ABB VA Master FAM540 Series Operating Instructions Manual
  1. Manuals
  2. Brands
  3. ABB Manuals
  4. Measuring Instruments
  5. VA Master FAM540
  6. Operating instructions manual

ABB VA Master FAM540 Series Operating Instructions Manual

Metal cone variable area flowmeter
Hide thumbs Also See for VA Master FAM540 Series:
Table of Contents

Advertisement

Quick Links

—
A B B M E A S U R E M E N T & A N A L Y T I C S | O P E R A T I N G I N S T R U C T I O N
VA Master FAM540
Metal Cone Variable Area Flowmeter
—
Introduction
FAM540
Metal cone variable area flowmeter for the
measurement of the flow rate of operating
volume or mass flow units (at constant pressure /
temperature), if a physical mass flow unit has
been selected.
Device firmware: Version B.20 or
higher
Measurement made easy
Additional Information
Additional documentation on VA Master FAM540 is
available for download free of charge at
www.abb.com/flow.
Alternatively simply scan this code:

Advertisement

Table of Contents
loading

Related Manuals for ABB VA Master FAM540 Series

Summary of Contents for ABB VA Master FAM540 Series

  • Page 1 Additional documentation on VA Master FAM540 is measurement of the flow rate of operating available for download free of charge at volume or mass flow units (at constant pressure / www.abb.com/flow. temperature), if a physical mass flow unit has Alternatively simply scan this code: been selected.

  • Page 2: Table Of Contents

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Table of contents Change from one to two columns Transport and storage ..........37 Safety ................4         General information and instructions ........4 Inspection ................37  ...
  • Page 3 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Maintenance ............. 58     Safety instructions ..............58   Cleaning ................... 58   Sensor ..................58   Repair ................ 59     Safety instructions ..............59   Spare parts ................

  • Page 4: Safety

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E 1 Safety hange from one to two columns Warnings General information and instructions The warnings in these instructions are structured as follows: These instructions are an important part of the product and must be retained for future reference.

  • Page 5: Intended Use

    Repairs, alterations, and enhancements, or the installation of replacement parts, are only permissible insofar as these are described in this manual. Approval by ABB Automation Products GmbH must be sought for any activities beyond this scope. Repairs performed by ABB-authorized specialist shops are...

  • Page 6: Notes On Data Safety

    Email: automation.service@de.abb.com leakage and / or theft of data or information. ABB Automation Products GmbH and its affiliates are not liable for damages and / or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and /...

  • Page 7: Use In Potentially Explosive Atmospheres In Accordance With Atex And Iecex

    Note Further information on the Ex-Approval of devices can be found in the type examination certificates or the relevant certificates at www.abb.com/flow Device overview The devices are designed for maximum versatility. This is achieved through a combination of several types of protection within each device.

  • Page 8: Ex Marking

    Depending on the design, a specific marking in accordance with ATEX or IECEx applies. • ABB reserves the right to modify the Ex-marking. Refer to the name plate for the exact marking. Model FAM54xAx (analog indicator without alarm signaling unit)
  • Page 9 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Model FAM54xE/Fx (analog indicator with transmitter and with or without LCD indicator) Marking Type of protection Order code* Limit value table ATEX II 1/2 G Ex h ia IIC T4 ... T1 Ga/Gb Intrinsically Safe Table 1 on page 14 II 1/3 G Ex ec h ic T6 ...

  • Page 10: Installation Instructions

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 2 Use in potentially explosive atmospheres in accordance with ATEX and IECEx Installation instructions The installation, commissioning, maintenance and repair of Protection against electrostatic discharges devices in areas with explosion hazard must only be carried out DANGER by appropriately trained personnel.

  • Page 11: Opening And Closing The Transmitter Housing

    Devices with ½” NPT threads and ATEX and IECEx approvals can Note be ordered and operated without cable glands (with the Spare parts can be ordered from ABB Service. exception of ‘Ex d’). In this case, the operator is responsible for www.abb.com/contacts properly installing pipe fittings in accordance with national regulations (e.g.

  • Page 12: Type Of Protection Ex D - Flameproof (Enclosure)

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 2 Use in potentially explosive atmospheres in accordance with ATEX and IECEx … Installation instructions Type of protection Ex d - flameproof (enclosure) The outside diameter of the unshielded connection cable must Model FAM540, order code A9 be in a range from 7.2 to 11.7 mm (0.3 to 0.5 in).
  • Page 13 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Earthing Figure 3: Terminals 31 / 32, power supply / load Power supply 1 Ground terminal Maximum permissible load in the power supply (z. B. indicator) 2 Potential equalization in accordance with EN 60079-0 The minimum voltage U = 0 V is based on a load of 0 Ω.

