed from skid control ECU, open or short condition of the engine revo- lution signal continues for 0.24 sec. or more. WIRING DIAGRAM Translate ECU F09807 2001 SIENNA (RM787U) Author : Date :...
  • Page 253 Below 1 V F03007 Check and replace ECM. Check and replace transrate ECU. If the same code is still output after the DTC is deleted, check the contact condition of each con- nection. 2001 SIENNA (RM787U) Author : Date :...
  • Page 254 3. The condition that data can not be transmitted between the translate ECU and ECM occurs at least once within 5 sec. continues 10 consecutive times. WIRING DIAGRAM Translate ECU TRC- TRC- TRC+ TRC+ ENG- ENG- ENG+ ENG+ F09815 2001 SIENNA (RM787U) Author : Date :...
  • Page 255 Check for open and short circuit in harness and connector between each of ter- minals ENG+, ENG-, TRC+ and TRC- of translate ECU and ECM (See page IN-31 Repair or replace harness or connector. Check and replace ECM. 2001 SIENNA (RM787U) Author : Date :...
  • Page 256 DI-355 DIAGNOSTICS ABS WITH EBD & BA & TRAC & VSC SYSTEM DI6OQ-02 Check for Fluid Leakage Check for fluid leakage from actuator or hydraulic lines. F13417 2001 SIENNA (RM787U) Author : Date :...
  • Page 257 Check the BRAKE warning light circuit (See page DI-339 Repair or replace the BRAKE warning light cir- cuit. Check the Tc terminal circuit (See page DI-351 Repair or replace the Tc terminal circuit. Check and replace Translate ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 258 Repair ABS and VSC control system according to the code output. Check and replace translate ECU. *1: Output NG code except for DTC of VSC system 42 *2: Output NG code DTC of VSC system 42 only 2001 SIENNA (RM787U) Author : Date :...
  • Page 259 Skid Control ECU Engine Room J/B No. 2 100A Driver Fusible Side Link J/B No. 1 140A Block Driver Side SLIP Combination J/B No. 1 Indicator Meter Light FL Main Ignition Switch Battery F13458 2001 SIENNA (RM787U) Author : Date :...
  • Page 260 ABS WITH EBD & BA & TRAC & VSC SYSTEM INSPECTION PROCEDURE HINT: Start the inspection from step 1 in case of using the TOYOTA hand-held tester and start from step 2 in case of not using the TOYOTA hand-held tester. Check operation of the SLIP indicator light.
  • Page 261 Check for open and short circuit in harness and connector between skid control ECU and SLIP indicator light IG switch and SLIP indicator light (See page IN-31 Repair or replace harness or connector. Check and replace skid controlECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 262 DLC1 or Tc and CG of DLC3 causes the ECU to display DTC by blinking the ABS warning light, VSC warning light and BRAKE warning light. WIRING DIAGRAM Translate ECU Skid Control ECU DLC3 BR-W BR-W DLC1 BR-W F13948 2001 SIENNA (RM787U) Author : Date :...
  • Page 263 Check for open and short circuit in harness and connector between ECU and DLC1 or DLC3, DLC1 or DLC3 and body ground (See pageIN-31 Repair or replace harness or connector. Check and replace skid control ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 264 The sensor check circuit detects abnormality in the speed sensor signal which cannot be detected with the DTC check. Connecting terminals Ts and E of the DLC1 or Ts and CG of DLC3 starts the check. WIRING DIAGRAM Translate ECU Skid Control ECU DLC3 BR-W BR-W DLC1 BR-W F13948 2001 SIENNA (RM787U) Author : Date :...
  • Page 265 Check for open and short circuit in harness and connector between skid control ECU and DLC1 or DLC3, DLC1or DLC3 and body ground (See page IN-31 Repair or replace harness or connector. Check and replace skid control ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 266 Battery F13947 INSPECTION PROCEDURE HINT: Start the inspection from step 1 in case of using the TOYOTA hand-held tester and start from step 2 in case of not using the TOYOTA hand-held tester. Check operation of the VSC buzzer. PREPARATION: Connect the TOYOTA hand-held tester to the DLC3.
  • Page 267 Check VSC buzzer. PREPARATION: Disconnect the VSC buzzer connector. CHECK: Apply battery positive voltage to the terminals 1 and 2 of VSC buzzer connector, and check that the VSC buzzer sounds. F02192 Replace VSC buzzer. 2001 SIENNA (RM787U) Author : Date :...
  • Page 268 ABS WITH EBD & BA & TRAC & VSC SYSTEM Check for open and short circuit in harness and connector between skid control ECU and VSC buzzer (See page IN-31 Repair or replace harness or connector. Check and replace skid control ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 269 Engine Room R/B Combination TRAC No. 5 Meter 100A Fusible Link Block 140A Driver Driver Side Side J/B No. 1 J/B No. 1 FL Main GAUGE TRAC OFF Switch Battery Ignition Switch F13946 2001 SIENNA (RM787U) Author : Date :...
  • Page 270 ABS WITH EBD & BA & TRAC & VSC SYSTEM INSPECTION PROCEDURE HINT: Start the inspection from step 1 in case of using the TOYOTA hand-held tester and start from step 2 in case of not using the TOYOTA hand-held tester. Check operation of the TRAC OFF indicator light.
  • Page 271 Check for open and short circuit in harness and connector between terminal WT of skid control ECU and TRAC OFF indicator light, IG switch and TRAC OFF indi- cator light (See page IN-31 Repair or replace harness or connector. Check and replace skid controlECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 272 Engine Room J/B No. 2 100A Driver Fusible Side Link J/B No. 1 140A Block GAUGE Driver Combination Side Warning Meter J/B No. 1 Light FL Main Ignition Switch GR-R Battery VSCW F13458 2001 SIENNA (RM787U) Author : Date :...
  • Page 273 ABS WITH EBD & BA & TRAC & VSC SYSTEM INSPECTION PROCEDURE HINT: Start the inspection from step 1 in case of using the TOYOTA hand-held tester and start from step 2 in case of not using the TOYOTA hand-held tester. Check operation of the VSC warning light.
  • Page 274 Check for open and short circuit in harness and connector between skid control ECU and VSC warning light, IG switch and VSC warning light (See page IN-31 Repair or replace harness or connector. Check and replace skid control ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 275 Remains ON Does not Light Up Light Abnormal Malfunction Normal Check Item Does not Light Up Indicator Light Malfunction Code (Code 1st Time Normal Code DTC Check 2nd Time Malfunction Code (Code Normal Code 2001 SIENNA (RM787U) Author : Date :...
  • Page 276 Open circuit in right front speed sensor circuit S Right front speed sensor circuit (DI-275 S Left front speed sensor C1331 / 36* Open circuit in left front speed sensor circuit S Left front speed sensor circuit (DI-275 2001 SIENNA (RM787U) Author : Date :...
  • Page 277 S Charging system Always ON Malfunction in skid control ECU S VSC warning light circuit (DI-331 Open circuit in VSC warning light circuit *: Troubleshoot according to the DTC chart of the translate ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 278 The BRAKE warning light does not turn on due to an error in VSC. If it is on, check that the parking brake pedal is released, the brake fluid level is normal and no malfunction is identified in the fluid level warning switch system. 2001 SIENNA (RM787U) Author : Date :...
  • Page 279 Repair Confirmation Test Step 2, 5, 8, 9, 11: Diagnostic steps permitting the use of the TOYOTA hand-held tester or TOYOTA break-out-box. Fail safe function: When a failure occurs in the ABS & BA & TRAC & VSC system, the respective warning light (ABS, VSC) is lit and the operation of ABS &...
  • Page 280 R/B No. 7 Front Speed Sensor Master Cylinder DLC3 ABS MTR Relay Pressure Sensor VSC Buzzer Steering Angle Sensor Skid Control ECU Translate ECU TRAC OFF Switch Yaw Rate Sensor (Including Deceleration Sensor) F13418 2001 SIENNA (RM787U) Author : Date :...
  • Page 281 BRAKE warning light circuit DI-339 SLIP indicator light circuit DI-342 F12350 In case of not using TOYOTA hand-held tester: Check the DTC of skid control ECU. Using SST, connect terminals Tc and E of DLC1 or DLC1 Tc and CG of DLC3.
  • Page 282 4 sec. 2.5 sec. Code 11 Code 21 R01346 In case of not using TOYOTA hand-held tester: Check the DTC of translate ECU. Release the parking brake pedal. DLC1 Check the brake fluid level. Using SST, connect terminals Tc and E of DLC1 or Tc and CG of DLC3.
  • Page 283 1.5 sec. In case of using TOYOTA hand-held tester: TOYOTA hand-held tester Check the DTC. Hook up the TOYOTA hand- held tester to the DLC3. Turn the ignition switch ON. Read the DTC by following the prompts on the tes- ter screen.
  • Page 284 DIAGNOSTICS ABS WITH EBD & BA & TRAC & VSC SYSTEM SPEED SENSOR SIGNAL CHECK (TEST MODE) In case of not using TOYOTA hand-held tester: Check the sensor signal. Turn the ignition switch OFF. Using SST, connect terminals Ts and E of DLC1.
  • Page 285 In case of using TOYOTA hand-held tester: TOYOTA hand-held tester Check the sensor signal. Hook up the TOYOTA hand- held tester to the DLC3. Do step (3) - (6) on the previous page. Read the DTC by following the prompts on the tes- ter screen.
  • Page 286 If the sensor is tilted too much, it may show the wrong val- Front Lean to Right If dropped, the sensor should be replaced with a new one. The sensor removed from the vehicle should not be placed upside down. Lean to Left F12351 2001 SIENNA (RM787U) Author : Date :...
  • Page 287 ABS does not operate 6. IG power source circuit DI-308 7. Speed sensor circuit DI-275 8. Check the ABS & VSC actuator with a TOYOTA hand- BR-43 held tester. If abnormal, check the hydraulic circuit for leakage (See page DI-355...
  • Page 288 TRAC OFF indicator light abnormal replace the skid control ECU. 1. TRAC OFF indicator light circuit DI-345 2. TRAC OFF switch circuit DI-345 2001 SIENNA (RM787U) Author : Date :...
  • Page 289 IG switch ON, SLIP indicator light ON Below 2.0 IND (V14 - 31) - GND (V14 - IND (V14 31) GND (V14 83, 29) IG switch ON, SLIP indicator light OFF 10 - 14 2001 SIENNA (RM787U) Author : Date :...
  • Page 290 FR+ (V14 - 72) - FR- (V14 - IG switch ON, slowly turn right front wheel AC generation GL1 (V14 - 73) - GND (V14 - IG switch ON 0.5 - 4.5 83, 29) 2001 SIENNA (RM787U) Author : Date :...
  • Page 291 SFRH (V14 - 81) - GND (V14 IG switch ON, ABS warning light OFF 10 - 14 - 83, 29) MT (V14 - 82) - GND (V14 - IG switch ON, ABS warning light OFF Below 1.5 83, 29) 2001 SIENNA (RM787U) Author : Date :...
  • Page 292 GR G GR-G IG switch ON, fluid level switch OFF 8 - 14 CCS (T10 - 26) - GND (T10 - IG switch ON, shift lever is in D range 5 - 14 2001 SIENNA (RM787U) Author : Date :...
  • Page 293 Air Vent Mode Control Driver Side J/B No. 1 J/B No. 3 A/C cotrol assembly Servomotor HEATER A23 FACE Engine Room J/B No. 2 FOOT F8 FL Block BR-B FDEF Ignition Switch FL MAIN Battery I21122 2001 SIENNA (RM787U) Author : Date :...
  • Page 294 Check the lever operation when the negative (-) lead is connected to the terminals shown below. FOOT FOOT/DEF The lever moves smoothly to the position for each I21008 mode. Ground Terminals Mode DEF. FOOT/DEF FOOT FACE Replace air outlet control servomotor. 2001 SIENNA (RM787U) Author : Date :...
  • Page 295 Check harness and connector between A/C control assembly and air outlet con- trol servomotor, air outlet control servomotor and battery, air outlet control ser- vomotor and body ground (See page IN-31 Repair or replace harness or connector. Repair or replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 296 DI8AF-01 Blower Motor Circuit (Rear Heater) CIRCUIT DESCRIPTION This is the power source for blower motor. WIRING DIAGRAM A/C control assembly Blower Resistor Transistor Blower Motor BLWH BLWR From Rear A/C Relay I21131 2001 SIENNA (RM787U) Author : Date :...
  • Page 297 Remove blower motor. CHECK: Connect the positive (+) lead from the battery to terminal 2 of blower motor connector and the negative (-) lead to terminal 1. Blower motor operates smoothly. Replace blower motor. N16333 2001 SIENNA (RM787U) Author : Date :...
  • Page 298 I20996 Blower speed Voltage 7.2 V 4.2 V 0.5 V Proceed to next circuit inspection shown on problem symptoms table See page DI-697 2001 SIENNA (RM787U) Author : Date :...
  • Page 299 Check harness and connector between power transistor and A/C control assem- bly, power transistor and body ground (See page IN-31 Repair or replace harness or connector. Check and replace A/C control assembly (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 300 Blower Motor Circuit (Rear Cooling) CIRCUIT DESCRIPTION This is the power source for blower motor. WIRING DIAGRAM A/C control assembly Blower Resistor Transistor Blower Motor BLWC BLWC From Rear Rr CLR Relay I21131 2001 SIENNA (RM787U) Author : Date :...
  • Page 301 Remove blower motor. CHECK: Connect the positive (+) lead from the battery to terminal 2 of blower motor connector and the negative (-) lead to terminal 1. Blower motor operates smoothly. Replace blower motor. N16333 2001 SIENNA (RM787U) Author : Date :...
  • Page 302 I20982 Blower speed Voltage 7.2 V 4.2 V 0.5 V Proceed to next circuit inspection shown on problem symptoms table See page DI-697 2001 SIENNA (RM787U) Author : Date :...
  • Page 303 Check harness and connector between power transistor and A/C control assem- bly, power transistor and body ground (See page IN-31 Repair or replace harness or connector. Check and replace A/C control assembly (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 304 67 100 Si duty (%) Duty Ratio = x 100 (%) A + B 1 cycle WIRING DIAGRAM A/C control assembly Blower Motor Liner Controller Blower Motor From Heater Relay I21113 2001 SIENNA (RM787U) Author : Date :...
  • Page 305 (See page IN-31 Repair or replace harness or connector. Check harness and connector between blower motor linear controller and A/C control assembly (See page IN-31 Repair or replace harness or connector. 2001 SIENNA (RM787U) Author : Date :...
  • Page 306 DI-767 DIAGNOSTICS AIR CONDITIONING SYSTEM Check A/C control assembly (See page IN-31 Replace A/C control assembly. Replace blower motor linear controller. 2001 SIENNA (RM787U) Author : Date :...
  • Page 307 Remove DOME fuse from engine room J/B No.2. CHECK: Check continuity of DOME fuse. DOME Fuse Continuity Check for short in all the harness and compo- nents connected to the DOME fuse (See at- I04416 tached wiring diagram). 2001 SIENNA (RM787U) Author : Date :...
  • Page 308 Voltage : 10 - 14 V I21001 Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 Check and repair harness and connector between A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 309 IG1 Relay D4 Diode From Fan No. 3 LG-B Relay I15 Ignition Switch Driver Side J/B Engine Room R/B No.5 LG-R ACMG Engine Room J/B F10 1 Battery FL MAIN FL Block I14100 2001 SIENNA (RM787U) Author : Date :...
  • Page 310 1 - 2 Z18060 3 - 5 No continuity PREPARATION: Apply battery positive (+) voltage between terminals 1 and 2. CHECK: Check continuity between terminals 3 and 5. Continuity exists. Replace magnetic clutch relay. 2001 SIENNA (RM787U) Author : Date :...
  • Page 311 Disconnect A/C control assembly connector. Turn ignition switch ON. CHECK: Check voltage between terminal AC1 of A/C control assembly harness side connector. Voltage : 10 - 14 V I21146 Check and replace ECM. 2001 SIENNA (RM787U) Author : Date :...
  • Page 312 Start the engine and push AUTO switch. CHECK: Check the voltage between terminal ACIN of A/C control as- sembly and body ground. I21148 Magnetic clutch Voltage 10 - 14 V Below 1.5 V Check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 313 Check harness and connector between magnetic clutch relay and A/C control assembly, compressor and body ground (See page IN-21 Repair or replace harness or connector. Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 2001 SIENNA (RM787U) Author : Date :...
  • Page 314 S harness or connector between front room temperature sensor Open or short in front room temperature sensor circuit. and A/C control assembly S A/C control assembly WIRING DIAGRAM A/C Amplifier A/C Room Temp. Sensor I08282 2001 SIENNA (RM787U) Author : Date :...
  • Page 315 As the temperature increases, the voltage decreases. Go to step 3. Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 ). Howev- er, if DTC 11 is displayed, check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 316 Replace front room temperature sensor. Check harness and connector between A/C control assembly and front room temperature sensor (See page IN-31 Repair or replace harness or connector. Check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 317 S Harness or connector between ambient temperature sensor Open or short in ambient temperature sensor circuit. and A/C control assembly S A/C control assembly WIRING DIAGRAM A/C control assembly A/C Ambient Temp. Sensor BR-R BR-R BR-R I21111 2001 SIENNA (RM787U) Author : Date :...
  • Page 318 As the temperature increases, the voltage decreases. Go to step 2. Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 ). Howev- er, if DTC 12 is displayed, check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 319 Replace ambient temperature sensor. Check harness and connector between ambient temperature sensor and A/C control assembly (See page IN-31 Repair or replace harness or connector. Check and replace and A/C control assem- bly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 320 S Harness or connector between front evaporator temperature Open or short in front evaporator temperature sensor circuit. sensor and A/C control assembly. S A/C control assembly. WIRING DIAGRAM A/C control assembly A/C Thermistor BR-R I08282 2001 SIENNA (RM787U) Author : Date :...
  • Page 321 More than at 0°C (32°F) : 4.5 - 5.2 kΩ 10 cm (3.94in.) at 15°C (59°F) : 2.0 - 2.7 kΩ N16207 HINT: As the temperature increases, the resistance decreases. Replace evaporator temperature sensor. 2001 SIENNA (RM787U) Author : Date :...
  • Page 322 DIAGNOSTICS AIR CONDITIONING SYSTEM Check harness and connector between A/C control assembly and front evapora- tor temperature sensor (See page IN-31 Repair or replace harness or connector. Check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 323 S A/C amplifier. S ECM WIRING DIAGRAM A/C Control Assembly GR-B THWO Engine Coolant Temp. Sensor I21119 INSPECTION PROCEDURE Is DTC P0115 output? Check engine coolant temperature sensor cir- cuit (See page DI-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 324 Approx. 420 ms Go to step 3 Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 ). Howev- er, if DTC 14 is displayed, check and replace A/C amplifier. 2001 SIENNA (RM787U) Author : Date :...
  • Page 325 DI-71 1 DIAGNOSTICS AIR CONDITIONING SYSTEM Check harness and connector between A/C control assembly and ECM (See page IN-31 Repair or replace harness or connector. Check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 326 S Harness or connector between rear room temperature sensor Open or short in rear room temperature sensor circuit. and A/C control assembly. S A/C control assembly. WIRING DIAGRAM A/C control assembly BR-Y BR-Y Rear Room Temp. Sensor BR-R BR-R I21115 2001 SIENNA (RM787U) Author : Date :...
  • Page 327 Resistance : at 25°C (77°F) : 1.65 - 1.75 kΩ at 50°C (122°F) : 0.55 - 0.65 kΩ I08309 HINT: As the temperature increases, the resistance decreases. Replace rear room temperature sensor. 2001 SIENNA (RM787U) Author : Date :...
  • Page 328 DIAGNOSTICS AIR CONDITIONING SYSTEM Check harness and connector between A/C control assembly and rear room tem- perature sensor (See page IN-31 Repair or replace harness or connector. Check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 329 Please note that display of diagnostic trouble code 21 is not assembly abnormal when the sensor is not receiving solar radiation. S A/C control assembly WIRING DIAGRAM A/C control assembly A/C Solar Sensor I21115 2001 SIENNA (RM787U) Author : Date :...
  • Page 330 Go to step 2. Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 ). Howev- er, if DTC 21 is displayed, check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 331 As the electric light is moved away from the sensor, the resis- tance increases. Replace solar sensor. Check harness and connector between A/C control assembly and solar sensor (See page IN-31 Repair or replace harness or connector. Check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 332 % or more in comparison to normal operation. A/C control assembly S A/C control assembly WIRING DIAGRAM A/C control assembly LOCK C o m p r e s s o r Lock Sensor BR-R BR-R I21125 2001 SIENNA (RM787U) Author : Date :...
  • Page 333 During cranking or idling, measure voltage between terminals LOCK IN signal waveform LOCK and SG of A/C control assembly. HINT: The correct waveform appears as shown in the illustration on the left. 0.2 V/Din. 20 msec/Division (Idling) N02774 Replace compressor. 2001 SIENNA (RM787U) Author : Date :...
  • Page 334 Repair or replace harness or connector. Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 ). Howev- er, if DTC 22 is displayed, check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 335 WIRING DIAGRAM A/C control assembly A/C Dual Pressure Switch J/B No. 3 Driver Side J/B No. 1 HEATER Engine Room J/B No. 2 F8 FL Block FL MAIN Ignition Switch AM1 IG1 Battery I21121 2001 SIENNA (RM787U) Author : Date :...
  • Page 336 OFF (12V) Go to step 2. Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 ). Howev- er, if DTC 23 is displayed, check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 337 OFF (continuity) OFF (continuity) Replace pressure switch. Check harness and connector between A/C control assembly and pressure switch (See page IN-31 Repair or replace harness or connector. Check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 338 Open or short in rear inlet air temperature sensor circuit. ature sensor and A/C cotrol assembly S A/C cotrol assembly WIRING DIAGRAM A/C cotrol assembly A23 TINH Rear Intake Air Temp. Sensor BR-R BR-R BR-R I21126 2001 SIENNA (RM787U) Author : Date :...
  • Page 339 As the temperature increases, the voltage decreases. Go to step 2. Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 ). Howev- er, if DTC 26 is displayed, check and replace A/C cotrol assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 340 Replace rear heater intake air temperature sen- sor. Check harness and connector between A/C cotrol assembly and rear heater in- take air temperature sensor (See page IN-31 Repair or replace harness or connector. Check and replace A/C cotrol assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 341 A/C control assembly. even if A/C control assembly operates front air mix damper S A/C control assembly. control servomotor. WIRING DIAGRAM Air Mix Control A/C Control Assembly Servomotor BR-R I14169 2001 SIENNA (RM787U) Author : Date :...
  • Page 342 Go to step 2. Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 ). Howev- er, if DTC 31 or 41 is displayed, check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 343 Check harness and connector between A/C control assembly and front air mix damper control servomotor assembly (See page IN-31 Repair or replace harness or connector. Check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 344 Air inlet damper position sensor value does not change even if motor assembly and A/C control assembly A/C control assembly operates air inlet damper control servo- S A/C control assembly. motor. WIRING DIAGRAM Air Inlet Control A/C Control Assembly Servomotor BR-R I14169 2001 SIENNA (RM787U) Author : Date :...
  • Page 345 Go to step 2. Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 ). Howev- er, if DTC 32 or 42 is displayed, check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 346 Replace air inlet damper control servomotor as- sembly. Check harness and connectors between A/C control assembly and air inlet damper control servomotor assembly (See page IN-31 Repair or replace harness or connector. Check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 347 A/C control assembly. even if A/C control assembly operates rear air mix damper S Rear A/C control assembly. control servomotor. WIRING DIAGRAM Rear Air Mix Control A/C control assembly Servomotor BR-R BR-R BR-R I21124 2001 SIENNA (RM787U) Author : Date :...
  • Page 348 Go to step 2. Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 ). Howev- er, if DTC 37 or 47 is displayed, check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 349 Check harness and connector between A/C control assembly and rear air mix damper control servomotor assembly (See page IN-31 Repair or replace harness or connector. Check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 350 J/B No. 3 A/C cotrol assembly Driver Side J/B No. 1 HEATER A25 IG Engine Room J/B No. 2 F8 FL Block FL MAIN Ignition Switch Air Mix Control Servomotor Battery GR-V I21112 2001 SIENNA (RM787U) Author : Date :...
  • Page 351 Cool air comes out 4 - 5 50 % 6 - 9 100 % (Fully opened) Warm air comes out Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 2001 SIENNA (RM787U) Author : Date :...
  • Page 352 I21006 Check harness and connector between A/C cotrol assembly and front air mix damper control servomotor assembly (See page IN-31 Repair or replace harness or connector. Check and replace A/C cotrol assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 353 J/B No. 3 Driver Side J/B No. 1 A/C cotrol assembly HEATER A25 IG Engine Room J/B No. 2 F8 FL Block FL MAIN Ignition Switch Air Inlet Control Servomotor MFRF GR-R Battery LG-R I21112 2001 SIENNA (RM787U) Author : Date :...
  • Page 354 Press the DEF switch and check the operation air inlet damper. DIsplay Code Air Inlet Damper 0 - 3 ”FRESH” 4 - 9 ”RECICULATION” Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 2001 SIENNA (RM787U) Author : Date :...
  • Page 355 Replace air inlet damper control servomotor as- I21009 sembly. Check harness and connector between A/C control assembly and air inlet damp- er control servomotor (See page IN-31 Repair or replace harness or connector. Check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 356 S A/C control assembly WIRING DIAGRAM Driver Side J/B No. 1 J/B No. 3 A/C cotrol assembly HEATER A25 IG+ Servomotor Ignition Switch Engine Room J/B No. 2 F8 FL Block FL MAIN Battery I21118 2001 SIENNA (RM787U) Author : Date :...
  • Page 357 Check harness and connector between A/C control assembly and rear air mix damper control servomotor assembly (See page IN-31 Repair or replace harness or connector. Check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 358 A/C Control Assembly Passenger Side R/B No. 4 Front Heater Relay Driver Side J/B No. 1 Blower HEATER Motor Ignition Switch IK7 1 F8 FL Block Engine Room J/B No. 2 FL MAIN Battery I21129 2001 SIENNA (RM787U) Author : Date :...
  • Page 359 ON and OFF. Ignition Switch Voltage I20992 Blower ON Blower OFF 10 - 14 V Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 2001 SIENNA (RM787U) Author : Date :...
  • Page 360 Check for short in all the harness and compo- HEATER nents connected to the HEATER fuse (See at- I03208 tached wiring diagram). Check and repair harness and connector be- tween A/C control assembly and battery. 2001 SIENNA (RM787U) Author : Date :...
  • Page 361 A/C Control Assembly A25 IGN TACH LG-B LG-B Combination Meter LG-B I21117 INSPECTION PROCEDURE Check operation of tachometer. CHECK: Check that the tachometer operates normally. Proceed to combination meter troubleshooting (See page BE-2 2001 SIENNA (RM787U) Author : Date :...
  • Page 362 IN-31 Repair or replace harness or connector. Check harness and connector between A/C control assembly and combination meter (See page IN-31 Repair or replace harness or connector. Check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 363 This is the power source for the A/C control assembly (contains the ECU) and servomotors, etc. WIRING DIAGRAM Driver Side J/B No. 1 J/B No. 3 A/C cotrol assembly HEATER A25 IG Engine Room J/B No. 2 F8 FL Block FL MAIN Ignition Switch A25 GND Battery I21128 2001 SIENNA (RM787U) Author : Date :...
  • Page 364 Turn ignition switch to ON. CHECK: Measure voltage between terminals IG and GND of A/C control assembly. Voltage : 10 - 14 V I21000 Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 2001 SIENNA (RM787U) Author : Date :...
  • Page 365 Measure resistance between terminal GND of A/C control as- sembly and body ground. Resistance : Below 1 Ω Repair or replace harness or connector. I20999 Check and repair harness and connector between A/C control assembly and battery. 2001 SIENNA (RM787U) Author : Date :...
  • Page 366 DI-784 DIAGNOSTICS AIR CONDITIONING SYSTEM DI6ET-02 Rear Blower Switch Circuit (Rear Side) WIRING DIAGRAM A/C Control Assembly Rear A/C Switch RRHI RRME RRLO TSET TSET R A/C RBAT BR-R BR-R I21127 2001 SIENNA (RM787U) Author : Date :...
  • Page 367 10 - 14 V 10 - 14 V 10 - 14V Below 1.0 V 10 - 14V 10 - 14V Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 2001 SIENNA (RM787U) Author : Date :...
  • Page 368 Replace rear blower switch. Check harness and connector between A/C control assembly and rear blower switch (See page IN-31 Repair or replace harness or connector. Check and replace A/C control assembly (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 369 DI-781 DIAGNOSTICS AIR CONDITIONING SYSTEM DI6ES-02 Rear Blower Switch (Front Side) Circuit WIRING DIAGRAM Heater Blower Switch A/C Control Assembly OR-G RRAT AUTO H8 RROM A14124 2001 SIENNA (RM787U) Author : Date :...
  • Page 370 Below 1.0 V Below 1.0 V Below 1.0 V 10 - 14 V AUTO REAR 10 - 14 V Below 1.0 V Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 2001 SIENNA (RM787U) Author : Date :...
  • Page 371 Replace rear blower switch. Check harness and connector between A/C amplifier and rear A/C main switch (See page IN-31 Repair or replace harness or connector. Check and replace A/C control assembly. (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 372 J/B No. 3 Blower Motor 2L 2 R/B No. 7 Driver Side RR CLR J/B No. 1 2D 2 HEATER Engine Room F8 FL Block J/B No. 2 Ignition Switch FL MAIN Battery I21114 2001 SIENNA (RM787U) Author : Date :...
  • Page 373 ON and OFF. Ignition Switch Voltage I21002 Blower ON Blower OFF 10 - 14 V Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 2001 SIENNA (RM787U) Author : Date :...
  • Page 374 Check for short in all the harness and compo- HEATER nents connected to the HEATER fuse (See at- I03208 tached wiring diagram). Check and repair harness and connector be- tween A/C control assembly and battery. 2001 SIENNA (RM787U) Author : Date :...
  • Page 375 Driver Side R/B No. 5 Rear Heater Relay Driver Side J/B No. 1 Blower HEATER Motor Ignition Switch ED1 2 F8 FL Block Engine Room J/B No. 2 RR A/C FL MAIN Battery I21129 2001 SIENNA (RM787U) Author : Date :...
  • Page 376 ON and OFF. Ignition Switch Voltage I20997 Blower ON Blower OFF 10 - 14 V Proceed to next circuit inspection shown on problem symptoms table (See page DI-697 2001 SIENNA (RM787U) Author : Date :...
  • Page 377 Check for short in all the harness and compo- HEATER nents connected to the HEATER fuse (See at- I03208 tached wiring diagram). Check and repair harness and connector be- tween A/C control assembly and battery. 2001 SIENNA (RM787U) Author : Date :...
  • Page 378 A/C Control Assembly Combination Meter J/B No. 3 LG-B A25 SPD I21123 INSPECTION PROCEDURE Check operation of speedometer. CHECK: Check that the tachometer operates normally. Proceed to combination meter troubleshooting (See page BE-2 2001 SIENNA (RM787U) Author : Date :...
  • Page 379 DI-753 DIAGNOSTICS AIR CONDITIONING SYSTEM Check harness and connector between A/C control assembly and combination meter (See page IN-31 Repair or replace harness or connector. Check and replace A/C control assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 380 Mode will not chage Vent Control is j Will not enter the desired mode Faulty j Normal Code j Malfunction Code (Code 1st Time DTC Check j Normal Code j Malfunction Code (Code 2nd Time 2001 SIENNA (RM787U) Author : Date :...
  • Page 381 S Air inlet damper position sensor circuit Air inlet damper position sensor circuit S A/C control assembly S Harness or connector between air inlet damper position (DI-730 (1 min. or more) sensor and A/C control assembly 2001 SIENNA (RM787U) Author : Date :...
  • Page 382 Press the R/F switch to enter actuator check mode, and set the operation to Step No. 3. Press the AUTO switch to return to DTC check mode. The DTC is displayed after approx. 3 secs. 2001 SIENNA (RM787U) Author : Date :...
  • Page 383 Symptom Simulation Problem Symptom Confirmation IN-21 DTC Check Normal code P.DI-689 Malfunction code Problem Symptoms Table DTC Chart P.DI-692 DI-697 Actuator Check Circuit Inspection Parts Inspection DI-700 DI-787 Identification of Problem Repair Confirmation Test 2001 SIENNA (RM787U) Author : Date :...
  • Page 384 Actuator Check (Sensor Check) AUTO (continuous operation) (continuous operation) DTC Check Actuator Check (Sensor Check) AUTO AUTO (stepped operation) (stepped operation) Cancel check mode and can start A/C control : Indicates a switch operation. 2001 SIENNA (RM787U) Author : Date :...
  • Page 385 Pull out the DOME fuse in engine room J/B No. 2 for 10 sec. or longer to clear diagnostic the DTC’s memory. After reinserting the fuse, check that the normal code is DOME Fuse output. I04416 2001 SIENNA (RM787U) Author : Date :...
  • Page 386 (54.5% open) Cool / Hot (RECIRC) (50% open) BI-LEVEL*1 (52.0% open) Hot side FOOT*2 (110% open) (31.0% open) FOOT/DEF *1: There is air leakage from defroster. *2: There is no air leakage from defroster. 2001 SIENNA (RM787U) Author : Date :...
  • Page 387 10.Front air mix damper control servomotor circuit DI-736 11.Front air inlet damper position sensor circuit DI-730 12.Front air inlet damper control servomotor circuit DI-739 13.Condenser AC-72 14.Evaporator AC-30 15.Heater radiator AC-77 16.Expansion valve AC-25 17.A/C control assembly IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 388 1. Compressor circuit DI-776 Engine idle up does not occur, or is continuous 2. ECM DI-19 1. Igniter circuit DI-754 A/C indicator blinking 2. Compressor lock sensor circuit DI-718 3. A/C control assembly DI-19 2001 SIENNA (RM787U) Author : Date :...
  • Page 389 Temperature Control: No temperature control (only Max. cool or 2. Rear air mix damper position sensor circuit DI-733 Max. warm) 3. Rear air mix damper control servomotor circuit DI-742 4. A/C control assembly IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 390 IG ON. Rear blower switch (Rear side): Except ME 10 - 14 V IG ON. Rear blower switch (Rear side): AUTO Below 1..0 V RBAT RBAT (A24-7 A24-18) IG ON. Rear blower switch (Rear side): Except AUTO 10 - 14 V 2001 SIENNA (RM787U) Author : Date :...
  • Page 391 Below 1.0 V IG ON. Set front A/C temp.: Max. COOL Below 1.0 V (A25-9 A25-1) IG ON. Set front A/C temp.: Max. WARM 10 - 14 V IG ON. 10 - 14 (A25-10 A25-1) 2001 SIENNA (RM787U) Author : Date :...
  • Page 392 Refrigerant ressure: less than 0.19 MPa (2.0 kgf/cm ) or more ) or more Below 1.0 V 1 0 V than 3.14 MPa (32 kgf/cm (A25-22 A25-1) Refrigerant pressure: 0.19 MPa (2.0 kgf//cm ) - 3.14 MPa (32 10 - 14 V kgf/cm 2001 SIENNA (RM787U) Author : Date :...
  • Page 393 The cruise control ECU sends O/D cut signals to the ECM as necessary and the ECM cancels overdrive shifting until these signals are discontinued. WIRING DIAGRAM Cruise Control ECU OD 14 F03443 2001 SIENNA (RM787U) Author : Date :...
  • Page 394 Turn the ignition switch ON. CHECK: Measure voltage between terminal O/D of cruise control ECU harness side connector and body ground. Voltage: 10 - 14 V AB0119 N19917 I00742 Check and replace the cruise control ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 395 DI-203 DIAGNOSTICS AUTOMATIC TRANSAXLE Check harness and connector between cruise control ECU and ECM (See page IN-31 Repair or replace the harness or connector. Check and replace the ECM (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 396 Driver Side J/B No. 1 Ignition Switch GAUGE Engine Room J/B Driver Side J/B No. 1 F8 Fusible Link Block ODMS O/D Main Switch FL MAIN J2 J/C Battery *1: w/o VSC *2: w/ VSC D10341 2001 SIENNA (RM787U) Author : Date :...
  • Page 397 Check continuity between terminals 1 and 3 of O/D main switch connector. O/D main switch condition Specified condition Press continuously O/D main switch Continuity D02004 Release O/D main switch No continuity Replace and repair O/D main switch. 2001 SIENNA (RM787U) Author : Date :...
  • Page 398 Check and replace the ECM (See page IN-21 Check and replace harness and connector between combination meter and ECM, O/D main switch and ECM, O/D main switch and body ground (See page IN-21 2001 SIENNA (RM787U) Author : Date :...
  • Page 399 (b) Vehicle is being driven. S Clutch or brake slips or gear is broken. S ABS ECU S Automatic transaxle (clutch, brake or gear etc.) (2-trip detection logic) WIRING DIAGRAM Combination Meter J/B No.3 D07889 2001 SIENNA (RM787U) Author : Date :...
  • Page 400 INSPECTION PROCEDURE HINT: Read freeze frame data using TOYOTA hand-held tester or OBD ll scan tool. Because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stooped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 401 Check for open in harness and connector between junction connector (J15) and combination meter (See page IN-31 Repair or replace harness or connector. Check ECM (See page IN-31 Replace ECM. Check repair transaxle (clutch, brake or gear etc.). 2001 SIENNA (RM787U) Author : Date :...
  • Page 402 S ATF temperature sensor P0710 S ECM (b) After the engine has been operating for 15 minutes or more, the resistance at the temp. sensor is more than 156 kΩ. WIRING DIAGRAM ATF Temperature Sensor Q04346 2001 SIENNA (RM787U) Author : Date :...
  • Page 403 10 °C (50 °F) and 110 °C (230 °F). Resistance: 10 °C (50 °F): 6.4 kΩ D07900 110 °C (230 °F): 219 Ω - 275 Ω Replace solenoid wiring. Check and replace ECM (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 404 When battery positive voltage is supplied to the shift sole- noid valve, check that the valve opens. (a) Solenoid valve does not leak air (b) Solenoid valve opens. Q30002 Replace the shift solenoid valve No.1 or No.2. 2001 SIENNA (RM787U) Author : Date :...
  • Page 405 DI-180 DIAGNOSTICS AUTOMATIC TRANSAXLE Check the valve body (See page DI-171 Repair or replace valve body. Repair the transaxle (See page AX-25 2001 SIENNA (RM787U) Author : Date :...
  • Page 406 (a) When the solenoid is energized, the solenoid resistance is 8 Ω or less and is counted. (b) When the solenoid is not energized, the solenoid resistance is 100 kΩ or more and is counted. 2001 SIENNA (RM787U) Author : Date :...
  • Page 407 PREPARATION: Disconnect the connector from ECM. CHECK: Measure resistance between terminal S1 or S2 of ECM and body ground. Resistance: 11 - 15 Ω Check and replace the ECM (See page IN-31 D10347 2001 SIENNA (RM787U) Author : Date :...
  • Page 408 Measure resistance of the harness and connector between ter- minal S1 or S2 of ECM and terminal S1 or S2 of solenoid con- nector. Resistance: 0 Ω D10348 Q00224 D07895 Repair or replace the harness or connector. 2001 SIENNA (RM787U) Author : Date :...
  • Page 409 (a) Resistance: 11 - 15 Ω at 20 °C (68 °F) (b) The solenoid makes an operating noise. D04448 Replace the solenoid valve. Repair or replace the solenoid wire, harness and connector between ECM and automatic transaxle solenoid connector. 2001 SIENNA (RM787U) Author : Date :...
  • Page 410 When battery positive voltage is supplied to the shift sole- noid valve, check that the solenoid valve opens. D02333 (a) Solenoid valve does leak air. (b) Solenoid valve opens. Replace the solenoid valve SL. 2001 SIENNA (RM787U) Author : Date :...
  • Page 411 AUTOMATIC TRANSAXLE Check valve body (See page DI-171 Repair or replace the valve body. Check the torque converter clutch (See page AX-31 Repair the torque converter clutch. Repair the transaxle (See page AX-25 2001 SIENNA (RM787U) Author : Date :...
  • Page 412 (a) Solenoid resistance is 8 Ω or less when solenoid is ener- S Shift solenoid valve SL P0773 gized. S ECM (b) Solenoid resistance is 100 kΩ or more when solenoid is not energized. WIRING DIAGRAM Transaxle Shift Solenoid Valve SL D07890 2001 SIENNA (RM787U) Author : Date :...
  • Page 413 Disconnect the solenoid connector from the transaxle. CHECK: Measure resistance of the harness and connector between ter- minal SL of ECM and terminal SL of solenoid connector. Resistance: 0 Ω D10346 Repair or replace the harness or connector. 2001 SIENNA (RM787U) Author : Date :...
  • Page 414 (a) Resistance: 11 - 15 Ω at 20 °C (68 °F) (b) The shift solenoid valve SL makes operation noise. D04449 Replace the shift solenoid valve SL. Replace or repair the solenoid wire, harness and connector between ECM and automatic transaxle solenoid connector. 2001 SIENNA (RM787U) Author : Date :...
  • Page 415 S Open or short in stop light switch circuit No stop light switch signal to ECM during driving. S Stop light switch P1520 (2-trip detection logic) S ECM WIRING DIAGRAM See page DI-132 INSPECTION PROCEDURE See page DI-132 2001 SIENNA (RM787U) Author : Date :...
  • Page 416 (d) T/M output shaft rpm: 1,000 rpm or more (e) Park/neutral position switch: OFF (f) Shift solenoid valves No. 1, No. 2, SL and vehicle speed sensor are in normal operation. WIRING DIAGRAM Direct Clutch Speed Sensor D07907 2001 SIENNA (RM787U) Author : Date :...
  • Page 417 (b) Voltage is generated intermittently. Magnet HINT: The voltage generated is extremely low. Q08218 Replace the direct clutch speed sensor. Check and repair the harness and connector between ECM and direct clutch speed sensor (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 418 Waveform between terminals SLN Waveform between terminals SLN and SLN during shift change. and SLN when engine is idling. 5 V / Div. 5 V / Div. 1 msec. / Div. 1 msec. / Div. D00062 2001 SIENNA (RM787U) Author : Date :...
  • Page 419 DI-194 DIAGNOSTICS AUTOMATIC TRANSAXLE WIRING DIAGRAM Transaxle Shift Solenoid Valve SLN D07911 2001 SIENNA (RM787U) Author : Date :...
  • Page 420 Check the movement of the valve when the voltage is cut off. (a) As the voltage is increased, the valve should move slowly in the direction. (b) The valve should return in the direction. Replace the shift solenoid valve SLN. D00051 2001 SIENNA (RM787U) Author : Date :...
  • Page 421 Check harness and connector between battery and shift solenoid valve SLN, shift solenoid valve SLN and ECM (See page IN-31 Repair or replace the harness or connector. Check and replace the ECM (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 422 ON (N position). S Park/neutral position switch P1780 (2-trip detection logic) S ECM (a) Vehicle speed: 70 km/h (44 mph) or more (b) Engine speed: 1,500 - 2,500 rpm 2001 SIENNA (RM787U) Author : Date :...
  • Page 423 Engine Room No. 2 Driver Side J/B No. 1 ST Relay MAIN To Starter Driver Side J/B No. 1 F8 Fusible Link Block FL MAIN Battery w/ Door Lock Control w/o Door Lock Control D09085 2001 SIENNA (RM787U) Author : Date :...
  • Page 424 PREPARATION: Remove the DLC3 cover. Connect a TOYOTA hand-held tester to the DLC3. Turn the ignition switch ON and TOYOTA hand-held tes- ter main switch ON. CHECK: Shift lever into the P, R, N, 2 and L positions, and read the PNP, REVERSE, 2ND and LOW signals on the TOYOTA hand-held tester.
  • Page 425 2 - 3 2 - 4 There is continuity. Replace the park/neutral position switch. Repair or replace harness and connector between battery and park/neutral position switch, park/neutral position switch and ECM (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 426 Harsh engagement Lock-up Any drive position) Slip or shudder No kick-down Others Malfunction Check Item Remains ON Normal Indicator Lamp 1st Time Normal Malfunction code (Code DTC Check 2nd Time Normal Malfunction code (Code 2001 SIENNA (RM787U) Author : Date :...
  • Page 427 S Shift solenoid valve SLN (DI-193 function S ECM (Shift Solenoid Valve SLN) S Short in park/neutral position switch circuit P1780 Park/Neutral Position Switch S Park/neutral position switch (DI-197 Malfunction S ECM *: D... MIL lights up 2001 SIENNA (RM787U) Author : Date :...
  • Page 428 Customer Problem Analysis DI-156 Connect the OBD ll Scan Tool or TOYOTA Hand-Held Tester to DLC3 If your display shows ”UNABLE TO CONNECT TO VEHICLE” when you have connected the scan tool/TOYOTA hand-held tester, inspect DLC3 P.
  • Page 429 DI21D-02 PARTS LOCATION O/D Main Switch O/D OFF Indicator Light Direct Clutch Speed Sensor DLC3 Stop Light Switch Shift Solenoid Valve SLN Shift Solenoid Valve SL Park/Neutral Position Switch Shift Solenoid Valve D07899 2001 SIENNA (RM787U) Author : Date :...
  • Page 430 To check the DTCs, connect an OBD II scan tool or TOYOTA hand-held tester TOYOTA hand-held tester to DLC3 on the vehicle. The OBD II scan tool or TOYOTA hand-held tester also enables you to erase the DTCs and check freeze frame data and various forms of engine data (For instruction book).
  • Page 431 If your display shows ”UNABLE TO CONNECT TO VEHICLE” when you have connected the cable of OBD II scan tool or TOYOTA hand-held tester to DLC3, turned the ignition switch ON and operated the scan tool, there is a problem on the ve- hicle side or tool side.
  • Page 432 Prepare an OBD II scan tool (complying with SAE J1978) or TOYOTA hand-held tester. Connect the OBD II scan tool or TOYOTA hand- TOYOTA hand-held tester held tester to DLC3 at the lower of the instrument panel.
  • Page 433 AUTOMATIC TRANSAXLE INSPECT DIAGNOSIS (CHECK MODE) HINT: TOYOTA hand- held tester only: Compared to the normal mode, the check mode has high sensing ability to detect mal- functions. Furthermore, the same diagnostic items which are detected in Normal mode can also be detected in Check mode.
  • Page 434 The following operation will erase the DTC and freeze frame data. Operating an OBD II scan tool (complying with SAE J1978) or TOYOTA hand-held tester to erase the codes (See the OBD II scan tool’s instruction book for operating instructions.).
  • Page 435 If the level is not within the range, add new fluid. Fluid type: ATF D-II or DEXRON®III (DEXRON®II) Add if hot NOTICE: Do not overfill. Check the fluid condition. If the fluid smells burnt or is black, replace it. AT3417 2001 SIENNA (RM787U) Author : Date :...