  • Page 14: Safety Specifications Atex / Iecex

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 2 Use in potentially explosive atmospheres in accordance with ATEX and IECEx Safety specifications ATEX / IECEx Special conditions for type of protection ‘Ex td’ (dust explosion protection) Model FAM54xB/C/D/E/Fx The following differing temperature data applies to usage in areas with combustible dust.
  • Page 15 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E A4, A9, B1 ATEX: 31 / 32 = 46 V 40 °C 440 °C II 1/3 G Ex ec h ic IIC T6 ... T1 Ga/Gc 40 °C 375 °C II 2 D Ex h tb IIIC T85°C ...
  • Page 16 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 2 Use in potentially explosive atmospheres in accordance with ATEX and IECEx … Safety specifications ATEX / IECEx Table 2: Analog indicator with alarm signaling unit Model FAM54xB/C/Dx Type of protection: intrinsic safety, dust explosion protection.
  • Page 17 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Table 3: Analoganzeiger mit Grenzwertgeber Model FAM54xB/C/Dx Type of protection: flameproof enclosure, dust explosion protection. Order Marking Terminals Electrical values Temp. class Insulation medium code −20 °C to (−50 °C to ) Maximum ATEX: 41 / 42...
  • Page 18 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 2 Use in potentially explosive atmospheres in accordance with ATEX and IECEx … Safety specifications ATEX / IECEx Table 4: Analoganzeiger mit Grenzsignalgeber Model FAM54xB/C/Dx Type of protection: non-sparking materials, dust explosion protection. Order Marking Terminals...

  • Page 19: Operating Instructions

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Table 5: Analoganzeiger ohne Grenzsignalgeber Model FAM54xAx Type of protection: constructional safety, dust explosion protection Order Marking Terminals Electrical values Temp. class Insulation medium code* −20 °C to (−50 °C to ) Maximum A4, A9, B1 ATEX: n.a.

  • Page 20: Changing The Type Of Protection

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Change from two to one column … 2 Use in potentially explosive atmospheres in accordance with ATEX and IECEx … Operating instructions Changing the type of protection Depending on the model, the device may be designed to be installed in one of the applications listed. If you plan to use a device that was installed in one type of protection rating in a different type of protection rating, some measures must be taken before connecting voltage to the device.

  • Page 21: Use In Potentially Explosive Atmospheres In Accordance With Fm And Ccsaus

    Note Further information on the Ex-Approval of devices can be found in the type examination certificates or the relevant certificates at www.abb.com/flow Device overview The devices are designed for maximum versatility. This is achieved through a combination of several types of protection within each device.

  • Page 22: Ex Marking

    Depending on the design, a specific marking in accordance with FM applies. • ABB reserves the right to modify the Ex-marking. Refer to the name plate for the exact marking. Model FAM54xAx (analog indicator without alarm signaling unit and model FAM54xB/C/Dx (analog indicator with alarm signaling unit)

  • Page 23: Installation Instructions

    Only original spare parts must be used to seal the housing. regulations with regard to installation, function tests, repairs, and maintenance of electrical devices. (e. g. NEC, CEC). Note Spare parts can be ordered from ABB Service. Intrinsic Safety Control Drawing www.abb.com/contacts Note...

  • Page 24: Electrical Connections

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 3 Use in potentially explosive atmospheres in accordance with FM and cCSAus … Installation instructions Electrical connections 1 Strain relief 3 Gasket 2 Adapter M25 × 1.5 / ½“-NPT 4 Sleeve 5 Union nut 1 FM Approved IS Barrier...
  • Page 25 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Installation instructions Earthing The concept of intrinsic safety enables multiple intrinsic safety devices with FM or CSA approval to be interconnected, without entity parameters being examined specifically, subject to observation of the following conditions: •...
  • Page 26 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 3 Use in potentially explosive atmospheres in accordance with FM and cCSAus … Installation instructions Power supply Installation must comply with the requirements of the ® National Electric Code (ANSI / NFPA70).