  • Page 436 Measure the distance between the outer cable end and stopper on the cable. Standard distance: 0 - 1 mm (0 - 0.04 in.) If the distance is not the standard, adjust the cable by the ad- justing nuts. AT4252 2001 SIENNA (RM787U) Author : Date :...
  • Page 437 Torque: 5.4 N·m (55 kgf·cm, 48 in·lbf) For continuity inspection of the park/neutral position switch, see page DI-197 Check the idle speed. Idle speed: 700 ± 50 rpm (In N position and air conditioner OFF) 2001 SIENNA (RM787U) Author : Date :...
  • Page 438 Check the 4 wheels. Connect an OBD II scan tool or TOYOTA hand-held tester to DLC3. Fully apply the parking brake. Keep your left foot pressing firmly on the brake pedal.
  • Page 439 09992-00095 (09992-00231, 09992-00271) Fully apply the parking brake and check the 4 wheels. Connect an OBD II scan tool or TOYOTA hand-held tester to DLC3. Start the engine and check idling speed. Keep your left foot pressing firmly on the brake pedal and shift into D position.
  • Page 440 If any abnormality is found in the above test, the problem is in the transaxle itself. Connect the solenoid wire. Cancel out the DTC (See page DI-157 2001 SIENNA (RM787U) Author : Date :...
  • Page 441 Up-shift to O/D from 3rd while engine is cold IN-31 Harsh engagement (N IN-31 Harsh engagement (Any driving position) IN-31 Poor acceleration IN-31 Engine stalls when starting off or stopping IN-31 No kick-down IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 442 2. Off-vehicle repair matrix chart 1. 2nd coast modulator valve No engine braking (2nd: 2 position) 2. Off-vehicle repair matrix chart 1. 1-2 shift valve No kick-down 2. 2-3 shift valve 3. 3-4 shift valve 2001 SIENNA (RM787U) Author : Date :...
  • Page 443 Poor acceleration (All position) 2. O/D planetary gear 1. O/D direct clutch (C Poor acceleration (O/D) 2. O/D planetary gear Large shift shock or engine stalls when starting off or stopping Torque converter clutch 2001 SIENNA (RM787U) Author : Date :...
  • Page 444 IG ON and O/D OFF indicator light lights up Below 1 ODLP (E8 9) E1 (E11 17) ODLP (E8-9) - E1 (E11-17) IG ON and O/D OFF indicator light goes off 10 - 14 2001 SIENNA (RM787U) Author : Date :...
  • Page 445 DI-667 DIAGNOSTICS BODY CONTROL SYSTEM DI6LY-03 Driver buckle switch circuit WIRING DIAGRAM Body ECU (Integration Relay) Driver Side Buckle Switch J/B NO.1 J21 J/C I18885 2001 SIENNA (RM787U) Author : Date :...
  • Page 446 Check wireharness and connector between driver buckle switch and body ground (See page IN-31 Repair or replace wireharness or connector. Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 2001 SIENNA (RM787U) Author : Date :...
  • Page 447 BODY CONTROL SYSTEM DI8AJ-01 Unlock detection switch circuit WIRING DIAGRAM Front RH Door Body ECU Unlock Detec- (Integration Relay) tion Switch LSWP BR-R BR-R BR-R BR-R LSWD Front LH Door Unlock Detec- tion Switch I18648 2001 SIENNA (RM787U) Author : Date :...
  • Page 448 Check wireharness and connector between door unlock detection switch and body ground (See page IN-31 Repair or replace wireharness or connector. Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 2001 SIENNA (RM787U) Author : Date :...
  • Page 449 DIAGNOSTICS BODY CONTROL SYSTEM DI8AH-01 Manual Door Lock Switch Circuit WIRING DIAGRAM Body ECU (Integration Relay) Door Lock Contorol Switch Front RH Lock Unlock Door Lock Contorol Switch Front LH Unlock Lock I18878 2001 SIENNA (RM787U) Author : Date :...
  • Page 450 Check wireharness and connector between door lock contorol switch and body ground (See page IN-31 Repair or replace wireharness or connector. Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 2001 SIENNA (RM787U) Author : Date :...
  • Page 451 SCTY (*1) Junction Connector Slide Door Courtesy SW RH Door Door Slide Door Courtesy Courtesy Courtesy SW LH Front LH Front RH (*1) w/ Door Lock Control (*2) w/o Door Lock Control I18881 2001 SIENNA (RM787U) Author : Date :...
  • Page 452 Check wireharness and connector between courtesy light and body ECU, courte- sy switch and body door ECU (See page IN-31 Repair or replace wireharness or connector. Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 2001 SIENNA (RM787U) Author : Date :...
  • Page 453 (*4); w/o Power (*3) (*4) (*4) (*3) Slide Door S14 S14 (*1) (*2) (*1) (*2) S12 S12 S13 S13 S13 S13 S14 S14 Door Lock Motor Door Lock Motor (*3) (*4) (*4) (*3) I18877 2001 SIENNA (RM787U) Author : Date :...
  • Page 454 Check wireharness and connector between door lock motor and body ECU. (See page IN-31 Repair or replace wireharness or connector. Proceed to next circuit inspection shown on problem symptoms table. (See page DI-636 2001 SIENNA (RM787U) Author : Date :...
  • Page 455 Open Door Warning LIght R-W (*1) Drive side J/B No. 1 Engine Room J/B No. 2 Battery SHOT PIN DOME FL MAIN (*1) w/ Door Lock Control (*2) w/o Door Lock Control I18883 2001 SIENNA (RM787U) Author : Date :...
  • Page 456 Continuity Replace the failure fuse. Check wireharness and connector between Integration Relay and Battery. Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 Repair or replace wireharness or connector. 2001 SIENNA (RM787U) Author : Date :...
  • Page 457 GR(*1) GR(*1) I g n i t i on Driver Side J/B NO.1 Driver Side J/B NO.1 Switch GAUGE Engine Room J/B NO.2 FL Block FL MAIN Battery (*1);w/ VSC (*2);w/o VSC I18884 2001 SIENNA (RM787U) Author : Date :...
  • Page 458 Measure voltage between terminals of instrument panel integration ECU connector. Voltage: 10 - 14V Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 Repair or replace wireharness or connector. 2001 SIENNA (RM787U) Author : Date :...
  • Page 459 Head light J1 J/C DRL Relay Engine Room J/B NO. 2 HEAD Relay FL MAIN MAIN Battery Daytime Running Light Relay (Main) (*1) w/ Door Lock Control (*2) w/o Door Lock Control I18646 2001 SIENNA (RM787U) Author : Date :...
  • Page 460 Check wireharness and connector between headlight relay and Body ECU, bat- tery and headlight relay (See page IN-31 Repair or replace wireharness or connector. Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 2001 SIENNA (RM787U) Author : Date :...
  • Page 461 When the wireless panic switch is pressed, the Body ECU sounds the vehicle horn. WIRING DIAGRAM Body ECU (Integration Relay) Engine Room J/B NO.2 HORN RELAY HORN PHRN Theft Deterrent ECU FL MAIN HORN Horn Switch Battery Horn Horn (Low) (High) I18890 2001 SIENNA (RM787U) Author : Date :...
  • Page 462 Check wireharness and connector between horn relay and body ECU, battery and horn relay. Repair or replace wireharness or connector. Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 2001 SIENNA (RM787U) Author : Date :...
  • Page 463 BODY CONTROL SYSTEM DI8AK-01 Illumination circuit CIRCUIT DESCRIPTION Receiving the courtesy signal from either of the door ECU, the Body ECU will make the interior light, ignition light, and foot light come on. 2001 SIENNA (RM787U) Author : Date :...
  • Page 464 Driver Side J/B NO.1 Vanity Light LH (*3) (*6) (*6) Battery (*1);w/ Door Lock contorol (*5);w/ Moon Roof (*2);w/o Door Lock contorol (*6);w/o Moon Roof (*7);Fade out Type (*3);w/ Vanity Light (*4);w/o Vanity Light I18640 2001 SIENNA (RM787U) Author : Date :...
  • Page 465 (*1) (*1) (*1) w/ Door Lock Control (*4) w/o Vanity Light (*7) Fade Out Type (*2) w/o Door Lock Control (*5) w/ Moon Roof (*3) w/ Vanity Light (*6) w/o Moon Roof I18641 2001 SIENNA (RM787U) Author : Date :...
  • Page 466 Check wireharness and connector between each illumination light and Body ECU, battery and each illumination light (See page IN-31 Repair or replace wireharness or connector. Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 2001 SIENNA (RM787U) Author : Date :...
  • Page 467 WIRING DIAGRAM Body ECU Back Door Key- (Integration lock And Unlock Relay) Switch Lock Unlock Door Keylock Unlock And Unlock Switch Front Lock Lock Unlock Door Keylock And Unlock Switch Front LH I18647 2001 SIENNA (RM787U) Author : Date :...
  • Page 468 Check wireharness and connector between key lock and unlock switch and body ground (See page IN-31 Repair or replace wireharness or connector. Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 2001 SIENNA (RM787U) Author : Date :...
  • Page 469 The ECU operates the key confinement prevention function while the key unlock warning switch is on. WIRING DIAGRAM Body ECU (Integration Relay) Driver Side J/B No. 1 J6 J/C Key Unlock Warning Switch J3 J/C I18888 2001 SIENNA (RM787U) Author : Date :...
  • Page 470 Check wireharness and connector between key unlock warning switch and Body ECU (See page IN-31 Repair or replace wireharness or connector. Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 2001 SIENNA (RM787U) Author : Date :...
  • Page 471 DI-675 DIAGNOSTICS BODY CONTROL SYSTEM DI8AO-01 Light contorol sensor circuit WIRING DIAGRAM Body ECU (Integration Relay) Automatic Light Contorol Sensor CLTE CLTS CLTB I18889 2001 SIENNA (RM787U) Author : Date :...
  • Page 472 Check wirehaness and connector between Automatic light contorol sensor as- sembly and Body ECU. Repair or replace wireharness or connector. Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 2001 SIENNA (RM787U) Author : Date :...
  • Page 473 L i g h t C o n t r o l TAIL Switch HEAD AUTO D i m m e r Switch HIGH FLASH (*1) w/ Door Lock Control (*2) w/o Door Lock Control I18644 2001 SIENNA (RM787U) Author : Date :...
  • Page 474 Check wireharness and connector between headlight control switch and Body ECU (See page IN-31 Repair or replace wireharness or connector. Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 2001 SIENNA (RM787U) Author : Date :...
  • Page 475 Body ECU (Integration Relay) DIODE Seat Belt Warning (Buckle SW) Occupant Detection Sensor (*1) P (*1) SENSOR PBKL (*2) (*1) (*2) Buckle Switch (*1) w/ Door Lock Control (*2) w/o Door Lock Control I18650 2001 SIENNA (RM787U) Author : Date :...
  • Page 476 ECU, passenger buckle switch and seat belt warning occu- pant Detection sensor, passenger buckle switch and body ground. Repair or replace wireharness or connector. Proceed to next circuit inspection shown on problem symptoms table. (See page DI-636 2001 SIENNA (RM787U) Author : Date :...
  • Page 477 DI-639 DIAGNOSTICS BODY CONTROL SYSTEM DI6LK-03 CIRCUIT INSPECTION Power source circuit CIRCUIT DESCRIPTION This circuit provides power to operate the Body ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 478 Driver Side J/B NO.1 DOOR Engine Room J/B NO.2 J/B NO.3 Driver Side Fusible link J/B NO.1 J18 J/C Block MAIN Driver Side J/B NO.1 Engine Room J/B NO.2 SHORT PIN DOME Battery I18643 2001 SIENNA (RM787U) Author : Date :...
  • Page 479 Turn ignition switch OFF. Disconnect the Body ECU connector. CHECK: Measure voltage between terminals P/W B and E. Voltage: 10 - 14V Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 2001 SIENNA (RM787U) Author : Date :...
  • Page 480 Check wireharness and connector between Body ECU and body ground (See page IN-31 Repair or replace wireharness or connector. Check and repair wireharness and connector between Body ECU and battery (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 481 Driver Side J/B NO.1 (*2) (*1) WRNP Driver Side J/B NO.1 Ignition Switch Engine Room J/B NO.2 FL BLOCK FL MAIN Battery (*1) w/ Door Lock Control (*2) w/o Door Lock Control I18649 2001 SIENNA (RM787U) Author : Date :...
  • Page 482 Measure voltage between terminals LSDS instrument panel integration ECU connector . Voltage: 10 - 14V Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 Repair or replace wireharness or connnec- tor. 2001 SIENNA (RM787U) Author : Date :...
  • Page 483 DI-683 DIAGNOSTICS BODY CONTROL SYSTEM DI8AQ-01 Slide door ECU communication circuit WIRING DIAGRAM Body ECU (Integration Relay) Slide Door RH ECU Slide Door LH ECU LSLD I18892 2001 SIENNA (RM787U) Author : Date :...
  • Page 484 Check wireharness and connector between integration Relay and slide door RH ECU and slide door LH ECU. Repair or replace wireharness or connector. Proceed to next circuit incpection shown on problem symptoms table (See page DI-636 2001 SIENNA (RM787U) Author : Date :...
  • Page 485 CPU. WIRING DIAGRAM Body ECU (In- Driver Side J/B NO.1 tegration Relay) to Taillight Tailligt Relay (*1) (*2) TRLY FL MAIN Battery (*1) w/ Door Lock Control (*2) w/o Door Lock Control I18645 2001 SIENNA (RM787U) Author : Date :...
  • Page 486 Check wireharness and connector between taillight relay and Body ECU, battery and taillight relay (See page IN-31 Repair or replace wireharness or connector. Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 2001 SIENNA (RM787U) Author : Date :...
  • Page 487 DI-685 DIAGNOSTICS BODY CONTROL SYSTEM DI8AR-01 Theft deterrent ECU communication circuit WIRING DIAGRAM Theft Deterrent ECU Body ECU(Integration Relay) PANI PANI I18893 2001 SIENNA (RM787U) Author : Date :...
  • Page 488 INSPECTION PROCEDURE Check wireharness and connector between theft deterrent ECU and integration Relay . Repair or replace wireharness or connector. Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 2001 SIENNA (RM787U) Author : Date :...
  • Page 489 DI-681 DIAGNOSTICS BODY CONTROL SYSTEM DI6LW-03 Wireless door lock buzzer circuit WIRING DIAGRAM Key les s Buzzer B J3 I18642 2001 SIENNA (RM787U) Author : Date :...
  • Page 490 Check wireharness and connector between wireless door lock buzzer and Body ECU, Body ECU and wireless door lock buzzer (See page IN-31 Repair or replace wireharness or connector. Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 2001 SIENNA (RM787U) Author : Date :...
  • Page 491 Body ECU, so check DTC also in case of the failure of the wireless function. WIRING DIAGRAM Body Wireless Door (Integration Control Receiver Relay) Driver Side J/B NO.1 J 1 8 Engine Room J/B NO.2 I16 LSDS DOME SHORT PIN MAIN Battery I18891 2001 SIENNA (RM787U) Author : Date :...
  • Page 492 Replace the wireless door lock tuner and check if it recovers normally. Must be recovered normally. Proceed to next circuit inspection shown on problem symptoms table (See page DI-636 Failure of the original wireless door lock tun- 2001 SIENNA (RM787U) Author : Date :...
  • Page 493 Slide Door system Auto Lock/Unlock System Automatic Light Control System Malfunction Illuminated Entry System System Theft Deterrent System Seat Belt Warning Wireless Door Lock Control System Power Door Lock Control System Others (Buzzer etc.) 2001 SIENNA (RM787U) Author : Date :...
  • Page 494 Problem Symptom Confirmation IN-21 Symptom occur Problem Symptoms Table DI-636 Circuit Inspection DI-639 DI-681 Identification of Problem Repair Confirmation Test Step 6, 8 : Diagnostic steps permitting the use of the hand-held tester . 2001 SIENNA (RM787U) Author : Date :...
  • Page 495 DPWD Door Indicator Light D Key Unlock Warning Switch Power Slide Door Main Switch Light Control Switch Driver Side J/B NO.1 Power Slide Door Control Switch DIntegration Relay Wireless Door Lock Control I19486 2001 SIENNA (RM787U) Author : Date :...
  • Page 496 Switch Door Courtesy Light Power Slide Door Control ECU Back Door Lock Assembly Door Lock Assembly DDoor Lock Motor DDoor Lock Motor DDoor Unlock Detection Switch DDoor Unlock Detection Switch Latch Switch I19485 2001 SIENNA (RM787U) Author : Date :...
  • Page 497 Only one light does not light up. 2. Illumination circuit DI-659 3. Body ECU (Integration relay) DI-632 1. Illumination circuit DI-659 Room light does not light up (All). 2. Body ECU (Integration relay) DI-632 2001 SIENNA (RM787U) Author : Date :...
  • Page 498 1. Key unlock warning switch circuit DI-653 Key confinement prevention function does not operate. 2. Body ECU (Integration relay) DI-632 1. Door lock motor circuit DI-649 Auto lock/unlock system does not operate. 2. Body ECU (Integration relay) DI-632 2001 SIENNA (RM787U) Author : Date :...
  • Page 499 1. Horn circuit DI-677 One horn operates but the other horn does not operate. 2. Body ECU (Integration relay) DI-632 1. Horn circuit DI-677 Horns operate abnormally. 2. Body ECU (Integration relay) DI-632 2001 SIENNA (RM787U) Author : Date :...
  • Page 500 10 - 14 V Door key lock and unlock switch LOCK Below 1 V I13-5 I13 5 I16-7 I16 7 GND) Door key lock unlock switch OFF or UNLOCK 10 - 14 V 2001 SIENNA (RM787U) Author : Date :...
  • Page 501 (PBKL GND) Passenger seat belt buckle switch OFF (belt fastened) Approx.5.0V Passenger door is locked Below 1 V I16-10 I16 10 I16-7 I16 7 (LSWP GND) Passenger door is unlocked Approx. 5.7 V 2001 SIENNA (RM787U) Author : Date :...
  • Page 502 (*1): The terminal voltage also changes due to the effects of the operations of the theft deterrent ECU and the DRL Relay. (*2): The signal is also output when the panic switch is pressed. 2001 SIENNA (RM787U) Author : Date :...
  • Page 503 Below 1 V I13-6 I13 6 (HRLY Light control switch OFF or TAIL 10 - 14V Light control switch HEAD Below 1 V I13-7 I13 7 Light control switch OFF or TAIL Approx.5.7V 2001 SIENNA (RM787U) Author : Date :...
  • Page 504 Freeplay: less than 10 mm HINT: If the control cable is very loose, the vehicle’s loss of speed going uphill will be large. If the control cable is too tight, the idle RPM will become high. 2001 SIENNA (RM787U) Author : Date :...
  • Page 505 DI-603 DIAGNOSTICS CRUISE CONTROL SYSTEM DI091-25 Diagnosis Circuit CIRCUIT DESCRIPTION This circuit sends a signal to the ECU that DTC output is required. WIRING DIAGRAM Cruise Control ECU DLC1 I19494 2001 SIENNA (RM787U) Author : Date :...
  • Page 506 DI-572 Check harness and connector between cruise control ECU and DLC2, DLC2 and body ground (See page IN-31 Repair or replace harness or connector. Check and replace cruise control ECU (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 507 S Harness or connector between cruise control ECU and Short in actuator motor circuit. actuator motor S Cruise control ECU S Actuator motor Open in actuator motor circuit. WIRING DIAGRAM Cruise Control ECU Cruise Control Actuator D Actuator Motor I03206 2001 SIENNA (RM787U) Author : Date :...
  • Page 508 Check for open and short in harness and connectors between cruise control ECU and actuator motor (See page IN-31 Repair or replace harness or connector. Check and replace cruise control ECU. (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 509 S Cruise control ECU WIRING DIAGRAM Cruise Control ECU Cruise Control Actuator D Actuator Magnetic Clutch Stop Light Switch J/B No.3 Stop Lights STOP Fuse I03207 2001 SIENNA (RM787U) Author : Date :...
  • Page 510 Disconnect the stop light switch connector. CHECK: Check continuity between terminals. Switch position Continuity Switch pin free 1 - 2 (Brake pedal depressed) Switch pin pushed in 3 - 4 (Brake pedal released) I00133 Replace stop light switch. 2001 SIENNA (RM787U) Author : Date :...
  • Page 511 Check for open and short in harness and connectors between cruise control ECU and actuator magnetic clutch, actuator magnetic clutch and body ground (See page IN-31 Repair or replace harness or connector. Check and replace cruise control ECU (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 512 Do not connect the high tension cables to the wrong bat- tery terminal. You will damage the cruise control actuator. I00055 Move the control plate by hand. Control plate doesn’t move. Replace cruise control actuator. 2001 SIENNA (RM787U) Author : Date :...
  • Page 513 Replace cruise control actuator. Check harness and connector between cruise control ECU and cruise control ac- tuator (See page IN-31 Repair or replace harness or connector. Check and replace cruise control ECU (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 514 S Vehicle speed sensor S Cruise control ECU WIRING DIAGRAM Combination Cruise Control ECU Meter J/B No.3 ABS Actuator and ECU LG-B (*2) VSC ECU L-O (*1) (*1) w/ VSC (*2) w/o VSC I18652 2001 SIENNA (RM787U) Author : Date :...
  • Page 515 Check harness and connector between cruise control ECU and combination me- ter, combination meter and ABS ECU (See page IN-31 Repair or replace harness or connector. Check and replace cruise control ECU (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 516 S Cruise control ECU WIRING DIAGRAM See page DI-580 INSPECTION PROCEDURE Check speedometer circuit (See page BE-2 Repair or replace speed sensor or combination meter assembly. Check and replace cruise control ECU (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 517 Short in control switch circuit. cruise control switch, cruise control switch and body ground S Cruise control ECU WIRING DIAGRAM Cruise Control ECU Cruise Control SW RES/ACC SET/COAST CANCEL J/B No.3 C15 GND I19516 2001 SIENNA (RM787U) Author : Date :...
  • Page 518 10 - 16 V RES/ACC 0.8 - 3.7 V SET/COAST 2.5 - 6.3 V CANCEL 4.2 - 8.8 V AB0119 I00168 I00171 Proceed to next circuit inspection shown on problem symptom table (See page DI-572 2001 SIENNA (RM787U) Author : Date :...
  • Page 519 (See page IN-31 Repair or replace harness or connector. Input signal check (See step 1). Wait and see. Check and replace cruise control ECU (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 520 S Harness or connector between ECM and throttle position sensor S Throttle position sensor Short in idle signal circuit. S Harness or connector between cruise control ECU and ECM S Cruise control ECU WIRING DIAGRAM Cruise Control ECU IDLO I02746 2001 SIENNA (RM787U) Author : Date :...
  • Page 521 (See page DI-572 Check harness and connector between ECM and throttle position sensor (See page IN-31 Repair or replace harness or connector. Check throttle position sensor circuit (See page DI-41 Replace throttle position sensor. 2001 SIENNA (RM787U) Author : Date :...
  • Page 522 Check for open and short in harness and connector between cruise control ECU and ECM (See page IN-31 Repair or replace harness or connector. Check and replace cruise control ECU (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 523 OD to ECM to cut overdrive until the end of the uphill slope, and the gear shifts are reduced and gear shift points in the electronically controlled transmission are changed. WIRING DIAGRAM Cruise Control ECU Junction Connector ECT No.2 Solenoid Electronically Controlled Transmission Solenoid I19493 2001 SIENNA (RM787U) Author : Date :...
  • Page 524 Turn ignition switch ON. Disconnect the ECU connector. CHECK: Measure voltage between terminal OD of harness side connec- tor of ECU and body ground. Voltage: 10 - 14 V AB0119 I00143 I00174 Go to step 5. 2001 SIENNA (RM787U) Author : Date :...
  • Page 525 Check harness and connector between terminal OD of cruise control ECU and terminal OD1 of ECM (See page IN-31 Repair or replace harness or connector. Check and replace cruise control ECU (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 526 ECU case are grounded. WIRING DIAGRAM Ignition Cruise Control ECU Driver Side J/B No.1 Switch Driver Side J/B No.1 ECU-IG Engine Room J/B No.2 J/B No.3 FL BLOCK FL MAIN Battery I13177 2001 SIENNA (RM787U) Author : Date :...
  • Page 527 Turn ignition switch ON. CHECK: Measure voltage between terminals B and GND of ECU con- nector. 10 - 14 V AB0119 I00147 I00176 Proceed to next circuit inspection shown on problem symptom table (See page DI-572 2001 SIENNA (RM787U) Author : Date :...
  • Page 528 Measure resistance between terminal GND of ECU connector and body ground. Resistance: Below 1 Ω I00140 Repair or replace harness or connector. Check and repair harness and connector be- tween cruise control ECU and battery (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 529 GR (*2) GR (*1) GR (*1) Driver Side J/B No.1 Ignition Switch GAUGE Engine Room J/B No. 2 Driver Side J/B No.1 FL BLOCK Battery FL MAIN (*1) w/ VSC (*2) w/o VSC I18653 2001 SIENNA (RM787U) Author : Date :...
  • Page 530 I00144 I00178 Proceed to next circuit inspection shown on problem symptom table (See page DI-572 Check combination meter. (See page BE-2 Replace combination meter. Check and replace cruise control ECU (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 531 GAUGE Engine Room J/B No.2 Driver Side J/B No.1 FL BLOCK FL MAIN Battery (*3) w/ Wireless Door Lock Control (*1) w/ VSC (*2) w/o VSC (*4) w/o Wireless Door Lock Control I18651 2001 SIENNA (RM787U) Author : Date :...
  • Page 532 Light OFF (Shift to SW OFF except D position) The indicator light goes off when shifting into except D position. Proceed to next circuit inspection shown on problem symptom table (See page DI-572 2001 SIENNA (RM787U) Author : Date :...
  • Page 533 (See page DI-572 Check harness and connector between cruise control ECU and park/neutral position switch (See page IN-31 Repair or replace harness or connector. Check and replace cruise control ECU (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 534 WIRING DIAGRAM Cruise Control ECU Stop Light Switch Driver Side J/B No. 1 J/B No.3 Cruise Control Driver Side J/B No. 1 Actuator STOP FL BLOCK J/B No.3 FL MAIN Battery I04411 2001 SIENNA (RM787U) Author : Date :...
  • Page 535 SW OFF Stop Light The indicator light goes off when the brake pedal is Light switch ON SW ON depressed. Proceed to next circuit inspection shown on problem symptom table (See page DI-572 2001 SIENNA (RM787U) Author : Date :...
  • Page 536 Check for open in harness and connectors between terminal STP of cruise con- trol ECU and stop light switch (See page IN-31 Repair or replace harness or connector. Check and replace cruise control ECU (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 537 Cruise MAIN j Remains ON j Does not light up j Blinks indicator light j Normal Code j Malfunction Code (Code 1st Time DTC Check j Normal Code j Malfunction Code (Code 2nd Time 2001 SIENNA (RM787U) Author : Date :...
  • Page 538 Source voltage drop S Throttle position sensor S Harness or connector between ECM and throttle position Idle Signal Circuit sensor (DI-586 S Harness or connector between cruise control ECU and ECM S Cruise control ECU 2001 SIENNA (RM787U) Author : Date :...
  • Page 539 Problem Symptom Confirmation IN-21 Symptom occur Normal code DTC Check DI-563 Malfunction code DTC Chart Problem Symptom Table DI-568 DI-572 Input Signal Check Circuit Inspection Parts Inspection DI-573 Identification of Problem Repair Confirmation Test 2001 SIENNA (RM787U) Author : Date :...
  • Page 540 D ECU-B Fuse Cruise Control switch D Main Switch D Control Switch Stop Light Switch Cruise Control ECU Instrument Panel Junction Block No.1 D ECU-IG Fuse D STOP Fuse Park/Neutral Position Switch I19460 2001 SIENNA (RM787U) Author : Date :...
  • Page 541 Output of DTC using diagnosis check wire. DLC1 Turn the ignition switch ON. Using SST, connect terminals Tc and E of DLC1. 09843-18020 Read the DTC on the CRUISE MAIN indicator light. I00002 2001 SIENNA (RM787U) Author : Date :...
  • Page 542 Drive at a desired speed (40 km/h (25 mph) or high- er). Pull the control switch to the SET/COAST. After releasing the switch, check that the vehicle cruises at the desired speed. N17520 2001 SIENNA (RM787U) Author : Date :...
  • Page 543 Momentarily pull the control switch downward to N17520 SET/COAST, and then immediately release it. Check that the vehicle speed decreases by about 1.5 km/h (Tap-down function). 2001 SIENNA (RM787U) Author : Date :...
  • Page 544 Pull the cruise control switch to CANCEL After the control switch is turned to RES/ACC at the driving speed of more than 40 km/h (25 mph), check that the vehicle restores the speed prior to the can- cellation. 2001 SIENNA (RM787U) Author : Date :...
  • Page 545 Turn clutch switch OFF is normal (Depress clutch pedal) Drive at about 40 km/h Light (25 mph)or higher Vehicle Speed Sensor is normal Drive at about 40 km/h Light (25 mph) or below 2001 SIENNA (RM787U) Author : Date :...
  • Page 546 DTC is not output, or is output when should not be. 2. Cruise Control ECU IN-31 Cruise MAIN indicator light remains ON or falls to light up. 1. Cruise MAIN Indicator Light Switch Circuit DI-601 2001 SIENNA (RM787U) Author : Date :...
  • Page 547 Ignition switch ON 4.2 - 8.8 V CANCEL switch hold ON Ignition switch ON (C15-10 C15-16) 2.5 - 6.3 V SET/COAST switch hold ON Ignition switch ON 0.8 - 3.7 V RES/ACC switch hold ON 2001 SIENNA (RM787U) Author : Date :...
  • Page 548 ACC switch hold ON (C15-15 C15-16) During cruise control driving Below 1 V COAST switch hold ON Body Ground Body Constant Below 1 V (C15-16 Body Ground) Ground (*1) : w/ VSC (*2) : w/o VSC 2001 SIENNA (RM787U) Author : Date :...
  • Page 549 EFI main relay (Marking: EFI) and supplying power to terminal +B of the ECM. WIRING DIAGRAM Driver Side J/B No.1 IGSW MREL J/B No.3 Engine Room Relay J/B No.2 Junction Connector MAIN Battery A07530 2001 SIENNA (RM787U) Author : Date :...
  • Page 550 Repair or replace harness or connector. Check EFI main relay (Marking: EFI) (See page SF-64 Replace EFI main relay. Check EFI fuse (See page DI-135 Check for short in all the harness and components connected to EFI fuse. 2001 SIENNA (RM787U) Author : Date :...
  • Page 551 Check ignition switch (See page BE-15 Replace ignition switch. Check for open in harness and connector be- tween IG switch and EFI main relay, EFI main relay and body ground (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 552 EFI Main Relay Circuit Opening Relay Fuel Pump IG Switch Park/ Neutral Position Switch (A/T) Clutch Start Switch (M/T) (STA Signal) MAIN (NE Signal) Battery Starter Relay Starter P19781 2001 SIENNA (RM787U) Author : Date :...
  • Page 553 Engine Room MREL J/B No.2 Engine Room R/B No.1 EFI Relay CIR OPN Relay Engine Room J/B No.2 LG-R ST Relay MAIN J6 J/C Fuel IH1 3 Pump Park Nutral Position Switch Starter Battery...
  • Page 554 Measure voltage between terminal FC of ECM and body ground. Voltage 9 - 14 V A02064 Check for open in harness and connector be- tween EFI main relay (Marking: EFI) and circuit opening relay, circuit opening relay and ECM. 2001 SIENNA (RM787U) Author : Date :...
  • Page 555 Check for open in harness and connector between circuit opening relay and fuel pump, fuel pump and body ground (See page IN-31 Repair or replace harness or connector. Check and replace ECM (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 556 IACV closed (VSV: ON) IACV 30° Throttle Valve 3,700 rpm Engine speed FI7011 FI6570 A00306 WIRING DIAGRAM Engine Romm J/B No.2 MREL From Battery EFI Main Relay J/B No.3 VSV for ACIS ACIS A07532 2001 SIENNA (RM787U) Author : Date :...
  • Page 557 DIAGNOSTICS ENGINE INSPECTION PROCEDURE TOYOTA hand-held tester Connect TOYOTA hand-held tester and check operation of VSV for ACIS. PREPARATION: Remove the fuse cover on the instrument panel. Connect the TOYOTA hand-held tester to the DLC3. Turn the ignition switch ON and TOYOTA hand-held tes-...
  • Page 558 IN-31 Repair or replace harness or connector. Check and replace ECM (See page IN-31 OBD II scan tool (excluding TOYOTA hand-held tester) Check VSV for ACIS (See page SF-71 Replace VSV for ACIS. Check voltage between terminal ACIS of ECM connector and body ground.
  • Page 559 DI-154 DIAGNOSTICS ENGINE Check for vacuum tank (See page SF-62 Repair or replace. Check and replace ECM (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 560 HINT: After confirming DTC P0100, use the OBD II scan tool or TOYOTA hand-held tester to confirm the mass air flow ratio from the CURRENT DATA. Mass Air Flow Value (gm/sec.)
  • Page 561 PREPARATION: Connect the OBD II scan tool or TOYOTA hand-held tester to the DLC3. Turn the ignition switch ON and push the OBD II scan tool or TOYOTA hand-held tester main switch Start the engine. CHECK: Read the mass air flow rate on the OBD II scan tool or TOYOTA hand-held tester.
  • Page 562 A02017 Check and replace ECM (See page IN-31 Check for open and short in harness and connector between mass air flow meter and ECM (See page IN-31 Repair or replace harness or connector. 2001 SIENNA (RM787U) Author : Date :...
  • Page 563 Check and replace ECM (See page IN-31 A02018 Check for open in harness and connector between mass air flow meter and ECM (See page IN-31 Repair or replace harness or connector. Replace mass air flow meter. 2001 SIENNA (RM787U) Author : Date :...
  • Page 564 INSPECTION PROCEDURE HINT: Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 565 P0110 Open or short in intake air temp. sensor circuit S ECM HINT: After confirming DTC P0110, use the OBD II scan tool or TOYOTA hand-held tester to confirm the intake air temp. from ”CURRENT DATA”. Temp. Displayed Malfunction -40 °C ( -40°F ) Open circuit 140°C ( 284°F ) or more...
  • Page 566 PREPARATION: Connect the OBD II scan tool or TOYOTA hand-held tester to the DLC3. Turn the ignition switch ON and push the OBD II scan tool or TOYOTA hand-held tester main switch CHECK: Read temp. value on the OBD II scan tool or TOYOTA hand-held tester.
  • Page 567 Connect sensor wire harness terminals together. Intake Air Turn the ignition switch ON. Temp. Sensor CHECK: Read temp. value on the OBD II scan tool or TOYOTA hand-held tester. Temp. value: 140 C (284 F) or more A00210 Confirm good connection at sensor.
  • Page 568 Disconnect the mass air flow meter connector. Turn the ignition switch ON. Intake Air CHECK: Temp. Sensor Read temp. value on the OBD II scan tool or TOYOTA hand-held tester. Temp. value: -40 C (-40 F) A00212 Replace mass air flow meter.
  • Page 569 P0115 Open or short in engine coolant temp. sensor circuit S ECM HINT: After confirming DTC P0115, use the OBD II scan tool or TOYOTA hand-held tester to confirm the engine coolant temp. from CURRENT DATA. Temperature Displayed Malfunction -40 °C (-40°F) Open circuit 140°C (284°F) or more...
  • Page 570 PREPARATION: Connect the OBD II scan tool or TOYOTA hand-held tester to the DLC3. Turn the ignition switch ON and push the OBD II scan tool or TOYOTA hand-held tester main switch CHECK: Read temperature value on the OBD II scan tool or TOYOTA hand-held tester.
  • Page 571 ECM connector (See page IN-31 Turn the ignition switch ON. CHECK: Read temperature. value on the OBD II scan tool or TOYOTA hand-held tester. Temperature value: 140 C (284 F) or more A02020 Open in harness between terminal E2 or THW, repair or replace harness.
  • Page 572 HINT: Engine coolant temp. sensor connector is disconnected. Turn the ignition switch ON. CHECK: Read temperature value on the OBD II scan tool or TOYOTA hand-held tester. Temperature value: -40 C (-40 F) Repair or replace harness or connector. A02043...
  • Page 573 If DTCs P0115 and P0116 are output simultaneously, engine coolant temp. sensor circuit may be open. Perform troubleshooting of DTC P0115 first. Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 574 DI-36 DIAGNOSTICS ENGINE Check thermostat (See page CO-12 Replace thermostat. Replace engine coolant temp. sensor. 2001 SIENNA (RM787U) Author : Date :...
  • Page 575 S ECM (b) VTA 4.9 V HINT: After confirming DTC P0120, use the OBD II scan tool or TOYOTA hand-held tester to confirm the throttle valve opening percentage and closed throttle position switch condition. Throttle valve opening position expressed as percentage...
  • Page 576 If DTCs P0110, P0115 and P0120 may be open. Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 577 Throttle valve Resistance 1 ∼ 2 2.5 - 5.9 kΩ S05339 3 ∼ 2 Fully closed 0.2 - 6.3 kΩ 3 ∼ 2 Fully open 2.0 - 10.2 kΩ Replace throttle position sensor. 2001 SIENNA (RM787U) Author : Date :...
  • Page 578 Voltage: 4.5 - 5.5 V VC (+) E2 (-) A02022 Check and replace ECM (See page IN-31 Check for open in harness and connector be- tween ECM and sensor (VC line) (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 579 INSPECTION PROCEDURE HINT: Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 580 (d) After starting engine y 140 sec HINT: After confirming DTC P0125, use the OBD II scan tool or TOYOTA hand−held tester to confirm voltage output of heated oxygen sensors (bank 1, 2 sensor 1) from CURRENT DATA. The ECM controls the voltage of AF and AF terminals of ECM to the fixed voltage.
  • Page 581 DI-43 DIAGNOSTICS ENGINE OBD II scan tool (excluding TOYOTA hand-held tester) displays the one fifth of the A/F sensor output voltage which is displayed on the TOYOTA hand-held tester. WIRING DIAGRAM A/F sensor (Bank 1, Sensor 1) A/F sensor (Bank 2, Sensor 1) J/B No.3...
  • Page 582 Warm up the A/F sensors (bank 1, 2 sensor 1) with the engine at 2,500 rpm for approx. 90 sec. CHECK: Read voltage value of A/F sensors (bank 1, 2 sensor 1) on the screen of OBD II scan tool or TOYOTA hand- held tester when you perform all the following conditions.
  • Page 583 Check air induction system (See page SF-1 Repair or replace. Check fuel pressure (See page SF-6 Check and repair fuel pump, fuel pipe line and filter (See page SF-1 Check injector injection (See page SF-26 Replace injector. 2001 SIENNA (RM787U) Author : Date :...
  • Page 584 Check and replace ECM (See page IN-31 Did vehicle runs out of fuel in the past ? Check for intermittent problems (See page DI-3 DTC P0125 is caused by running out of fuel. 2001 SIENNA (RM787U) Author : Date :...
  • Page 585 INSPECTION PROCEDURE HINT: Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel ratio was lean or rich, etc.
  • Page 586 INSPECTION PROCEDURE HINT: Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air fuel ratio lean or rich, etc.
  • Page 587 ENGINE Check output voltage of heated oxygen sensor (bank 1 sensor 2). PREPARATION: Connect the OBD II scan tool or TOYOTA hand-held tester to the DLC3. Warm up the engine to normal operating temp. CHECK: Read voltage output of heated oxygen sensor (bank 1 sensor 2) when engine suddenly raced.
  • Page 588 INSPECTION PROCEDURE HINT: Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 589 Check resistance of heated oxygen sensor heater (See page SF-82 Replace heated oxygen sensor. Check and repair harness or connector between EFI main relay (Marking: EFI), heated oxygen sensor and ECM (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 590 If the vehicle runs out of fuel, the air-fuel ratio is lean and DTC P0171 or P0174 is recorded. The MIL then comes on. If the total of the short-term fuel trim value and long-term fuel trim value is within 35 % (80°C (176°F) or more), the system is functioning normally. 2001 SIENNA (RM787U) Author : Date :...
  • Page 591 AF terminals of ECM to the fixed voltage. Therefore, it is impossible to confirm the A/F sensor output voltage without OBD II scan tool or TOYOTA hand-held tester. OBD II scan tool (excluding TOYOTA hand-held tester) displays the one fifth of the A/F sensors (bank 1, 2 sensor 1) output voltage which is displayed on the TOYOTA hand-held tester.
  • Page 592 Repair or replace. Check fuel pressure (See page SF-6 Check and repair fuel pump, pressure regulator, fuel pipe line and filter (See page SF-1 Check gas leakage on exhaust system. Repair or replace. 2001 SIENNA (RM787U) Author : Date :...
  • Page 593 Warm up the A/F sensors (bank1, 2 sensor1) with the engine at 2,500 rpm for approx. 90 sec. CHECK: Read voltage value of A/F sensors (bank1, 2 sensor1) on the screen of OBDII scan tool or TOYOTA hand- held tester when you perform all the following conditions.
  • Page 594 Check and replace ECM (See page IN-31 Did vehicle runs out of fuel in the past ? Check for intermittent problems (See page DI-3 DTC P0171, P0172, P0174 or P0175 is caused by running out of fuel. 2001 SIENNA (RM787U) Author : Date :...
  • Page 595 For any particular 1,000 revolutions of engine, misfiring is S Open or short in engine wire P0305 detected which causes a deterioration in emission S Connector connection P0306 (2 trip detection logic) S ECM 2001 SIENNA (RM787U) Author : Date :...
  • Page 596 ENGINE SPD, CALC LOAD in the freeze frame data or MISFIRE RPM, MISFIRE LOAD in the data list. If you have no TOYOTA hand-held tester, turn the ignition switch OFF after the symptom is simulated the first time. Then repeat the simulation process again.
  • Page 597 If is the case that DTC besides misfire is memorized simultaneously, first perform the troubleshooting for them. Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame data records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 598 10 V 10 V /Division /Division 100 msec./Division (Idling) 1 msec./Division (Idling) FI6588 FI6538 Injection duration A00064 Go to step 5. Check resistance of injector of misfiring cylinder (See page SF-21 Replace injector. 2001 SIENNA (RM787U) Author : Date :...
  • Page 599 Check injector injection (See page SF-26 Replace injector. Check mass air flow meter and engine coolant temp. sensor (See pages SF-35 SF-76 Repair or replace. Check compression pressure, valve clearance and valve timing. 2001 SIENNA (RM787U) Author : Date :...
  • Page 600 KNKR Knock Sensor 2 (On left bank) KNKL A09082 INSPECTION PROCEDURE HINT: DTC P0325 is for the right bank knock sensor circuit. DTC P0330 is for the left bank knock sensor cir- cuit. 2001 SIENNA (RM787U) Author : Date :...
  • Page 601 DIAGNOSTICS ENGINE Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 602 If DTC P0325 has changed to P0330, check the knock sensor circuit on the right bank side. If DTC P0330 has changed to P0325, check the knock sensor circuit on the left bank side. Repair or replace harness or connector. Replace knock sensor. 2001 SIENNA (RM787U) Author : Date :...
  • Page 603 Perform troubleshooting of DTC P0335 first. If no trouble is found, troubleshoot the following mechani- cal systems. Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 604 (See page IN-31 Repair or replace harness or connector. Inspect sensor installation and teeth of crankshaft timing pulley. Tighten the sensor. Replace crankshaft timing pulley. Check and replace ECM (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 605 INSPECTION PROCEDURE HINT: Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 606 Repair or replace harness or connector. Inspect sensor installation and tooth of left bank camshaft timing pulley. Tighten the sensor. Replace left bank camshaft timing pulley. Check and replace ECM (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 607 S Heated oxygen sensor (bank 1, sensor 2) between rich and lean S Open or short in A/F sensor (bank 1, 2 sensor 1) circuit (2 trip detection logic) S A/F sensors (bank 1, 2 sensor 1) 2001 SIENNA (RM787U) Author : Date :...
  • Page 608 INSPECTION PROCEDURE HINT: Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 609 ENGINE Check A/F sensors (bank 1, 2 sensor 1) (See page SF-81 Repair or replace. Check heated oxygen sensor (bank 1 sensor 2) (See page SF-82 Repair or replace. Replace three-way catalytic converter. 2001 SIENNA (RM787U) Author : Date :...
  • Page 610 S Charcoal canister cracked, holed or damaged S Open or short in vapor pressure sensor circuit S Vapor pressure sensor S Fuel tank over fill check valve cracked or damaged S ECM 2001 SIENNA (RM787U) Author : Date :...
  • Page 611 Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel ratio was lean or rich, etc.
  • Page 612 Hoses and tubes around fuel tank and charcoal canister A10193 Repair or replace. Check that fuel tank cap is TOYOTA genuine parts. Replace to TOYOTA genuine parts. Check that fuel tank cap is correctly installed. Correctly install fuel tank cap.
  • Page 613 Check for proper connection of the fuel tank and fuel evap pipe (See page EC-6 ), fuel evap pipe and fuel tube under the floor, fuel tube under the floor and charcoal canister. Check the hose and tube for cracks, hole and damage. Repair or replace. 2001 SIENNA (RM787U) Author : Date :...
  • Page 614 SF-83 Remove the fuel tank cap. PTNK Turn the ignition switch ON. CHECK: Measure the voltage between terminals PTNK and E2 of the ECM connectors. Voltage: 3.3 V A14870 Go to step 12. 2001 SIENNA (RM787U) Author : Date :...
  • Page 615 Replace fuel tank or fuel tank over fill check valve. It is likely that vehicle user did not properly close fuel tank cap. Please explain to customer how to properly install fuel tank cap. 2001 SIENNA (RM787U) Author : Date :...
  • Page 616 Fig. 1 Vapor Pressure Sensor VSV for Pressure VSV for Fuel Tank Over VSV for Switching Valve EVAP Fill Check Valve (10) (11) Charcoal Canister Fuel Tank A10142 2001 SIENNA (RM787U) Author : Date :...
  • Page 617 P0446, P0450 or P0451. If no malfunction is detected, troubleshoot DTC P0440 next. Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel ratio was lean or rich, etc.
  • Page 618 VSV for pressure switching valve, and VSV for pressure switching valve and charcoal canister (See page DI-72 Repair or connect VSV or sensor connector. Check hose and tube between fuel tank and charcoal canister (See page DI-72 2001 SIENNA (RM787U) Author : Date :...
  • Page 619 Check voltage between terminals VC and E2 of ECM connector (See page DI-72 Check and replace ECM (See page IN-31 Check voltage between terminals PTNK and E2 of ECM connectors (See page DI-72 Go to step 13. 2001 SIENNA (RM787U) Author : Date :...
  • Page 620 Disconnect the vacuum hose for the VSV for the EVAP from the charcoal canister. Start the engine. CHECK: When the VSV for the EVAP is operated by the TOYOTA hand- held tester, check whether the disconnected hose applies suc- VSV is OFF tion to your finger.