  • Page 27: Safety Specifications Fm, Ccsaus

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Safety specifications FM, cCSAus Table 1: Analog indicator with alarm signaling unit (temperature data for FM in °F, for cCSAus in °C) Order Marking Terminals Electrical Temp. class Insulation medium code*...
  • Page 28 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 3 Use in potentially explosive atmospheres in accordance with FM and cCSAus … Safety specifications FM, cCSAus Table 2: Analog indicator with alarm signaling unit (temperature data for FM in °F, for cCSAus in °C) Order Marking Terminals...
  • Page 29 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Table 3: Analog indicator with / without alarm signaling unit (temperature data for FM in °F, for cCSAus in °C) Order Marking Terminals Electrical values Temp. class Insulation medium code* −58 °F to...
  • Page 30 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 3 Use in potentially explosive atmospheres in accordance with FM and cCSAus … Safety specifications FM, cCSAus Table 4: Analog indicator with transmitter, with or without LCD indicator (temperature data for FM in °F, for cCSAus in °C) Order Marking Terminals...
  • Page 31 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Continuation of Table 4: Analog indicator with transmitter, with or without LCD indicator (temperature data for FM in °F, for cCSAus in °C) Order Marking Terminals Electrical values Temp.

  • Page 32: Operating Instructions

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 3 Use in potentially explosive atmospheres in accordance with FM and cCSAus Operating instructions Protection against electrostatic discharges Changing the type of protection The device can be operated with various types of protection: DANGER •...

  • Page 33: Design And Function

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E 4 Design and function General FAM540 metal cone variable area flowmeters have a proven design and are equipped with an analog, mechanical indicator or an intelligent two-wire transmitter, i.e. the power supply and the flow signal utilize the same leads.

  • Page 34: Device Overview

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 4 Design and function Device overview Model FAM541 FAM544 Standard design Hygienic design Measured error in accordance with VDE / VDI 3513 1.6 % qg = 50 % 1.6 % qg = 50 % Reproducibility 0.25 % of measured value...

  • Page 35: Product Identification

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E 5 Product identification Name plate A Standard 5 Order number B ATEX / IECEx 6 Model number C FM / cCSAus 7 Electric data (Ex) 1 TAG Number 8 IECEx Approval 2 Nominal diameter and IP rating 9 ATEX Approval...

  • Page 36: Factory Tag

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 5 Product identification Factory tag Pressure equipment outside the scope of the Pressure The factory plate is on the flowmeter in addition to the name Equipment Directive plate.

  • Page 37: Transport And Storage

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E 6 Transport and storage Inspection Storage Check the devices immediately after unpacking for possible Bear the following points in mind when storing devices: damage that may have occurred from improper transport. •...

  • Page 38: Installation

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E 7 Installation Installation conditions • The installation recommendations of VDI / VDE Directive 3513 must be observed. • The flowmeter is installed vertically in the piping. The measuring media must flow from bottom to top. •...

  • Page 39: Operating Conditions

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Operating conditions Pressure loss A variable area flowmeter is specified for a defined set of The available operating pressure at the measuring point must be operating conditions of the measuring medium. For liquids and higher than the pressure loss listed for the flowmeter in the gases, these are pressure and temperature-related properties specifications.

  • Page 40: Solids Content In The Measuring Medium

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 7 Installation … Operating conditions Solids content in the measuring medium Measuring range limits Variable area flowmeters have only limited suitability for measuring media containing solids. Depending on the concentration, particle size and type of solid, increased mechanical abrasion may occur, especially at the critical measuring edge of the float.

  • Page 41: Installation Of The Flowmeter

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Installation of the flowmeter Note The device can be installed at any location in a pipeline under Torques for screws depend on temperature, pressure, screw and consideration of the installation conditions. gasket materials.

  • Page 42: Electrical Connections

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 7 Installation … Mounting Electrical connections DANGER Improper installation and commissioning of the device carries a risk of explosion. For use in potentially explosive atmospheres, observe the information in Use in potentially explosive atmospheres in accordance with ATEX and IECEx on page 7 and Use in potentially explosive atmospheres in accordance with FM...

  • Page 43: Switching Amplifier

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Switching amplifier Analog indicator with transmitter Model FAM54xE/Fx Specifications Power supply 230 V AC, +10 % / −15 %, 45 to 60 Hz 115 V AC, +10 % / −15 %, 45 to 60 Hz 24 V DC, +10 % / −15 % Output One or two switching relays with potential-free...

  • Page 44: Hart Output

    Other tool or system integrations (e.g. Emerson AMS / Siemens PCS7) upon request. The necessary DTMs and other files can be downloaded from www.abb.com/flow. Programmable binary output Terminals 41 / 42 are used as a primary programmable binary output. The pulse output, general alarm, min./max. alarm and general alarm functions, as well as "no function"...

  • Page 45: Commissioning

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E 8 Commissioning Switching on the power supply DANGER The following points must be checked before commissioning the Improper installation and commissioning of the device device: carries a risk of explosion. •...