  • Page 621 Select the ACTIVE TEST mode on the TOYOTA hand- held tester. BE6653 VSV is ON VSV is OFF A10149 CHECK: A10150 A10281 Check the VSV operation when it is operated by the TOYOTA hand-held tester. 2001 SIENNA (RM787U) Author : Date :...
  • Page 622 Check for open and short in harness and connector between EFI main relay (Marking: EFI) and VSV for CCV, and VSV for CCV and ECM (See page IN-31 Repair or replace harness or connector. 2001 SIENNA (RM787U) Author : Date :...
  • Page 623 VSV is ON VSV is OFF held tester main switch ON. Select the ACTIVE TEST mode on the TOYOTA hand- held tester. CHECK: Check the VSV operation when it is operated by the TOYOTA BE6653 A10607 hand-held tester. A10606 A10628 VSV is ON: Air from port E flows out through port F.
  • Page 624 Select the ACTIVE TEST mode on the TOYOTA hand- VSV for EVAP held tester. VSV for CCV Start the engine. The VSV for the CCV is ON by the TOYOTA hand-held tester. VSV for pressure The VSV for the EVAP and the VSV for the pressure Switching Valve...
  • Page 625 The VSV for the CCV and the VSV for the pressure VSV for pressure switching valve are ON by the TOYOTA hand-held tester. Switching Valve The VSV for the EVAP is ON by the TOYOTA hand-held tester and hold the VSV for the EVAP until voltage be- 1.2 V Measure 30 sec.
  • Page 626 (See page DI-72 Repair or replace. Check that fuel tank cap is TOYOTA genuine parts (See page DI-72 Replace to TOYOTA genuine parts. Check that fuel tank cap is correctly installed (See page DI-72 Correctly install fuel tank cap.
  • Page 627 Check vacuum hoses ((8), (9) , (10) and (11) in Fig. 1 in circuit description). CHECK: Check that the vacuum hose is connected correctly. Check the vacuum hose for looseness and disconnection. Check the vacuum hose for cracks, hole damage and blockage. Repair or replace. 2001 SIENNA (RM787U) Author : Date :...
  • Page 628 DI-72 Go to step 13. Check for open and short in harness and connector between vapor pressure sensor and ECM (See page IN-31 Repair or replace harness or connector. Replace vapor pressure sensor. 2001 SIENNA (RM787U) Author : Date :...
  • Page 629 Check for open and short in harness and connector between EFI main relay (Marking: EFI) and VSV for EVAP, and VSV for EVAP and ECM (See page IN-31 Repair or replace harness or connector. 2001 SIENNA (RM787U) Author : Date :...
  • Page 630 Check for open and short in harness and connector between EFI main relay (Marking: EFI) and VSV for CCV, and VSV for CCV and ECM (See page IN-31 Repair or replace harness or connector. 2001 SIENNA (RM787U) Author : Date :...
  • Page 631 VSV for pressure switching valve, and VSV for pressure switching valve and fuel tank. Check for open and short in harness and connector between EFI main relay (Marking: EFI) and VSV for pressure switching valve, and VSV for pressure switching valve and ECM (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 632 Check and replace ECM (See page IN-31 Check fuel tank over fill check valve (See page EC-6 Replace fuel tank over fill check valve or fuel tank. Check and replace charcoal canister (See page EC-6 2001 SIENNA (RM787U) Author : Date :...
  • Page 633 (a) and (b): (2 trip detection logic) S ECM (a) Vehicle speed: 0 km/h (0mph), Engine speed: Idling and P0451 VSV for pressure switching valve is OFF (b) vavor pressure sensor value y opening pressure valve of charcoal canister 2001 SIENNA (RM787U) Author : Date :...
  • Page 634 P0441, P0446 P0450 or P0451. If no malfunction is detected, troubleshoot DTC P0440 or P0442 next. Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel ratio was lean or rich, etc.
  • Page 635 (2 trip detection logic) diti (2 t i d t ti h t i P0500/61 P0500/61 S ECM Vehicle is being driven WIRING DIAGRAM Combination Meter J/B No.3 A11086 2001 SIENNA (RM787U) Author : Date :...
  • Page 636 INSPECTION PROCEDURE HINT: Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 637 (J/B No.3) and ECM (See page IN-31 Check for open in harness and connector between J/B No.3 and combination meter (See page IN-31 Repair or replace harness or connector. Check and replace ECM (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 638 (2 trip detection logic) S Air intake (hose loose) S ECM WIRING DIAGRAM IAC Valve J/B No.3 Engine Room J/B No.2 11 3B MAIN MREL EFI Relay Battery *: USA 15A Canada 20A A14829 2001 SIENNA (RM787U) Author : Date :...
  • Page 639 INSPECTION PROCEDURE HINT: Read freeze frame data using TOYOTA hand held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 640 Check for open and short in harness and connector between engine room J/B and IAC valve, IAC valve and ECM (See page IN-31 Check operation of IAC valve (See page SF-47 Repair or replace IAC valve. 2001 SIENNA (RM787U) Author : Date :...
  • Page 641 Check the blockage of IAC valve and the passage to bypass the throttle valve. Repair or replace IAC valve. Check and replace ECM (See page IN-31 Check for A/C signal circuit (See page AC-133 Repair or replace. Check air induction system (See page SF-1 2001 SIENNA (RM787U) Author : Date :...
  • Page 642 AFR/AFL terminals of ECM to the fixed voltage. Therefore, it is impossible to confirm the A/F sensor output voltage without OBD II scan tool or TOYOTA hand-held tester. OBD II scan tool (excluding TOYOTA hand-held tester) displays the one fifth of the A/F sensor output voltage which is displayed on the TOYOTA hand-held tester.
  • Page 643 If the conditions in this test are not strictly followed, detection of the malfunction will not be possible. If you do not have a TOYOTA hand-held tester, turn the ignition switch OFF after performing steps (3) and (4), then perform steps (3) and (4) again.
  • Page 644 Warm up the A/F sensors (bank1, 2 sensor1) with the engine at 2,500 rpm for approx. 90 sec. CHECK: Read voltage of A/F sensors (bank 1, 2 sensor 1) on the screen of OBD II scan tool or TOYOTA hand-held tester when you perform all the following conditions.
  • Page 645 SF-81 Replace A/F sensor. Check air induction system (See page SF-1 Repair or replace. Check fuel pressure (See page SF-21 Check and repair fuel pump, fuel pipe line and filter (See page SF-1 2001 SIENNA (RM787U) Author : Date :...
  • Page 646 Check and replace ECM (See page IN-31 Did vehicle runs out of fuel in the past ? Check for intermittent problems (See page DI-3 DTC P1130 and /or P1150 is caused by running out of fuel. 2001 SIENNA (RM787U) Author : Date :...
  • Page 647 INSPECTION PROCEDURE HINT: Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 648 Warm up the A/F sensors (bank1, 2 sensor1) with the engine at 2,500 rpm for approx. 90 sec. CHECK: Read voltage of A/F sensors (bank 1, 2 sensor 1) on the screen of OBD II scan tool or TOYOTA hand-held tester when you perform all the following conditions.
  • Page 649 SF-81 Replace A/F sensor. Check air induction system (See page SF-1 Repair or replace. Check fuel pressure (See page SF-6 Check and repair fuel pump, fuel pipe line and filter (See page SF-1 2001 SIENNA (RM787U) Author : Date :...
  • Page 650 Check and replace ECM (See page DI-3 Did vehicle runs out of fuel in the past ? Check for intermittent problems (See page DI-3 DTC P1133 and /or P1153 is caused by running out of fuel. 2001 SIENNA (RM787U) Author : Date :...
  • Page 651 INSPECTION PROCEDURE HINT: Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 652 Replace A/F sensors (bank 1, 2 sensor 1). Check and repair harness or connector between EFI main relay (Marking: EFI) and A/F sensors (bank 1, 2 sensor 1) and ECM (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 653 Condition (a) is repeated 3 times consecutively during 6 con- P1310 secutively IGT signals while engine is running P1315 S Ignition coil with igniter (a) IGF signal is not input to ECM for 2 or more ignitions P1320 S ECM P1325 2001 SIENNA (RM787U) Author : Date :...
  • Page 654 Engine Room J/B I4 Ignition Coil and Igniter No. 4 IGT4 I5 Ignition Coil and Igniter No. 5 IGT5 FL MAIN Battery I6 Ignition Coil and Igniter No. 6 IGT6 Noise Filter A14827 2001 SIENNA (RM787U) Author : Date :...
  • Page 655 If DTCs P1305, P1310 and P1320, are output simultaneously, IGF2 circuit may be open or short. Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel ratio was lean or rich, etc.
  • Page 656 Check and replace ECM (See page IN-31 Check for open and short in harness and connector in IGT signal circuit between ECM and ignition coil with igniter (See page IN-31 Repair or replace harness or connector. 2001 SIENNA (RM787U) Author : Date :...
  • Page 657 Measure the voltage between terminals IGT1 - IGT6 of the ECM connector and body ground when the engine is cranked. IGT6 Voltage: More than 0.1 V and less than 4.5 V A07629 Check and replace ECM (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 658 Remove the AM2 fuse from the engine room J/B. CHECK: Check the continuity of the AM2 fuse. Continuity Check for short in all harness and components AM2 Fuse connected to AM2 fuse. S04162 Replace ignition coil with igniter. 2001 SIENNA (RM787U) Author : Date :...
  • Page 659 DI-65 INSPECTION PROCEDURE Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 660 INSPECTION PROCEDURE HINT: Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel ratio was lean or rich, etc.
  • Page 661 If DTC P1354 is displayed, check left bank VVT system circuit. Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel ratio was lean or rich, etc.
  • Page 662 Check operation of OCV. PREPARATION: Start the engine and warmed it up. Connect the TOYOTA hand-held tester and select the VVT from the ACTIVE TEST menu. CHECK: Check the engine speed when operate the OCV by the TOYOTA hand-held tester.
  • Page 663 DI-125 DIAGNOSTICS ENGINE Check VVT controller assembly. PREPARATION: Remove the timing belt (See page EM-16 Remove the cylinder head cover. Remove the OCV (See page EM-33 Drain oil into the VVT controller assembly (See page EM-33 CHECK: Check whether the oil into VVT controller assembly is drained or not. The oil into VVT controller assembly is drained.
  • Page 664 VVT. There is also no problem since the oil filter should get the foreign object in the engine oil. Replace ECM OBD II scan tool (excluding TOYOTA hand-held tester): Check valve timing (See page EM-16 Repair valve timing.
  • Page 665 DI-127 DIAGNOSTICS ENGINE Check operation of OCV. PREPARATION: OCV Connector Start the engine. CHECK: Check the engine speed when disconnecting the OCV connector. Check the engine speed when applying battery positive voltage between the terminals of the OCV. RESULT: Result Check (a) Check (b) Normal engine speed...
  • Page 666 DI-128 DIAGNOSTICS ENGINE Check and replace ECM (See page IN-31 Check VVT controller assembly. PREPARATION: Remove the timing belt (See page EM-16 Remove the cylinder head cover. Remove the OCV (See page EM-33 Drain oil into the VVT controller assembly (See page EM-33 CHECK: Check whether the oil into VVT controller assembly is drained or not.
  • Page 667 DI-129 DIAGNOSTICS ENGINE Check whether or not DTC P1349/P1354 is stored. PREPARATION: Clear the DTC (See page DI-3 Perform simulation test. CHECK: Check whether or not DTC P1349/P1354 is stored (See page DI-3 DTC P1349/P1354 is not stored. VVT system is OK.* *: DTCs P1349 and P1354 are also output after the foreign ob- ject is caught in some part of the system in the engine oil and the system returns to normal in a short time.
  • Page 668 If DTC P1350 is displayed, check right bank VVT sensor (camshaft position sensor). Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel ratio was lean or rich, etc.
  • Page 669 (See page IN-31 Repair or replace harness or connector. Inspect sensor installation and signal plate teeth of camshaft timing gear. Tighten sensor. Replace camshaft timing gear. Check and replace ECM (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 670 30 km or more 10 times or more after depressing brake S ECM (2 trip detection logic) WIRING DIAGRAM Driver Side J/B No.1 Driver Side J/B No.1 J/B No.3 Stop Light Switch STOP Fusible Link Block To Stop Light MAIN Battery A07527 2001 SIENNA (RM787U) Author : Date :...
  • Page 671 INSPECTION PROCEDURE HINT: Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 672 DI-134 DIAGNOSTICS ENGINE Check harness and connector between ECM and stop light switch (See page IN-31 Repair or replace harness or connector. Check and replace ECM (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 673 INSPECTION PROCEDURE HINT: Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because free frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 674 Continuity Check for short in all harness and components EFI Fuse connected to EFI fuse. S04162 Check and repair harness or connector be- tween battery and EFI fuse, and EFI fuse and ECM. 2001 SIENNA (RM787U) Author : Date :...
  • Page 675 If DTC P1663 displayed, check left bank OCV circuit. Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel ratio was lean or rich, etc.
  • Page 676 DI-138 DIAGNOSTICS ENGINE Check operation of OCV. PREPARATION: Start the engine and warmed it up. Disconnect the OCV connector. Apply battery positive voltage between terminals of the OCV. CHECK: Check the engine speed. Rough idle or engine stalled. A06076 A11891 Replace OCV.
  • Page 677 DI-139 DIAGNOSTICS ENGINE OBD II scan tool (excluding TOYOTA hand-held tester): Check operation of OCV. PREPARATION: Start the engine and warmed it up. Disconnect the OCV connector. Apply battery positive voltage between terminals of the OCV. CHECK: Check the engine speed.
  • Page 678 DI-197 HINT: Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc.
  • Page 679 WIRING DIAGRAM Engine Room J/B No.2 MAIN From Battery ST Relay Junction Park/Neutral Connector Position Switch Starter Driver Side J/B No.1 3 1J Instrument Panel J/B From Ignition Switch A07529 2001 SIENNA (RM787U) Author : Date :...
  • Page 680 Connect TOYOTA hand-held tester, and check STA signal. PREPARATION: Connect the TOYOTA hand-held tester to the DLC3. Turn the ignition switch ON and push the TOYOTA hand-held tester main switch ON. CHECK: Read STA signal on the TOYOTA hand-held tester while starter operates.
  • Page 681 DI-143 DIAGNOSTICS ENGINE OBD II scan tool (excluding TOYOTA hand-held tester) Check voltage between terminal STA of ECM connector and body ground. PREPARATION: Remove the glove compartment (See page SF-83 CHECK: Measure voltage between terminal STA of the ECM connector and body ground during engine cranking.
  • Page 682 Condition of MIL Remains on Sometimes light up Does not light up Normal Malfunction code(s) (code Normal Mode (Precheck) Freezed frame data ( DTC Inspection Normal Malfunction code(s) (code Check Mode Freezed frame data ( 2001 SIENNA (RM787U) Author : Date :...
  • Page 683 S Injector blockage P0171 System too Lean S Mass air flow meter (DI-52 (Fuel Trim) S Engine coolant temp. sensor S A/F sensors (bank 1, 2 sensor 1) S Gas leakage on exhaust system 2001 SIENNA (RM787U) Author : Date :...
  • Page 684 ((1) or (2) in fig. 1) (DI-72 System Malfunction S Hose or tube cracked, holed, damaged or loose seal ((3) in fig. 1) S Fuel tank cracked, holed or damaged S Charcoal canister cracked, holed or damaged 2001 SIENNA (RM787U) Author : Date :...
  • Page 685 S Same as DTC No. P1135 Malfunction (DI-1 (Bank 2 Sensor 1) S Open or short in IGF or IGT circuit from igniter to ECM P1300 S Igniter Igniter Circuit Malfunction (DI-1 S ECM 2001 SIENNA (RM787U) Author : Date :...
  • Page 686 S ECM (DI-135 P1656 OCV Circuit Malfunction (Bank (DI-137 S Open or short in OCV circuit S O en or short in OCV circuit S OCV OCV Circuit Malfunction (Bank P1663 S ECM (DI-137 2001 SIENNA (RM787U) Author : Date :...
  • Page 687 S Immobiliser system (DI-622 Immobiliser System B2797 S Immobiliser system Communication Malfunction No.1 (DI-624 B2798 S Immobiliser system Communication Malfunction No.2 (DI-626 @@@ MIL lights up, - @@@ MIL does not light up 2001 SIENNA (RM787U) Author : Date :...
  • Page 688 See the indicated pages for detailed explanations. Customer Problem Analysis P. DI-2 Connect the OBD II scan tool or TOYOTA hand-held tester to DLC3 P. DI-3 If the display indicates a communication fault in the tool, inspect DLC3 P. DI-3 Check DTC and Freezed Frame Data (Precheck) Record or Print DTC and Freezed Frame Data P.
  • Page 689 VSV for Canister Closed (Bank 2 Sensor 1) A/F Sensor Valve (CCV) (Bank 1 Sensor 1) Knock Sensor 1 Park/Neutral Position Switch VSV for Pressure Switching Valve Charcoal Canister Vapor Pressure Sensor Fuel Pump A14805 2001 SIENNA (RM787U) Author : Date :...
  • Page 690 When troubleshooting OBD II vehicles, the only dif- ference from the usual troubleshooting procedure is that you connect to the vehicle the OBD II scan tool complying with SAE J1978 or TOYOTA hand- held tester, and read off various data output from the vehicle’s ECM.
  • Page 691 ECM to check mode when troubleshooting, the technician can cause the MIL to light up for a mal- function that is only detected once or momentarily (TOYOTA hand- held tester only) (See page DI-13 *2 trip detection logic: When a malfunction is first detected, the malfunc- tion is temporarily stored in the ECM memory (1st trip).
  • Page 692 If your display shows ”UNABLE TO CONNECT TO VEHICLE” when you have connected the cable of the OBD II scan tool or TOYOTA hand-held tester to DLC3, turned the ignition switch ON and operated the scan tool, there is a problem on the ve- hicle side or tool side.
  • Page 693 DI-6 DIAGNOSTICS ENGINE Connect the OBD II scan tool or TOYOTA hand- held tester to DLC3 at the lower center of the instru- ment panel. Turn the ignition switch ON and push the OBD II scan tool or TOYOTA hand-held tester switch ON.
  • Page 694 Prepare the TOYOTA hand-held tester. Connect the TOYOTA hand- held tester to the DLC3 at the lower center of the instrument panel. Turn the ignition switch ON and push the TOYOTA hand-held tester switch ON. Switch the TOYOTA hand-held tester normal mode to check mode (Check that the MIL flashes.).
  • Page 695 IGF signal is detected for 6 consecutive ignitions CHECK FOR INTERMITTENT PROBLEMS TOYOTA HAND-HELD TESTER only: By putting the vehicle’s ECM in check mode, 1 trip detection logic is possible instead of 2 trip detection logic and sensitivity to detect open circuits is increased. This makes it easier to detect intermittent problems.
  • Page 696 Visually check that the air filter is not dirty or excessive oily. HINT: If necessary, clean the filter with compressed air. First blow from inside thoroughly, then blow from outside of the filter. Inside Repair or replace. P00495 2001 SIENNA (RM787U) Author : Date :...
  • Page 697 SF-6 Proceed to page SF-6 and continue to trouble- shoot. Check for spark (See page IG-1 Proceed to page IG-1 and continue to trouble- shoot. Proceed to problem symptoms table on page DI-21 2001 SIENNA (RM787U) Author : Date :...
  • Page 698 : If no conditions are specifically stated for ”ldling”, it means the shift lever is at N or P position, the A/C switch is OFF and all accessory switches are OFF. TOYOTA Enhanced Signals. TOYOTA hand-held tester display Measurement Item Normal Condition*...
  • Page 699 2 ∗ : If no conditions are specifically stated for ”ldling”, it means the shift lever is at N or P position, the A/C switch is OFF and all accessory switches are OFF. 2001 SIENNA (RM787U) Author : Date :...
  • Page 700 Soon after starting (Engine stall) 1. Fuel pump control circuit DI-147 1. A/C signal circuit (Compressor Circuit) Manual A/C AC-133 During A/C operation (Engine stall) Auto A/C DI-776 2. Engine control module (ECM) IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 701 FC (E8 3) FC (E8-3) - E01 (E12-21) E01 (E12 21) LG R LG-R Idling 0 - 3.0 RSO (E12-26) - E01 (E12-21) IG switch ON, Disconnect E12 connector from ECM 9 - 14 2001 SIENNA (RM787U) Author : Date :...
  • Page 702 Pulse generation IMLD (E8-22) - E1 (E11-17) In condition without key inserted Pulse generation MREL (E8-8) - E1 (E11-17) IG switch ON 9 - 14 *1 : w/o VSC *2 : w/ VSC 2001 SIENNA (RM787U) Author : Date :...
  • Page 703 S Open circuit in IG switch circuit S Wireharness B2786/99 S IG switch adheres to OFF position WIRING DIAGRAM Driver Side J/B No.1 IGSW J/B No.3 MREL Ignition Switch Engine Room J/B No.2 Relay FL MAIN Battery I09501 2001 SIENNA (RM787U) Author : Date :...
  • Page 704 Check for open in harness and connector between terminal E1 of ECM and body ground (See page IN-31 Repair or replace harness or connector. Check EFI main relay (See page SF-64 Replace EFI main relay. 2001 SIENNA (RM787U) Author : Date :...
  • Page 705 Remove the IGN fuse from the instrument panel J/B. CHECK: Check continuity of IGN fuse. Continuity Instrument Panel J/B Check for short in all the harness and compo- nents connected to IGN fuse. S04164 2001 SIENNA (RM787U) Author : Date :...
  • Page 706 Replace ignition switch. Check for open circuit in harness and connector between ignition switch and EFI main relay, EFI main relay and body ground (See page IN-31 Repair or replace wirharness and connector. Replace ECM. 2001 SIENNA (RM787U) Author : Date :...
  • Page 707 S Open circuit in key unlock warning switch circuit. S Key unlock warning switch B2791/99 S Key unlock warning switch adheres to OFF position. S Wireharness WIRING DIAGRAM Unlock Warning Switch Junction Connector Junction Connector I03182 2001 SIENNA (RM787U) Author : Date :...
  • Page 708 Check key unlock warning switch (See page BE-15 Replace key unlock warning switch. Check harness and connector between key unlock warning switch and ECM. Repair or replace the harness or connector. Replace ECM 2001 SIENNA (RM787U) Author : Date :...
  • Page 709 (ECM is normal.) Inquire of a customer about the condition of using the system to find the cause of the trouble. (Example: Another key has been inserted, etc.) 2001 SIENNA (RM787U) Author : Date :...
  • Page 710 DTC Detecting Condition Trouble Area S Key S Transponder Key Coil S Transponder Key Amplifier B2796/99 No communication S Wireharness S ECM WIRING DIAGRAM Transponder Key Amplifier BR-W CODE BR-R RXCK BR-Y TXCT I03114 2001 SIENNA (RM787U) Author : Date :...
  • Page 711 Replace transponder key coil Check harness and connector between transponder key amplifier and ECM. Repair or replace harness and connector Does it operate normally after replacement of transponder key amplifier? Replace transponder key amplifier. Replace ECM 2001 SIENNA (RM787U) Author : Date :...
  • Page 712 (Example. Some noise is inclueded in communication line.) DTC No. DTC Detecting Condition Trouble Area S Wire Harness S Transponder Key Amplifier B2797/99 Communication error S ECM WIRING DIAGRAM Transponder Key Amplifier BR-W CODE BR-R RXCK BR-Y TXCT I03114 2001 SIENNA (RM787U) Author : Date :...
  • Page 713 Noise check PREPARATION: Insert already registered master key in the key cylinder. CHECK: Using an oscilloscope or TOYOTA hand-held tester, check that noise is included in the CODE terminal of ECM. No noise is detected. Noise Try to find the cause of the noise and remove it.
  • Page 714 DTC Detecting Condition Trouble Area S Key S Transponder Key Coil S Transponder Key Amplifier B2798/99 Communication error S Wireharness S ECM WIRING DIAGRAM Transponder Key Amplifier BR-W CODE BR-R RXCK BR-Y TXCT I03114 2001 SIENNA (RM787U) Author : Date :...
  • Page 715 Replace transponder key coil Check harness and connector between transponder key amplifier and ECM. Repair or replace harness and connector Does it operate normally after replacement of transponder key amplifier? Replace transponder key amplifier. Replace ECM 2001 SIENNA (RM787U) Author : Date :...
  • Page 716 Symptoms Engine does not start. Malfunction Normal Remains ON Does not Light Up Check Item Indicator Light Normal Code Malfunction Code (Code 1st Time DTC Check Normal Code Malfunction Code (Code 2nd Time 2001 SIENNA (RM787U) Author : Date :...
  • Page 717 S ECM HINT: To reduce the unnecessary exchange of ECM, check that a trouble occurs with the original ECM at the time of exchanging ECM and the trouble will disappear with a new ECM. 2001 SIENNA (RM787U) Author : Date :...
  • Page 718 DI-614 DI-61 1 Circuit Inspection and part Inspection DI-615 DI-626 Identification of Problem Repair Confirmation Test Step 2, 5 : Diagnostic steps permitting the use of the TOYOTA hand-held tester or TOYOTA break-out-box. 2001 SIENNA (RM787U) Author : Date :...
  • Page 719 DI-612 DIAGNOSTICS ENGINE IMMOBILISER SYSTEM DI1KI-07 PARTS LOCATION Engine Room J/B No.2 S EFI Fuse Transponder Key Amplifier Transponder Key Coil Instrument Panel J/B S IGN Fuse I18871 2001 SIENNA (RM787U) Author : Date :...
  • Page 720 When a trouble occurs in immobiliser, MIL does not light ON but DTC inspection is performed. Therefore when there seems to be a trouble with immobi- DLC3 liser, use TOYOTA hand-held tester or SST to check and A01670 troubleshoot it. Inspect the DLC3.
  • Page 721 Check the DTC (Using TOYOTA hand-held tester) Prepare the OBD ll scan tool (complying with SAEJ 1978) or TOYOTA hand-held tester. Connect the OBD ll scan tool or TOYOTA hand- held tester to DLC3 under the instrument panel low- er pad.
  • Page 722 The following procedures will erase the DTCs and freeze frame data. Operating the OBD ll scan tool (complying with SAEJ1978) or TOYOTA hand-held tester to erase the codes. (See the OBD ll scan tool’s instruction book for operating instructions.) Disconnecting the battery terminals or EFI fuse.
  • Page 723 *1 : Check that the key which did not start the engine has been registered and that it is possible to start with other already registered key codes. *2 : Finish the automatic registration mode because the mode might still remain. 2001 SIENNA (RM787U) Author : Date :...
  • Page 724 TXCT - E1 BR-Y Ignition Switch ON 10 - 14 (E9-18 E11-17) KSW - E1 Ignition Switch ON 10 - 14 (E9-23 E11-17) RXCK - E1 BR-R Ignition Switch ON 10 - 14 (E9-19 E11-17) 2001 SIENNA (RM787U) Author : Date :...
  • Page 725 S Power slide door ECU its. INSPECTION PROCEDURE Check power slide door cable. Replace power slide door unit. Initialize power slide door control system (See page BE-78 Replace power slide door unit. Nornal. 2001 SIENNA (RM787U) Author : Date :...
  • Page 726 Trouble Area S Power slide door ECU 1 - 4 Failure is detected in the motor drive circuit in the controller. INSPECTION PROCEDURE Check and replace power slide door ECU (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 727 Sensor pulses are not detected upon motor activation. INSPECTION PROCEDURE Check harness and connector between power slide door unit and ECU (See page IN-21 Repair or replace harness and connector. Replace power slide door unit. 2001 SIENNA (RM787U) Author : Date :...
  • Page 728 Slide Door Junction Connector (*1) (*1) (*2) (*2) (*2) (*1) (*1) (*2) (*2) (*1) Latch Switch (*1) (*2) (*1) (*1) (*2) (*2) (*1) (*2) (*1) (*2) (*1) RH SIDE (*2) LH SIDE I19495 2001 SIENNA (RM787U) Author : Date :...
  • Page 729 Check wire harness and connector between latch switch and power slide door ECU, latch switch and body ground (See page IN-21 Repair or replace wire harness and connector. Replace the power slide door ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 730 Sliding roof control system does not operate. Sliding roof operates abnormally or stops half way. Jam protection system does not operate. Normal Code Malfunction Code (Code 1st Time DTC Check Normal Code Malfunction Code (Code 2nd Time 2001 SIENNA (RM787U) Author : Date :...
  • Page 731 Door position out of range (DI-51 1 - 4 S ECU Motor drive circuit (DI-512 2 - 2 S Optical Sensor No optical sensor pulses (DI-513 2 - 3 S Latch Switch No secondary latch input (DI-514 2001 SIENNA (RM787U) Author : Date :...
  • Page 732 IN-31 Symptom occur DTC Check DI-503 Code 1 - 2 Except Code 1 - 2 DTC Chart Problem Symptoms Table DI-510 DI-506 Circuit Inspection DI-51 1 DI-514 Identification of Problem Repair Confirmation Test 2001 SIENNA (RM787U) Author : Date :...
  • Page 733 S ECU-B Fuse Power Slide Door Control Switch Latch Switch Power Slide Door Control ECU Power Slide Door Control Switch Latch Switch Power Slide Door Control ECU Power Slide Door Control Unit I18872 2001 SIENNA (RM787U) Author : Date :...
  • Page 734 As an example, codes 1 - 3 and 2 - 3 are shown below. Exampl: 3.2 secs. 1.2 secs. 0.4 secs. 0.4 secs. 0.4 secs. Code 2-3 Code 1-3 I09426 2001 SIENNA (RM787U) Author : Date :...
  • Page 735 Fully open the slide door by the power slide door control switch and wait for 3 secs. Fully close the slide door by the power slide door control switch and wait for 3 secs. 2001 SIENNA (RM787U) Author : Date :...
  • Page 736 DI-505 DIAGNOSTICS POWER SLIDE DOOR CONTROL SYSTEM Repeat the step (d) and (e). 2001 SIENNA (RM787U) Author : Date :...
  • Page 737 Power slide door does not operate. 3. Fuel lid courtesy (LH side only) BE-78 4. Wire harness 5. Power slide door ECU IN-31 1. Park/Neutral position switch DI-197 Only auto open function does not operate. 2. Wire harness 2001 SIENNA (RM787U) Author : Date :...
  • Page 738 S29 - 1) Power slide door control switch OFF Below 1.0 RACT RACT G - B W - B (S29 - 2 S29 - 1) Power slide door control switch ON 10 - 14 2001 SIENNA (RM787U) Author : Date :...
  • Page 739 W - B Pulse signal is output (S30 - 4 S29 - 1) IG ON and ONE front wheel is turned slowly Below 1.5 (*1): Immediately after fully closed. Immediately after half latch. 2001 SIENNA (RM787U) Author : Date :...
  • Page 740 S D squib malfunction B0100/13 S Airbag sensor assembly S Spiral cable malfunction S Wire harness S Airbag sensor assembly malfunction WIRING DIAGRAM Airbag Sensor Assembly D Squib C5 D- Spiral Cable H01451 2001 SIENNA (RM787U) Author : Date :...
  • Page 741 For the connector (on the spiral cable side) between the spiral cable and the steering wheel pad, measure the resistance be- tween D+ and D-. Resistance: 1 MΩ or Higher H01001 H02193 H02142 Go to step 5. 2001 SIENNA (RM787U) Author : Date :...
  • Page 742 DTC B0100/13 is not output. HINT: Codes other than code B0100/13 may be output at this time, but they are not relevant to this check. H01002 AB0118 AB0119 H07478 R13006 FI1390 Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 743 Replace steering wheel pad. From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 744 From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 745 For the connector (on the spiral cable side) between the spiral cable and the steering wheel pad, measure the resistance be- Airbag tween D+ and D-. Spiral Sensor Cable Assembly Resistance: Below 1 Ω D Squib H01001 Go to step 5. R14286 H01139 2001 SIENNA (RM787U) Author : Date :...
  • Page 746 AB0119 R13006 W02044 H01140 DTC B0101/14 is not output. HINT: Codes other than code B0101/14 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 747 Replace steering wheel pad. From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 748 H01004 R14286 H01143 From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 749 Airbag Spiral tween D+ and body ground. Sensor Cable Assembly D Squib Resistance: 1 MΩ or Higher Go to step 5. H01001 H02198 H02145 2001 SIENNA (RM787U) Author : Date :...
  • Page 750 AB0118 DTC B0102/11 is not output. H11569 R13006 W02042 HINT: Codes other than code B0102/11 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 751 From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. If the malfunctioning part can not be detected by the simulation method, replace all SRS components including the wire harness. 2001 SIENNA (RM787U) Author : Date :...
  • Page 752 From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. If the malfunctioning part can not be detected by the simulation method, replace all SRS components including the wire harness. 2001 SIENNA (RM787U) Author : Date :...
  • Page 753 Airbag Spiral Sensor age between D+ and body ground. Cable Assembly D Squib Voltage: 0 V AB0119 Go to step 5. H01001 H11570 H02146 2001 SIENNA (RM787U) Author : Date :...
  • Page 754 AB0118 AB0119 DTC B0103/12 is not output. H02218 R13006 W02043 HINT: Codes other than code B0103/12 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 755 From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. If the malfunctioning part can not be detected by the simulation method, replace all SRS components including the wire harness. 2001 SIENNA (RM787U) Author : Date :...
  • Page 756 From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. If the malfunctioning part can not be detected by the simulation method, replace all SRS components including the wire harness. 2001 SIENNA (RM787U) Author : Date :...
  • Page 757 S Short circuit in P squib wire harness S Front passenger airbag assembly (P squib) S P squib malfunction S Airbag sensor assembly B0105/53 S Airbag sensor assembly malfunction S Wire harness WIRING DIAGRAM Airbag Sensor Assembly P Squib H01454 2001 SIENNA (RM787U) Author : Date :...
  • Page 758 P+ and Resistance: 1 MΩ or Higher R14286 Repair or replace harness or connector be- H02142 H02251 tween front passenger airbag assembly and air- bag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 759 DTC B0105/53 is not output. HINT: Codes other than code B0105/53 may be output at this time, but they are not relevant to this check. H01023 AB0118 AB0119 R13006 H01077 H07479 Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 760 Replace front passenger airbag assembly. From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 761 P+ and Sensor Assembly Resistance: Below 1 Ω Repair or replace harness or connector be- tween front passenger airbag assembly and air- R14286 bag sensor assembly. H02142 H02251 2001 SIENNA (RM787U) Author : Date :...
  • Page 762 AB0118 AB0119 DTC B0106/54 is not output. R13006 H01078 H02253 HINT: Codes other than code B0106/54 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 763 Replace front passenger airbag assembly. From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 764 P+ and Assembly body ground. Resistance: 1 MΩ or Higher Repair or replace harness or connector be- H01227 tween front passenger airbag assembly and air- H02254 H02145 bag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 765 AB0118 R13006 H01075 H02255 DTC B0107/51 is not output. HINT: Codes other than code B0107/51 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 766 From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. If the malfunctioning part can not be detected by the simulation method, replace all SRS components including the wire harness. 2001 SIENNA (RM787U) Author : Date :...
  • Page 767 P Squib tween the P+ and body ground. Voltage: 0 V H01022 Repair or replace harness or connector be- AB0119 H02146 tween front passenger airbag assembly and air- H04524 bag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 768 AB0118 R13006 H01076 H02257 DTC B0108/52 is not output. HINT: Codes other than code B0108/52 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 769 From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. If the malfunctioning part can not be detected by the simulation method, replace all SRS components including the wire harness. 2001 SIENNA (RM787U) Author : Date :...
  • Page 770 S Side airbag assembly (RH) harness of squib S Airbag sensor assembly B0110/43 S Side squib (RH) malfunction S Wire harness S Airbag sensor assembly malfunction WIRING DIAGRAM Airbag Sensor Assembly Side Squib (RH) SFR+ SFR- H16799 2001 SIENNA (RM787U) Author : Date :...
  • Page 771 SFR- SFR+ measure the resistance between SFR+ and SFR-. Resistance: 1 MΩ or Higher H17215 H09668 H17551 Repair or replace harness or connector be- tween side airbag assembly (RH) and airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 772 DTC B0110/43 is not output. HINT: Codes other than code B0110/43 may be output at this time, but they are not relevant to this check. H17553 AB0118 AB0119 H17552 R13006 H01069 Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 773 Replace side airbag assembly (RH). From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 774 SFR+ and Sensor Assembly SFR-. Resistance: Below 1 Ω SFR- SFR+ Repair or replace harness or connector be- H17215 H09668 H17551 tween side airbag assembly (RH) and airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 775 AB0119 DTC B0111/44 is not output. H01070 R13006 H17555 HINT: Codes other than code B0111/44 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 776 Replace side airbag assembly (RH). From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 777 SFR+ and body ground. Sensor Squib (RH) Assembly Resistance: 1 MΩ or Higher SFR+ Repair or replace harness or connector be- tween side airbag assembly (RH) and airbag H17215 sensor assembly. H09669 H17557 2001 SIENNA (RM787U) Author : Date :...
  • Page 778 AB0118 AB0119 H17558 R13006 H01067 DTC B0112/41 is not output. HINT: Codes other than code B0112/41 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 779 From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. If the malfunctioning part can not be detected by the simulation method, replace all SRS components including the wire harness. 2001 SIENNA (RM787U) Author : Date :...
  • Page 780 SFR+ Assembly and body ground. Voltage: 0 V SFR+ H17215 Repair or replace harness or connector be- H01019 H09670 tween side airbag assembly (RH) and airbag H17560 sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 781 AB0118 R13006 H01068 H17561 DTC B0113/42 is not output. HINT: Codes other than code B0113/42 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 782 From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. If the malfunctioning part can not be detected by the simulation method, replace all SRS components including the wire harness. 2001 SIENNA (RM787U) Author : Date :...
  • Page 783 S Side airbag assembly (LH) harness of squib S Airbag sensor assembly B0115/47 S Side squib (LH) malfunction S Wire harness S Airbag sensor assembly malfunction WIRING DIAGRAM Airbag Sensor Assembly Side Squib (LH) SFL+ SFL- H16799 2001 SIENNA (RM787U) Author : Date :...
  • Page 784 SFL- SFL+ measure the resistance between SFL+ and SFL-. Resistance: 1 MΩ or Higher H17219 H09668 H17563 Repair or replace harness or connector be- tween side airbag assembly (LH) and airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 785 DTC B0115/47 is not output. HINT: Codes other than code B0115/47 may be output at this time, but E1 Tc they are not relevant to this check. H17564 AB0118 AB0119 H17565 H01073 R13006 Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 786 Replace side airbag assembly (LH). From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 787 SFL+ and Assembly SFL-. Resistance: Below 1 Ω SFL- SFL+ Repair or replace harness or connector be- H17219 H09668 H17563 tween side airbag assembly (LH) and airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 788 DTC B0116/48 is not output. R13006 H01074 H17567 HINT: Codes other than code B0116/48 may be output at this time, but they are not relevant to this check. Replace side airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 789 Replace side airbag assembly (LH). From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 790 SFL+ and body ground. Sensor Assembly Resistance: 1 MΩ or Higher SFL+ Repair or replace harness or connector be- tween side airbag assembly (LH) and airbag H17219 sensor assembly. H09669 H17569 2001 SIENNA (RM787U) Author : Date :...
  • Page 791 AB0118 AB0119 R13006 H01071 H17570 DTC B0117/45 is not output. HINT: Codes other than code B0117/45 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 792 From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. If the malfunctioning part can not be detected by the simulation method, replace all SRS components including the wire harness. 2001 SIENNA (RM787U) Author : Date :...
  • Page 793 SFL+ and body ground. Voltage: 0 V SFL+ H17219 Repair or replace harness or connector be- H01016 H09670 tween side airbag assembly (LH) and airbag H17572 sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 794 AB0119 R13006 H01072 H17573 DTC B0118/46 is not output. HINT: Codes other than code B0118/46 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 795 From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. If the malfunctioning part can not be detected by the simulation method, replace all SRS components including the wire harness. 2001 SIENNA (RM787U) Author : Date :...
  • Page 796 S Seat belt pretensioner (RH) harness of squib S Airbag sensor assembly B0130/63 S P/T squib (RH) malfunction S Wire harness S Airbag sensor assembly malfunction WIRING DIAGRAM Airbag Sensor Assembly P/T Squib (RH) H01454 2001 SIENNA (RM787U) Author : Date :...
  • Page 797 (RH) and the airbag sensor assem- bly, measure the resistance between PR+ and PR-. Resistance: 1 MΩ or Higher H01019 H02203 H02141 Repair or replace harness or connector be- tween seat belt pretensioner (RH) and airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 798 DTC B0130/63 is not output. HINT: Codes other than code B0130/63 may be output at this time, but they are not relevant to this check. H01020 AB0118 AB0119 H07485 R13006 H01082 Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 799 Replace seat belt pretensioner (RH). From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 800 P/T Squib (RH) bly, measure the resistance between PR+ and PR-. Assembly Resistance: Below 1 Ω Repair or replace harness or connector be- tween seat belt pretensioner (RH) and airbag H01019 sensor assembly. H02205 H02141 2001 SIENNA (RM787U) Author : Date :...
  • Page 801 AB0118 AB0119 DTC B0131/64 is not output. H02206 R13006 H01083 HINT: Codes other than code B0131/64 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 802 Replace seat belt pretensioner (RH). From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 803 PR+ and body ground. Sensor P/T Squib (RH) Assembly Resistance: 1 MΩ or Higher Repair or replace harness or connector be- tween seat belt pretensioner (RH) and airbag sensor assembly. H01019 H08392 H08393 2001 SIENNA (RM787U) Author : Date :...
  • Page 804 AB0118 AB0119 H02208 R13006 H01079 DTC B0132/61 is not output. HINT: Codes other than code B0132/61 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 805 From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. If the malfunctioning part can not be detected by the simulation method, replace all SRS components including the wire harness. 2001 SIENNA (RM787U) Author : Date :...
  • Page 806 PR+ and Assembly body ground. Voltage: 0 V Repair or replace harness or connector be- H01019 tween seat belt pretensioner (RH) and airbag AB0119 sensor assembly. H08394 H08268 2001 SIENNA (RM787U) Author : Date :...
  • Page 807 AB0118 AB0119 H02210 R13006 H01081 DTC B0133/62 is not output. HINT: Codes other than code B0133/62 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 808 From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. If the malfunctioning part can not be detected by the simulation method, replace all SRS components including the wire harness. 2001 SIENNA (RM787U) Author : Date :...
  • Page 809 S Seat belt pretensioner (LH) ness of squib S Airbag sensor assembly B0135/73 S P/T squib (LH) malfunction S Wire harness S Airbag sensor assembly malfunction WIRING DIAGRAM Airbag Sensor Assembly P/T Squib (LH) H01454 2001 SIENNA (RM787U) Author : Date :...
  • Page 810 (LH) and the airbag sensor assembly, measure the resistance between PL+ and PL-. Resistance: 1 MΩ or Higher H01016 H02211 H02141 Repair or replace harness or connector be- tween seat belt pretensioner (LH) and airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 811 DTC B0135/73 is not output. HINT: Codes other than code B0135/73 may be output at this time, but they are not relevant to this check. H01017 AB0118 AB0119 H07487 R13006 H01086 Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 812 Replace seat belt pretensioner (LH). From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 813 P/T Squib (LH) measure the resistance between PL+ and PL-. Assembly Resistance: Below 1 Ω Repair or replace harness or connector be- tween seat belt pretensioner (LH) and airbag H01016 sensor assembly. H02213 H02141 2001 SIENNA (RM787U) Author : Date :...
  • Page 814 DTC B0136/74 is not output. H01017 H02139 AB0118 AB0119 HINT: H02214 R13006 H01087 Codes other than code B0136/74 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 815 Replace seat belt pretensioner (LH). From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 816 PL+ and body ground. Sensor Assembly Resistance: 1 MΩ or Higher Repair or replace harness or connector be- tween seat belt pretensioner (LH) and airbag H01016 sensor assembly. H08396 H08392 2001 SIENNA (RM787U) Author : Date :...
  • Page 817 AB0118 AB0119 DTC B0137/71 is not output. H02216 R13006 H01084 HINT: Codes other than code B0137/71 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 818 From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. If the malfunctioning part can not be detected by the simulation method, replace all SRS components including the wire harness. 2001 SIENNA (RM787U) Author : Date :...
  • Page 819 PL+ and Sensor Assembly body ground. Voltage: 0 V Repair or replace harness or connector be- tween seat belt pretensioner (LH) and airbag AB0119 H01016 sensor assembly. H08269 H08394 2001 SIENNA (RM787U) Author : Date :...
  • Page 820 AB0118 AB0119 DTC B0138/72 is not output. H02217 R13006 H01085 HINT: Codes other than code B0138/72 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 821 From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. If the malfunctioning part can not be detected by the simulation method, replace all SRS components including the wire harness. 2001 SIENNA (RM787U) Author : Date :...
  • Page 822 Measure the voltage between body ground and each of terminals IG2 and ACC of the airbag sensor assembly connector. Voltage: 10 - 14 V AB0119 Check that an abnormality occurs on the battery H01298 H01299 and charging system. 2001 SIENNA (RM787U) Author : Date :...
  • Page 823 Codes other than code B1100/31 may be output at this time, but they are not relevant to this check. AB0118 AB0119 Using simulation method, reproduce malfunc- R13006 FI1394 H00022 tion symptoms (See page IN-21 Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 824 S Side airbag sensor assembly (RH) S Side airbag sensor assembly (RH) malfunction S Airbag sensor assembly B1140/32 S Wire harness WIRING DIAGRAM Side Airbag Sensor Assembly (RH) Airbag Sensor Assembly SSR- SSR- SSR+ SSR+ VUPR VUPR H01450 2001 SIENNA (RM787U) Author : Date :...
  • Page 825 H09527 R13006 H09528 normal. To make sure of this, use the simulation method to check. Is connector of side airbag sensor assembly (RH) properly connected? Prepare for inspection (See step 1 on DI-486 2001 SIENNA (RM787U) Author : Date :...
  • Page 826 SSR+ and Assembly ESR. Resistance: Below 1 Ω SSR+ Repair or replace harness or connector be- H01015 H01160 H01058 H01036 tween side airbag sensor assembly (RH) and airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 827 VUPR and FSR. Airbag Sensor Assembly VUPR Resistance: Below 1 Ω VUPR H01015 Repair or replace harness or connector be- H01059 H01161 H01037 tween side airbag sensor assembly (RH) and airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 828 SSR+, VUPR, ESR and FSR. Airbag Sensor Assembly Voltage: 0 V SSR+ VUPR AB0119 Repair or replace harness or connector be- H01013 H08270 tween side airbag sensor assembly (RH) and H01039 airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 829 Go to step 9. From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 830 DI-358 R13006 H01065 H01164 DTC B1140/32 is not output. HINT: Codes other than code B1140/32 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 831 Replace side airbag sensor assembly (RH). From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 832 S Side airbag sensor assembly (LH) malfunction S Airbag sensor assembly B1141/33 S Wire harness WIRING DIAGRAM Side Airbag Sensor Assembly (LH) Airbag Sensor Assembly GR-L LG-B SSL- SSL- SSL+ SSL+ VUPL VUPL H01450 2001 SIENNA (RM787U) Author : Date :...
  • Page 833 The malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. Is connector of side airbag sensor assembly (LH) properly connected? Prepare for inspection (See step 1 on page DI-486 2001 SIENNA (RM787U) Author : Date :...
  • Page 834 SSL+ and Airbag Sensor ESL. Assembly Resistance: Below 1 Ω SSL+ H01010 H01058 Repair or replace harness or connector be- H01050 H01166 tween side airbag sensor assembly (LH) and air- bag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 835 VUPL and FSL. VUPL Airbag Sensor Resistance: Below 1 Ω Assembly VUPL H01010 H01059 Repair or replace harness or connector be- H01051 H01167 tween side airbag sensor assembly (LH) and air- bag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 836 SSL+, ESL, VUPL and FSL. Assembly Airbag Sensor Assembly Voltage: 0 V SSL+ VUPL H01008 AB0119 H01053 H08271 Repair or replace harness or connector be- tween side airbag sensor assembly (LH) and air- bag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 837 Go to step 9. From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 838 DI-358 H01170 R13006 H01066 DTC B1141/33 is not output. HINT: Codes other than code B1141/33 may be output at this time, but they are not relevant to this check. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 839 Replace side airbag sensor assembly (LH). From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 840 Trouble Area S Front airbag sensor (RH) S Front airbag sensor (RH) malfunction S Airbag sensor assembly B1156/B1157/15 S Wire harness WIRING DIAGRAM Airbag Sensor Assembly Front Airbag Sensor (RH) BR-W BR-W H02750 2001 SIENNA (RM787U) Author : Date :...
  • Page 841 (RH) and the airbag sensor as- Sensor sembly, measure the resistance between SR+ and SR-. Assembly Front Airbag Resistance: 754 - 886 Ω Sensor (RH) Airbag Sensor Assembly H02730 Go to step 6. 2001 SIENNA (RM787U) Author : Date :...
  • Page 842 (RH) and the airbag sensor as- Sensor (RH) Airbag Sensor sembly, measure the voltage between SR+ and body ground. Assembly Voltage: Below 1 V H02732 Go to step 11. 2001 SIENNA (RM787U) Author : Date :...
  • Page 843 From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. If the malfunctioning part can not be detected by the simulation method, replace all SRS components including the wire harness. 2001 SIENNA (RM787U) Author : Date :...
  • Page 844 For the connector (on the relay harness side) between the front Assembly airbag sensor (RH) and the relay harness, measure the resis- Front Airbag tance between SR+ and SR-. Sensor (RH) Resistance: 1 MΩ or Higher H02759 Repair or replace relay harness. 2001 SIENNA (RM787U) Author : Date :...
  • Page 845 Sensor (RH) Airbag Sensor each of SR+ and SR-. Assembly Resistance: 1 MΩ or Higher Go to step 9. H02733 Replace front airbag sensor (RH). 2001 SIENNA (RM787U) Author : Date :...
  • Page 846 Front Airbag sembly, measure the voltage between body ground and each Sensor (RH) Airbag Sensor of SR+ and SR-. Assembly Voltage: Below 1 V Go to step 11. H02734 Replace front airbag sensor (RH). 2001 SIENNA (RM787U) Author : Date :...
  • Page 847 SR+ and SR-. Sensor (RH) Voltage: Below 1 V Repair or replace relay harness. H02771 Repair or replace harness or connector between airbag sensor assembly and relay harness. 2001 SIENNA (RM787U) Author : Date :...
  • Page 848 DTC Detecting Condition Trouble Area S Front airbag sensor (LH) S Front airbag sensor (LH) malfunction S Airbag sensor assembly B1158/B1159/16 S Wire harness WIRING DIAGRAM Front Airbag Sensor (LH) Airbag Sensor Assembly H02751 2001 SIENNA (RM787U) Author : Date :...
  • Page 849 (LH) and the airbag sensor as- Sensor sembly, measure the resistance between SL+ and SL-. Assembly Front Airbag Resistance: 754 - 886 Ω Sensor (LH) Airbag Sensor Assembly H02735 Go to step 6. 2001 SIENNA (RM787U) Author : Date :...
  • Page 850 (LH) and the airbag sensor as- Sensor (LH) Airbag Sensor sembly, measure the voltage between SL+ and body ground. Assembly Voltage: Below 1 V H02737 Go to step 8. 2001 SIENNA (RM787U) Author : Date :...
  • Page 851 From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. If the malfunctioning part can not be detected by the simulation method, replace all SRS components including the wire harness. 2001 SIENNA (RM787U) Author : Date :...
  • Page 852 Front Airbag Resistance: 754 - 886 Ω Sensor (LH) H01371 H01009 H01155 Replace front airbag sensor (LH). Repair or replace harness or connector between the front airbag sensor (LH) and airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 853 SL+ and SL-. Assembly Resistance: 1 MΩ or Higher H02738 Repair or replace harness or connector be- tween the front airbag sensor (LH) and airbag assembly. Replace front airbag sensor (LH). 2001 SIENNA (RM787U) Author : Date :...
  • Page 854 Airbag Sensor of SL+ and SL-. Assembly Voltage: Below 1 V H02739 Repair or replace harness or connector be- tween the front airbag sensor (LH) and airbag assembly. Replace front airbag sensor (LH). 2001 SIENNA (RM787U) Author : Date :...
  • Page 855 Malfunction in this circuit is not recorded in the airbag sensor assembly, and the source voltage returns to normal, the SRS warning light automatically goes off. DTC No. Diagnosis (Normal) Source voltage drop 2001 SIENNA (RM787U) Author : Date :...
  • Page 856 Engine Room J/B No. 2 Driner Side J/B No. 1 Engine Room J/B No. 2 Fusible Link Block FL MAIN 3.0 W 140A 100A Driner Side J/B No. 1 Battery IG Left Cowl Side Panel H02752 2001 SIENNA (RM787U) Author : Date :...
  • Page 857 Store the steering wheel pad, front passenger airbag as- Sensor (LH) sembly and side airbag assemlby with the front surface Side Squib facing upward. (LH) P/T Squib (RH) Side Airbag Sensor (RH) Side Squib (RH) H06508 H01026 H06509 2001 SIENNA (RM787U) Author : Date :...
  • Page 858 DTC. If a normal code is out- put, replace airbag sensor assembly. From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use the simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 859 If there is a malfunction in the SRS, the SRS warning light lights up to inform the driver of the abnormality. When terminals Tc and CG of the DLC3 are connected, the DTC is displayed by blinking the SRS warning light. 2001 SIENNA (RM787U) Author : Date :...
  • Page 860 Engine Room J/B No. 2 Short Pin EUC-B DLC1 J14 Junction Connector FL MAIN 3.0 W Drive Side J/B No. 1 Rear Side of the Surge Tank Left Cowl Side Battery Pannel H02753 2001 SIENNA (RM787U) Author : Date :...
  • Page 861 Connect negative (-) terminal cable to the battery. CHECK: Check operation of SRS warning light. AB0117 H01293 H01295 Check SRS warning light circuit or terminal AB circuit of DLC3. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 862 Measure the voltage between body ground and LA terminal of the harness side connector of the airbag sensor assembly. Voltage: 10 - 14 V AB0118 AB0119 H01300 H16611 Check combination meter or repair SRS warn- ing light circuit. 2001 SIENNA (RM787U) Author : Date :...
  • Page 863 H02719 H16612 If normal, replace airbag sensor assembly. From the results of the above inspection, the malfunctioning part can now be considered normal. To make sure of this, use simulation method to check. 2001 SIENNA (RM787U) Author : Date :...
  • Page 864 DI-495 DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM Is new SRS fuse burnt out again? Using simulation method, reproduce malfunc- tion symptoms (See page IN-21 Check harness between SRS fuse and SRS warning light. 2001 SIENNA (RM787U) Author : Date :...
  • Page 865 Tc Terminal Circuit CIRCUIT DESCRIPTION By connecting terminals Tc and CG of the DLC3 the airbag sensor assembly is set in the DTC output mode. The DTCs are displayed by blinking the SRS warning light. 2001 SIENNA (RM787U) Author : Date :...
  • Page 866 SUPPLEMENTAL RESTRAINT SYSTEM WIRING DIAGRAM Airbag Sensor Assembly J6 Junction Connector Driver Side J/B No. 1 DLC1 C5 E1 J14 Junction Connector Left Coel Side Rear Side of the Pannel Surge Tank H02754 2001 SIENNA (RM787U) Author : Date :...
  • Page 867 PREPARATION: Turn the ignition switch to ACC or ON. CHECK: Measure the voltage between terminals Tc and CG of DLC3. Voltage: 10 - 14 V AB0118 AB0119 H10688 H16613 Go to step 4. 2001 SIENNA (RM787U) Author : Date :...
  • Page 868 Check operation of the SRS warning light. SRS waning light comes on. NOTICE: Pay due attention to the terminal connecting position to avoid a malfunction. Check harness between the airbag sensor as- sembly and DLC3. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 869 Check resistance between terminal Tc of the airbag sensor as- sembly connector and body ground. AB0119 H01304 H01305 Resistance: 1 MΩ or Higher Repair or replace harness or connector. Replace airbag sensor assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 870 SRS Warning Light Inspection 2nd Time Remains ON Sometimes Lights Up Does Not Light Up 1st Time Normal Code Malfunction Code [ Code. DTC Inspection 2nd Time Normal Code Malfunction Code [ Code. 2001 SIENNA (RM787U) Author : Date :...
  • Page 871 B0115/47 S Airbag sensor assembly Blink (DI-414 S Wire harness S Open in side squib (LH) circuit S Side airbag assembly LH (squib) B0116/48 S Airbag sensor assembly Blink (DI-418 S Wire harness 2001 SIENNA (RM787U) Author : Date :...
  • Page 872 S Front airbag sensor (LH) B1158/B1159/ S Airbag sensor assembly S Instrument panel wire harness (DI-479 S Engine room main wire harness S System normal Normal S Voltage source drop S Battery (DI-486 S Airbag sensor assembly 2001 SIENNA (RM787U) Author : Date :...
  • Page 873 When 2 or more codes are indicated, the codes will be displayed in numeral order starting from the lowest numbered code. If a code not listed on the chart is displayed, the airbag sensor assembly is faulty. 2001 SIENNA (RM787U) Author : Date :...
  • Page 874 Warning Light Check Remains ON DI-358 Remains OFF DTC Check (Read Past DTC) DI-358 Confirmation Test : Diagnostic steps permitting the use Step 3, 4, 6, 8, 9, 11 of the TOYOTA hand-held tester. 2001 SIENNA (RM787U) Author : Date :...
  • Page 875 Side Airbag Sensor Assembly (RH) Spiral Cable Steering Wheel Pad (w/ Airbag) Airbag Sensor Assembly Side Airbag Assembly (LH) Seat Belt Pretensioner (RH) Side Airbag Sensor Assembly (LH) Seat Belt Pretensioner (LH) H16886 2001 SIENNA (RM787U) Author : Date :...
  • Page 876 Using service wire, connect terminals Tc and E1 of the DLC1. 09843-18020 Turn the ignition switch to the ACC or ON position and wait for approx. 20 seconds. NOTICE: Pay due attention to the terminal connecting position to avoid a malfunction. 2001 SIENNA (RM787U) Author : Date :...
  • Page 877 DI-496 DTC CHECK (Using TOYOTA hand-held tester) TOYOTA Hand-held Tester Hook up the TOYOTA hand-held tester to the DLC3. Read the DTCs by following the prompts on the tester screen. HINT: Please refer to the TOYOTA hand-held tester operator’s manu- al for further details.
  • Page 878 SRS warning light will blink in a 50 - m sec. cycle to indi- cate the codes which have been cleared. DTC CLEARANCE (Using TOYOTA hand-held tester) TOYOTA Hand-held Tester Hook up the TOYOTA hand-held tester to the DLC3. Clear the DTCs by following the prompts on the tester screen. HINT: Please refer to the TOYOTA hand-held tester operation’s...
  • Page 879 If the inserted paper is too thick the terminal and short spring may be damaged, so always use paper with the same thickness as the male terminal. 2001 SIENNA (RM787U) Author : Date :...
  • Page 880 Front Passenger Airbag Assembly (Squib) Airbag Sensor Spiral Cable Assembly Steering Wheel Pad (Squib) Front Airbag Sensor (LH) Seat Belt Pretensioner (LH) Side Airbag Assembly (LH) (Squib) Side Airbag Sensor Assembly (LH) H16279 2001 SIENNA (RM787U) Author : Date :...
  • Page 881 Before Release After Release Paper Connector Before Release After Release Paper Short Spring Connector Paper Short Spring Paper Connector 7 15 Short Spring H01356 H01233 AB0130 AB0045 AB0046 H02249 H02248 H09672 H09658 H12012 2001 SIENNA (RM787U) Author : Date :...
  • Page 882 S DTC is not displayed. S SRS warning light is always lit up at the time of DTC check pro- S Tc terminal circuit DI-496 cedure. S DTC is displayed without Tc and E1 terminal connection. 2001 SIENNA (RM787U) Author : Date :...
  • Page 883 Squib (Side, LH) C4 - 6 SFL+ Squib (Side, LH) C4 - 7 VUPL Side Airbag Sensor (LH) C4 - 9 Side Airbag Sensor (LH) C4 - 10 SSL+ Side Airbag Sensor (LH) 2001 SIENNA (RM787U) Author : Date :...
  • Page 884 Side Airbag Sensor (RH) C6 - 9 SSR+ Side Airbag Sensor (RH) C6 - 10 Side Airbag Sensor (RH) C6 - 12 VUPR Side Airbag Sensor (RH) C6 - 8 RBE+ Seat Belt Buckle Switch (RH) 2001 SIENNA (RM787U) Author : Date :...
  • Page 885 Check that back door courtesy light goes OFF when back door courtesy switch is pushed, and comes ON when switch is not pushed. Check and repair back door courtesy light cir- cuit (See page BE-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 886 Check and replace theft deterrent ECU. *1 *1: When there is a malfunction that prevents the theft deterrent system from being set, proceed to the next numbered circuit in- spection shown on matrix chart (See page DI-532 2001 SIENNA (RM787U) Author : Date :...
  • Page 887 Theft Deterrent ECU Driver Side J/B No.1 Switch Front LH LG-R LG-R DSWD Slide Door Courtesy Switch RH Junction Connector Slide Door Courtesy Switch LH Door Courtesy J/B No.3 Switch Front RH DSWP I19492 2001 SIENNA (RM787U) Author : Date :...
  • Page 888 Check and replace theft deterrent ECU.*1 *1: When there is a malfunction that prevents the theft deterrent system from being set, proceed to the next numbered circuit in- spection shown in matrix chart (See page DI-532 2001 SIENNA (RM787U) Author : Date :...
  • Page 889 1 of the switch is grounded and when the key is turned to the unlock side, terminal 2 of the switch is grounded. WIRING DIAGRAM Theft Deterrent ECU Door Key Lock and Unlock Switch LH UNLOCK Junction Connector LOCK Door Key Lock and Junction Unlock Switch RH Connector LOCK UNLOCK Junction Connector I04437 2001 SIENNA (RM787U) Author : Date :...
  • Page 890 Check and replace theft deterrent ECU.*1 *1: When there is a malfunction that pjrevents the theft deter- rent system from being set, proceed to the next numbered cir- cuit inspection shown in matrix chart (See page DI-532 2001 SIENNA (RM787U) Author : Date :...
  • Page 891 Dtection Switch Junction Junction Connector Connector Slide Door Unlock (5 Doors) Detection Switch LH : w/o Power slide door 3 (*1) 4 (*1) 5 (*2) : w/ Power slide door 4 (*2) I19491 2001 SIENNA (RM787U) Author : Date :...
  • Page 892 Check and replace theft deterrent ECU.*1 *1: When there is a malfunction that prevents the theft deterrent system from being set, proceed to the next numbered circuit in- spection shown in matrix chart (See page DI-532 2001 SIENNA (RM787U) Author : Date :...
  • Page 893 This circuit provides power to operate the theft deterrent ECU. WIRING DIAGRAM Theft Deterrent ECU Driver Side J/B No. 1 Engine Room J/B No.2 SHORT PIN DOME Driver Side J/B No. 1 J/B No.3 FL BLOCK DOOR FL MAIN Battery I19488 2001 SIENNA (RM787U) Author : Date :...
  • Page 894 Disconnect the theft deterrent ECU connector. CHECK: Measure voltage between each of terminals +B1 and +B2 and E of theft deterrent ECU connector. Voltage: 10-14V I01922 Proceed to next circuit inspection shown on matrix chart (See page DI-532 2001 SIENNA (RM787U) Author : Date :...
  • Page 895 THEFT DETERRENT SYSTEM Check for open in harness and connector between ECU and body ground (See page IN-31 Repair or replace harness or connector. Check and repair harness and connector be- tween ECU and battery. 2001 SIENNA (RM787U) Author : Date :...
  • Page 896 The engine hood courtesy switch is built into the engine hood lock assembly and goes ON when the engine hood is opened and goes OFF when the engine hood is closed. WIRING DIAGRAM Theft Deterrent ECU Engine Hood Courtesy Switch DSWH I00257 2001 SIENNA (RM787U) Author : Date :...
  • Page 897 Replace engine hood courtesy switch. Check harness and connector between theft deterrent ECU and switch, switch and body ground (See page IN-31 Repair or replace harness or connector. Check and replace theft deterrent ECU (See page IN-31 2001 SIENNA (RM787U) Author : Date :...
  • Page 898 Push the panic switch of the wireless door lock control system. WIRING DIAGRAM THEFT DETERRENT J/B No.3 DIODE HEAD Junction Connector R/B No. 7 Engine Room J/B No.2 Relay MAIN HEAD Relay FL MAIN Battery I19489 2001 SIENNA (RM787U) Author : Date :...
  • Page 899 ECU connector and body ground. Voltage: 10-14V HEAD I01924 Check and repair harness and connector be- tween theft deterrent ECU and headlight control relay (See page IN-31 Check and replace theft deterrent ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 900 Wait for approximately 60 seconds. Push the panic switch of the wireless door lock control system. WIRING DIAGRAM Horn Horn Engine Room J/B No.2 HORN Relay Theft Deterrent ECU HORN HORN FL MAIN Battery I09492 2001 SIENNA (RM787U) Author : Date :...
  • Page 901 Measure voltage between terminal HORN of theft deterrent ECU connector and body ground. Voltage: 10-14 V HORN I01923 Check and repair harness and connector be- tween theft deterrent ECU and horn relay. Check and replace theft deterrent ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 902 ACC and IG of the ECU is used as power for the door courtesy switch, and position switch, etc. WIRING DIAGRAM Theft Deterrent J9 Junction Ignition Driver Side J/B No.1 Driver Side J/B No.1 Connector Switch ECU-IG Engine Room J/B No.2 Driver Side J/B No.1 FL BLOCK FL MAIN Battery I19490 2001 SIENNA (RM787U) Author : Date :...
  • Page 903 Measure voltage between terminal IG and ACC of theft deter- rent ECU connector and body ground. Voltage: 10-14V I01926 Check and repair harness and connector be- tween theft deterrent ECU and battery (See page IN-31 Check and replace theft deterrent ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 904 1 second and turns it off for 1 second, thus blinking the indicator light. WIRING DIAGRAM Theft Deterrent Theft Deterrent ECU Indicator Light Junction Connector I19487 2001 SIENNA (RM787U) Author : Date :...
  • Page 905 Check and replace theft deterrent ECU.*1 *1: When there is a malfunction that prevents the theft deterrent system from being set, proceed to the next numbered circuit in- spection shown on matrix chart (See page DI-532 2001 SIENNA (RM787U) Author : Date :...
  • Page 906 The ECU operates the key confinement prevention function while the key unlock warning switch is ON. WIRING DIAGRAM Theft Deterrent ECU Driver Side J/B No.1 Key Unlock Warning Switch T3 KSW Junction Connector Junction Connector I04435 2001 SIENNA (RM787U) Author : Date :...
  • Page 907 Check and replace theft deterrent ECU.*1 *1: When there is a malfunction that prevents the theft deterrent system from being set, proceed to the next numbered circuit in- spection shown in matrix chart (See page DI-532 2001 SIENNA (RM787U) Author : Date :...
  • Page 908 Wait for approximately 60 seconds. Push the panic switch of the wireless door lock control system. WIRING DIAGRAM Driver Side J/B No.1 Theft Deterrent ECU TAILLIGHT Relay T4 TAIL FL BLOCK TAIL FL MAIN Battery I19514 2001 SIENNA (RM787U) Author : Date :...
  • Page 909 Measure voltage between terminal TAIL of theft deterrent ECU connector and body ground. Voltage: 10-14V TAIL I01925 Check and repair harness and connector be- tween theft deterrent ECU and taillight control relay (See page IN-31 Check and replace theft deterrent ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 910 Unlock the doors by the wireless door lock control system. Wait for approximately 60 seconds. Push the panic switch of the wireless door lock control system. WIRING DIAGRAM Theft Deterrent ECU Engine Room J/B No.2 HORN FL MAIN Battery I16263 2001 SIENNA (RM787U) Author : Date :...
  • Page 911 Connect positive (+) lead from the battery to terminal 1 and neg- 1 (+) ative (-) lead to body ground of theft deterrent horn connector. Theft deterrent horn blows. 2 (-) I06106 Replace theft deterrent horn. 2001 SIENNA (RM787U) Author : Date :...
  • Page 912 DI-540 DIAGNOSTICS THEFT DETERRENT SYSTEM Check harness and connector between theft deterrent ECU and theft deterrent horn (See page IN-31 Check and repair harness or connector. Check and replace theft deterrent ECU. 2001 SIENNA (RM787U) Author : Date :...
  • Page 913 When the key is inserted in the ignition key cylinder and turned to ACC or ON canceled during warning operation. position. j Warning operation starts when the system is set and the door or back door is opened with the key. j Others. 2001 SIENNA (RM787U) Author : Date :...
  • Page 914 Symptom occur Problem Symptom Table DI-532 Circuit Inspection ∼ DI-533 DI-559 Identification of Problem Repair Confirmation Test Step 5, 7 : Diagnostic steps permitting the use of the TOYOTA hand-held tester and TOYOTA break-out-box. 2001 SIENNA (RM787U) Author : Date :...
  • Page 915 D ST Relay D HORN Relay D HEAD Relay Horn Key Unlock Waning Switch Driver Side J/B No.1 Ignition Switch Theft Deterrent ECU D DOOR Fuse D ECU IG Fuse D TAIL Relay I19461 2001 SIENNA (RM787U) Author : Date :...
  • Page 916 Door Lock Assembly D Door Unlock Detection Switch Back Door Key Lock and Unlock Switch Door Courtesy Switch Back Door Lock Assembly D Door Unlock Detection Switch D Back Door Courtesy Switch I04420 2001 SIENNA (RM787U) Author : Date :...
  • Page 917 Time from a user locks a door to be leaves the ve- hicle. Time until transferring to armed state. Theft deterrent function is not performed. Armed state When a user leaves the vehicle completely. When theft deterrent function is possible. 2001 SIENNA (RM787U) Author : Date :...
  • Page 918 60 seconds Continuous 0.40 secs. (ON) Alarming output 0.40 secs. (OFF) In the arming condition when either of doors is unlocked and with not key in the key cylinder, force lock signal is output. 2001 SIENNA (RM787U) Author : Date :...
  • Page 919 D Unlock the locked doors using the key. The alarming time described above passes. D Insert the key into the ignition key cylinder and turn the ignition key ON. 2001 SIENNA (RM787U) Author : Date :...
  • Page 920 0.2 seconds (ON) 1.8 seconds (OFF) PASSIVE ARMING MODE This mode can be switched according to the specified op- eration. All initially set modes (when shipped from factory) are ac- tive mode. (No passive mode) 2001 SIENNA (RM787U) Author : Date :...
  • Page 921 D Open the luggage compartment door with the passenger door and turn it towards unlock. something other than the key or wireless D Put the key in the ignition and turn it ON. remote. D Reconnect the battery. 2001 SIENNA (RM787U) Author : Date :...
  • Page 922 D Push the unlock switch on the wireless remote. D Put the key in the lock on the driver’s or the passenger door and turn it towards unlock. D Put the key in the ignition and turn it ON. 2001 SIENNA (RM787U) Author : Date :...
  • Page 923 Even in disarming condition, the indicator light flash. (Due to the signal output form immobilizer system). The indicator always flashes receiving the signal from the immobilizer system at any time in the arming condition. Flashing frequency: 0.2 seconds (ON) 1.8 seconds (OFF) 2001 SIENNA (RM787U) Author : Date :...
  • Page 924 Arming preparation condition Arming preparation condition Arming preparation condition Arming condition Arming condition (After alarming time has elapsed, arming (During entry delay time) condition) After alarming time has elapsed, arming Alarming condition condition 2001 SIENNA (RM787U) Author : Date :...
  • Page 925 PASSIVE MODE OFF PASSIVE MODE ON HINT: D Initial mode is PASSIVE MODE OFF. D If there is a different signal in the middle of changing. It is invalid. *: Entry delay time 2001 SIENNA (RM787U) Author : Date :...
  • Page 926 Hand-held tester has a ”Snapshot” function. Break-out-box This records the measured values and is effective in the diagno- N09348 sis of intermittent problems. Please refer to the hand-held tester / break-out-box opera- tor’s manual for further details. 2001 SIENNA (RM787U) Author : Date :...
  • Page 927 Headlights stay on Headlight control relay circuit DI-543 Taillights stay on Taillight control relay circuit DI-545 *1: If numbers are given to the circuit proceed with troubleshooting in the order indicated by those numbers. 2001 SIENNA (RM787U) Author : Date :...
  • Page 928 DI-530 DIAGNOSTICS THEFT DETERRENT SYSTEM DI21G-05 TERMINALS OF ECU I01920 HINT: Disconnect the connector from the theft deterrent ECU. Symbols (Terminals No.) Wiring Color Condition STD Value Door courtesy switch ”ON” Below 1 Ω (Rear door opened) (T3-1 T4-7) Door courtesy switch ”OFF” 1 MΩ...
  • Page 929 DI-531 DIAGNOSTICS THEFT DETERRENT SYSTEM Always 10 - 14 V (T3-1 1 T4-7) Ignition switch is turned to ”ON” position 10 - 14 V (T3-13 T4-7) Door unlock detection switch ”ON” Below 1 Ω (Driver’s door) LSWD LSWD BR R BR-R (T3-14 T4-7)
  • Page 930 Is ABS DTC output? Check ABS DTC on page DI-220 Repair circuit indicated by the code output (See page DI-223 Proceed to next circuit inspection shown in problem symptoms table (See page DI-212 2001 SIENNA (RM787U) Author : Date :...
  • Page 931 3 times then it goes off. F03261 Check the air pressure of the tire and adjust it to the specified pressure, after then initialize this system (See page DI-209 2001 SIENNA (RM787U) Author : Date :...
  • Page 932 Check for open circuit in harness and connector between ABS ECU and tire pressure warning standardization switch, tire pressure warning standardization switch and body ground (See page IN-31 Repair or replace harness or connector. Check and replace ABS actuator assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 933 Tire pressure warning light does not light up Go to step 2 Tire pressure warning light remains on Go to step 5 Check tire pressure warning light. See combination meter troubleshooting on page BE-2 Repair bulb or combination meter assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 934 Check and replace ABS actuator assembly. Check tire pressure warning light goes off when disconnect the ABS ECU con- nector. Repair or replace harness or connector or com- bination meter assembly. Check and replace ABS actuator assembly. 2001 SIENNA (RM787U) Author : Date :...
  • Page 935 ) RR ( ) RL ( Tire Tire Wear Condition FR ( ) FL ( ) RR ( ) RL ( History of changing tires or wheels When ( History of rotating tires When ( 2001 SIENNA (RM787U) Author : Date :...
  • Page 936 Customer Problem Analysis DI-208 Symptom does not occur Symptom Simulation Problem Symptom Confirmation IN-21 Symptom occurs Problem Symptoms Table DI-212 Circuit Inspection DI-213 DI-215 Identification of Problem Repair Confirmation Test 2001 SIENNA (RM787U) Author : Date :...
  • Page 937 Rear Speed Sensor Tire Pressure Warning Light Front Speed Sensor DLC1 Front Speed Sensor Rotor Tire Pressure Warning Standardization Switch Stop Light Switch ABS Actuator Assembly Front Speed Sensor Front Speed Sensor Rotor F04211 2001 SIENNA (RM787U) Author : Date :...
  • Page 938 Start the engine. DLC1 F02201 Check that the ABS warning light blinks. HINT: 0.13 sec. 0.13 sec. If the ABS warning light does not blink, inspect the ABS warning light circuit (See page DI-250 BR3904 2001 SIENNA (RM787U) Author : Date :...
  • Page 939 Adjust the air pressure of 4 tires to the specified pressure (See page SA-2 With the ignition switch ON and the vehicle stopped, press the tire pressure warning standardization switch until the warning light flashes 3 times. F03261 2001 SIENNA (RM787U) Author : Date :...
  • Page 940 DI-213 S Tire pressure warning light abnormal. 5. Tire pressure warning standardization switch DI-215 1. Tire pressure warning standardization switch DI-215 Tire pressure warning system cannot be initialized. 2. ABS actuator assembly DI-217 2001 SIENNA (RM787U) Author : Date :...
  • Page 941 CO/HC Meter IMMEDIATELY CHECK CO/HC CONCENTRATION AT IDLE AND/OR 2,500 RPM HINT: When doing the 2 mode (idle and 2,500 rpm) test, these mea- surement order prescribed by the applicable local regulations. A01683 2001 SIENNA (RM787U) Author : Date :...
  • Page 942 (Black smoke from exhaust) 2. Plugged PCV valve 3. Faulty SFI systems: S Faulty pressure regulator S Defective ECT sensor S Faulty ECM S Faulty injectors S Faulty throttle position sensor S Faulty MAF meter 2001 SIENNA (RM787U) Author : Date :...
  • Page 943 If pressure stays low, a valve may be sticking or seating is improper, or there may be leakage past the gasket. REINSTALL SPARK PLUGS INSTALL IGNITION COILS (See page IG-4 REINSTALL OUTER FR COWL TOP PANEL ASSEMBLY (See page EM-82 2001 SIENNA (RM787U) Author : Date :...
  • Page 944 Engine Wire Oil Strainer z Gasket No.2 Oil Pan Generator x 10 Drain Plug N·m (kgf·cm, ft·lbf) : Specified torque 45 (460, 33) z Non-reusable part 8.0 (80, 69 in.·lbf) Precoated part A02011 2001 SIENNA (RM787U) Author : Date : 1031...
  • Page 945 Lower Main Bearing Main Bearing Cap 27 (275, 20) See Page EM-108 1st 22 (225, 16) z Seal Washer N·m (kgf·cm, ft·lbf) : Specified torque 2nd Turn 90° z Non-reusable part Z18551 2001 SIENNA (RM787U) Author : Date : 1032...
  • Page 946 REMOVE NO.2 IDLER PULLEY BRACKET Remove the 2 bolts and idler pulley bracket. P18761 REMOVE KNOCK SENSORS Disconnect the 2 knock sensor connectors. Using SST, remove the 2 knock sensors. 09816-30010 P12389 2001 SIENNA (RM787U) Author : Date : 1033...
  • Page 947 REMOVE REAR OIL SEAL RETAINER Remove the 6 bolts. Using a screwdriver, remove the oil seal retainer by prying the portions between the oil seal retainer and main bear- ing cap. P12508 2001 SIENNA (RM787U) Author : Date : 1034...
  • Page 948 Check the crank pin and bearing for pitting and scratches. If the crank pin or bearing is damaged, replace the bearings. If necessary, replace the crankshaft. P12696 Lay a strip of Plastigage across the crank pin. Plastigage P12728 2001 SIENNA (RM787U) Author : Date : 1035...
  • Page 949 Push the piston, connecting rod assembly and upper bearing through the top of the cylinder block. HINT: Keep the bearings, connecting rod and cap together. Arrange the piston and connecting rod assemblies in the P12500 correct order. 2001 SIENNA (RM787U) Author : Date : 1036...
  • Page 950 HINT: Keep the lower bearing and main bearing cap together. Arrange the main bearing caps and lower thrust washers Joint Surface in correct order. S06200 2001 SIENNA (RM787U) Author : Date : 1037...
  • Page 951 No.1 and No.4 journals: 0.05 mm (0.0020 in.) No.2 and No.3 journals: 0.06 mm (0.0024 in.) If the oil clearance is greater than maximum, replace the bear- ings. If necessary, replace the crankshaft. 2001 SIENNA (RM787U) Author : Date : 1038...
  • Page 952 = Total number 14 (Use bearing ”5”) P12734 No.1 and No.4 journal standard bearings selection chart Cylinder block number mark Crankshaft number mark EXAMPLE: Cylinder block ”06”, Crankshaft ”08” = Use bearing ”5” V08071 2001 SIENNA (RM787U) Author : Date : 1039...
  • Page 953 = Total number 14 (Use bearing ”3”) No.2 and No.3 journal standard bearings selection chart Cylinder block number mark Crankshaft number mark EXAMPLE: Cylinder block ”06”, Crankshaft ”08” = Use bearing ”3” V08070 2001 SIENNA (RM787U) Author : Date : 1040...
  • Page 954 Lift out the crankshaft. Remove the 4 upper main bearings and 2 upper thrust washers from the cylinder block. HINT: Arrange the main bearing caps, bearings and thrust washers in the correct order. 2001 SIENNA (RM787U) Author : Date : 1041...
  • Page 955 HINT: The piston and pin are a matched set. Arrange the pistons, pins, rings, connecting rods and bearings in the correct order. P12415 2001 SIENNA (RM787U) Author : Date : 1042...
  • Page 956 If warpage is greater than maximum, replace the cylinder block. Z09222 INSPECT CYLINDER FOR VERTICAL SCRATCHES Visually check the cylinder for vertical scratches. If deep scratches are present, replace the cylinder block. P12498 2001 SIENNA (RM787U) Author : Date : 1043...
  • Page 957 Minimum diameter: 7.20 mm (0.2835 in.) If the diameter is less than minimum, replace the bolt. P12497 CLEAN PISTON Using a gasket scraper, remove the carbon from the pis- ton top. P12507 2001 SIENNA (RM787U) Author : Date : 1044...
  • Page 958 If necessary, replace the cylinder block. HINT: The shape of the piston varies for the RH and LH banks. The RH piston is marked with ”R”, the LH piston with ”L”. S06041 2001 SIENNA (RM787U) Author : Date : 1045...
  • Page 959 Oil (Side rail): 1.00 mm (0.0394 in.) If the end gap is greater than maximum, replace the piston ring. If the end gap is greater than maximum, even with a new piston EM7639 ring, replace the cylinder block. 2001 SIENNA (RM787U) Author : Date : 1046...
  • Page 960 0.005 - 0.011 mm (0.0002 - 0.0004 in.) Maximum oil clearance: 0.05 mm (0.0020 in.) If the oil clearance is greater than maximum, replace the bush- EM0227 ing. If necessary, replace the piston and piston pin as a set. 2001 SIENNA (RM787U) Author : Date : 1047...
  • Page 961 Using vernier calipers, measure the tension portion diameter of the bolt. Standard diameter: 7.2 - 7.3 mm (0.284 - 0.287 in.) Minimum diameter: 7.0 mm (0.276 in.) If the diameter is less than minimum, replace the bolt. EM6347 2001 SIENNA (RM787U) Author : Date : 1048...
  • Page 962 Using SST and a hammer, tap in a new oil seal until its surface is flush with the rear oil seal retainer edge. 09223-15030, 09950-70010 (09951-07100) Apply MP grease to the oil seal lip. P12570 2001 SIENNA (RM787U) Author : Date : 1049...
  • Page 963 Apply MP grease to a new oil seal lip. Using SST and a hammer, tap in the oil seal until its surface is flush with the rear oil seal retainer edge. 09223-15030, 09950-70010 (09951-07100) P12810 2001 SIENNA (RM787U) Author : Date : 1050...
  • Page 964 Be sure that end gap of the snap ring is not aligned with the pin (Mold Mark) hole cutout portion of the piston. LH Piston Front Mark (1 Cavity) Front Mark (Mold Mark) S06044 2001 SIENNA (RM787U) Author : Date : 1051...
  • Page 965 Front Mark Do not align the ring ends. Expander No.1 Compression Upper Side Rail LH Piston Lower Side Rail Front Mark No.2 Front Mark Compression Expander No.1 Compression Upper Side Rail S06058 2001 SIENNA (RM787U) Author : Date : 1052...
  • Page 966 Mark 1, 2, 3 or 4 P20070 INSTALL UPPER THRUST WASHERS Install the 2 thrust washers under the No.2 journal position of the cylinder block with the oil grooves facing outward. P12600 2001 SIENNA (RM787U) Author : Date : 1053...
  • Page 967 BOLTS HINT: The main bearing cap bolts are tightened in 2 progressive steps (steps (b) and (d)). If any of the main bearing cap bolts is broken or deformed, replace it. P20074 2001 SIENNA (RM787U) Author : Date : 1054...
  • Page 968 Install and uniformly tighten the 8 main bearing cap bolts in several passes, in the sequence shown. Torque: 27 N·m (275 kgf·cm, 20 ft·lbf) Check that the crankshaft turns smoothly. CHECK CRANKSHAFT THRUST CLEARANCE (See page EM-90 P12586 2001 SIENNA (RM787U) Author : Date : 1055...
  • Page 969 The connecting rod cap bolts are tightened in 2 progres- sive steps (steps (b) and (d)). Protrusion If any of the connecting rod cap bolts is broken or de- formed, replace it. P12801 2001 SIENNA (RM787U) Author : Date : 1056...
  • Page 970 Torque: 8 N·m (80 kgf·cm, 69 in.·lbf) INSTALL CYLINDER BLOCK SIDE COVER Install a new gasket and the cylinder block side cover with the 3 bolts and 2 nuts. Torque: 9 N·m (90 kgf·cm, 78 in.·lbf) 2001 SIENNA (RM787U) Author : Date : 1057...
  • Page 971 Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket sur- faces and sealing grooves. Thoroughly clean all components to remove all the loose material. 2001 SIENNA (RM787U) Author : Date : 1058...
  • Page 972 LU-1 INSTALL GENERATOR, BRACKET AND ADJUSTING BAR ASSEMBLY Torque: 43 N·m (440 kgf·cm, 32 ft·lbf) INSTALL CYLINDER HEAD (See page EM-60 INSTALL TIMING PULLEYS AND BELT (See page EM-22 REMOVE ENGINE STAND 2001 SIENNA (RM787U) Author : Date : 1059...
  • Page 973 RH Cowl Top Cowl Panel Hole Cover Ventilator Louver Clip LH Cowl Top Window Washer Hose Ventilator Louver Outer FR Cowl Top Wiper Motor Connector Panel Assembly N·m (kgf·cm, ft·lbf) : Specified torque A15175 2001 SIENNA (RM787U) Author : Date :...
  • Page 974 Gasket z Gasket Front Exhaust Pipe z Gasket 62 (630, 46) Spring 43 (440, 36) Stay 62 (630, 46) : Specified torque N·m (kgf·cm, ft·lbf) z Non-reusable part 33 (330, 24) A13555 2001 SIENNA (RM787U) Author : Date :...
  • Page 975 Hose Connector Heater Hose Ground Strap Connector 15 (150, 11) Injector Connector Water Outlet Ignition Coil Ignition Coil Connector z Gasket Spark Plug N·m (kgf·cm, ft·lbf) : Specified torque z Non-reusable part A13556 2001 SIENNA (RM787U) Author : Date :...
  • Page 976 *88 (900, 65) LH Camshaft Timing Pulley 125 (1,300, 94) Dust Boot Timing Belt Tensioner 27 (280, 20) N·m (kgf·cm, ft·lbf) : Specified torque z Non-reusable part * For use with SST A14971 2001 SIENNA (RM787U) Author : Date :...
  • Page 977 O-Ring Camshaft Position Sensor LH Exhaust z Gasket Manifold Stay Engine Wire Oil Dipstick Guide 49 (500, 36) LH Exhaust Manifold z O-Ring N·m (kgf·cm, ft·lbf) : Specified torque z Non-reusable part A06660 2001 SIENNA (RM787U) Author : Date :...
  • Page 978 Camshaft Timing Gear (VVT -i) NOTICE: Do not remore or install the camshaft timing N·m (kgf·cm, ft·lbf) : Specified torque gear (VVT -i) deside changing VVT -i or the z Non-reusable part camshaft A05703 2001 SIENNA (RM787U) Author : Date :...
  • Page 979 Magnetic Finger HINT: Arrange the valves, valve springs, spring seats and spring re- tainers in the correct order. P12720 REMOVE CYLINDER HEAD REAR COVER Remove the 6 bolts, rear cover and gasket. A05276 2001 SIENNA (RM787U) Author : Date :...
  • Page 980 EM-42 ENGINE MECHANICAL CYLINDER HEAD REMOVE OIL CONTROL VALVE FILTER Remove the plug, gasket and valve filter. A05275 2001 SIENNA (RM787U) Author : Date :...
  • Page 981 Using a wire brush, remove all the carbon from the combustion chambers. NOTICE: Be careful not to scratch the cylinder block contact sur- face. P12701 CLEAN CYLINDER HEADS Using a soft brush and solvent, thoroughly clean the cylinder head. P12703 2001 SIENNA (RM787U) Author : Date :...
  • Page 982 If cracked, replace the cylinder head. P12702 CLEAN VALVES Using a gasket scraper, chip off any carbon from the valve head. Using a wire brush, thoroughly clean the valve. EM0580 2001 SIENNA (RM787U) Author : Date :...
  • Page 983 Check the valve head margin thickness. Standard margin thickness: 1.0 mm (0.039 in.) Minimum margin thickness: 0.5 mm (0.020 in.) If the margin thickness is less than minimum, replace the valve. Margin Thickness EM0181 2001 SIENNA (RM787U) Author : Date :...
  • Page 984 45° If not, correct the valve seats as follows: If the seating is too high on the valve face, use 30° and 45° cutters to correct the seat. 1.0 - 1.4 mm Z03988 2001 SIENNA (RM787U) Author : Date :...
  • Page 985 Installed tension: 186 - 206 N (19.0 - 21.0 kgf, 41.9 - 46.3 lbf) at 33.8 mm (1.331 in.) If the installed tension is not as specified, replace the valve spring. EM0281 2001 SIENNA (RM787U) Author : Date :...
  • Page 986 INSPECT CAMSHAFT JOURNAL OIL CLEARANCE Plastigage Clean the bearing caps and camshaft journals. Place the camshafts on the cylinder head. Lay a strip of Plastigage across each of the camshaft jour- nal. A05239 2001 SIENNA (RM787U) Author : Date :...
  • Page 987 Using a dial indicator, measure the backlash. Standard backlash: 0.020 - 0.200 mm (0.0008 - 0.0079 in.) Maximum backlash: 0.30 mm (0.0188 in.) If the backlash is greater then maximum, replace the cam- shafts. A05241 Remove the camshafts. 2001 SIENNA (RM787U) Author : Date :...
  • Page 988 Using vernier calipers, measure the free distance between the spring ends. Free distance: 18.2 - 18.8 mm (0.712 - 0.742 in.) If the free distance is not as specified, replace the gear spring. EM3322 2001 SIENNA (RM787U) Author : Date :...
  • Page 989 Maximum warpage: Air intake chamber side: 0.15 mm (0.0059 in.) Cylinder head side: 0.08 mm (0.0031 in.) If warpage is greater than maximum, replace the manifold. Air Intake Chamber Side Z09167 2001 SIENNA (RM787U) Author : Date :...
  • Page 990 Using vernier calipers, measure the tension portion diameter of the bolt. Standard outside diameter: 8.95 - 9.05 mm (0.3524 - 0.3563 in.) Minimum outside diameter: 8.75 mm (0.3445 in.) If the diameter is less than minimum, replace the bolt. P12496 2001 SIENNA (RM787U) Author : Date :...
  • Page 991 Painted Mark Retighten the cylinder head bolts by 90° in the numerical 90° order shown. 90° Front Check that the painted mark is now at a 90° angle to the front. P25742 2001 SIENNA (RM787U) Author : Date : 1003...
  • Page 992 Install the camshaft gear spring. Install the camshaft sub-gear. HINT: Attach the pins on the gears to the gear spring ends. Install the wave washer. Z09320 Using snap ring pliers, install the snap ring. P12590 2001 SIENNA (RM787U) Author : Date : 1004...
  • Page 993 Install the oil seal to the camshaft. Exhaust Front P12804 Remove any old packing (FIPG) material. Exhaust Apply seal packing to the No.1 bearing cap as shown. Seal packing: Part No. 08826-00080 or equivalent Seal Packing A02008 2001 SIENNA (RM787U) Author : Date : 1005...
  • Page 994 Install and uniformly tighten the 10 bearing cap bolts, in several passes, in the sequence shown. Torque: 16 N·m (160 kgf·cm, 12 ft·lbf) A05196 2001 SIENNA (RM787U) Author : Date : 1006...
  • Page 995 Exhaust Apply seal packing to the No.1 bearing cap as shown. Seal packing: Part No. 08826-00080 or equivalent Seal Packing A02008 Install the 5 bearing caps in their proper locations. Exhaust A05209 2001 SIENNA (RM787U) Author : Date : 1007...
  • Page 996 Remove the service bolt. Intake Service Bolt CHECK AND ADJUST VALVE CLEARANCE (See page EM-4 Turn the camshaft and position the cam lobe upward, and check and adjust the valve clearance. A05198 2001 SIENNA (RM787U) Author : Date : 1008...
  • Page 997 Install the cylinder head cover with the 8 bolts. Uniformly tighten the bolts in several passes. Install the 2 cylinder head covers. Torque: 8.0 N·m (80 kgf·cm, 69 in.·lbf) LH Side A05216 2001 SIENNA (RM787U) Author : Date : 1009...
  • Page 998 Torque: 19.5 N·m (200 kgf·cm, 14 ft·lbf) INSTALL CYLINDER HEAD REAR PLATE Torque: 8.0 N·m (80 kgf·cm, 69 in.·lbf) Inlet Pipe A05188 INSTALL ENGINE WIRE PROTECTOR INSTALL CAMSHAFT TIMING OIL CONTROL VALVES INSTALL CAMSHAFT POSITION SENSORS 2001 SIENNA (RM787U) Author : Date : 1010...
  • Page 999 New Gasket Z14262 Connect the ECT sender gauge connector. Connect the ECT sensor connector. Connect the ground strap connector. Connect the upper radiator hose. Connect the engine coolant reservoir hose. 2001 SIENNA (RM787U) Author : Date : 1011...
  • Page 1000 Connect the purge hose to the emission control valve set. Connect the 2 vacuum hoses to the vacuum tank for ACIS. Connect the engine wire clamp to the emission control valve set. 2001 SIENNA (RM787U) Author : Date : 1012...

This manual is also suitable for:

Rm787u