  • Page 46: Adjusting The Alarm Signalling Unit

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 8 Commissioning Adjusting the alarm signalling unit Configuring the programmable output The switch output of the transmitter is configured by default as a NAMUR contact. The contact can also be configured as an optoelectronic coupler output.

  • Page 47: Operating Instructions

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E 9 Operation Operating instructions DANGER When operating the device, please note the following: Danger of explosion if the device is operated with the • Aggressive or corrosive media can lead to damage of transmitter housing open! wetted parts.

  • Page 48: User Levels

    The service menu is reserved exclusively for the after- Next Select the next position for entering numerical and sales-service of ABB Automation Products. It includes alphanumeric values the default settings of the device. It can only be accessed with the service code. Changes may cause the device to display incorrect information.

  • Page 49: Parameterization Of The Device

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Parameterization of the device Parameter Overview Note This overview of parameters shows all the menus and parameters available on the device. Depending on the version and configuration of the device, not all of the menus and parameters may be visible in it. Menu / parameter Value range/Input type Remark...
  • Page 50 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 9 Operation … Parameterization of the device Menu / parameter Value range/Input type Remark ▲ Main Menu Pulse width Numerical Only active if a pulse output is selected. ►...
  • Page 51 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Menu / parameter Value range/Input type Remark ▲ Main Menu Operating density Numerical The density of the measuring medium has an ► Operating density 1.000000 influence on the moving force of the float. 1.000000 g/cm Min 0.000001 Precise input is essential for an exact...
  • Page 52 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 9 Operation … Parameterization of the device Menu / parameter Value range/Input type Remark ▲ Main Menu Current output Numerical The Edit can be used to set the behavior of the ►...
  • Page 53 Min 0 HART multidrop mode. Back Edit Back Edit ▼ ▲ Main Menu TAG number Enter a separate, 8-digit TAG number. ► TAG number ABB AM54 ABB AM54 Back Edit Back Edit ▼ ▲ Main Menu 20.04.2007 06:39:59 Back Edit...

  • Page 54: Description Of Menus And Parameters

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 9 Operation Description of menus and parameters ‘Prog.Output’ Menu Standard densities for a few selected gases: In this menu, the programmable binary output (terminals 41 / 42) is parameterized . Standard density [kg/m3] The following settings are available: Acetylene...

  • Page 55: Current Output' Menu

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E ‘Current output’ Menu ‘Function test’ Menu Configure the current output behavior for device alarms in the current output submenu. Submenu Adjustable Description The settings High and Low are available. values •...

  • Page 56: Totalizer" Und „Overflow' Menu

    • The ‘Specialist’ user level has an additional ‘Mains interrupt’ submenu, where the number of power outages is recorded. The power outage counter can only be reset by the ABB after- sales service. Change from two to one column...

  • Page 57: Error Messages

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Error messages Message NE 107 classification Cause Remedy Error 1 Failure Hardware error on the front-end board. Please contact the service department. Front End Error 3 Out of Spec Overshoot of the device measuring range.

  • Page 58: Maintenance

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E 11 Maintenance Safety instructions Corrective maintenance work may only be performed by trained DANGER personnel. Danger of explosion if the device is operated with the • Before removing the device, depressurize it along with any transmitter housing open! adjacent lines or vessels.

  • Page 59: Repair

    Danger of explosion if the device is operated with the make sure of obtaining traceable units that are in perfect transmitter housing open! working order, you can order them from ABB by specifying the Before opening the transmitter housing, bear in mind the original serial number.

  • Page 60: Installation / Disassembly Of The Analog Indicator

    All devices delivered to ABB must be free from any hazardous materials (acids, alkalis, solvents, etc.). Address for returns: Please contact Customer Center Service according to page 6 for nearest service location.

  • Page 61: Dismounting And Disposal

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E 13 Dismounting and disposal Dismounting Disposal WARNING Note Products that are marked with the adjacent symbol Risk of injury due to process conditions. may not be disposed of as unsorted municipal waste The process conditions, for example high pressures and (domestic waste).

  • Page 62: Specification

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E 14 Specification Note The device data sheet is available in the ABB download area at www.abb.com/flow. Ordering information in the data sheet 15 Additional documents Note All documentation, declarations of conformity, and certificates are available in ABB's download area.

  • Page 63: Appendix

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E 16 Appendix Intrinsic Safety Control Drawing SDM-10-A0253...

  • Page 64: Return Form

    VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E … 16 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.
  • Page 65 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Notes...
  • Page 66 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Notes...
  • Page 67 VA Master FAM540 METAL CONE VARIABLE AREA FLOWMETER | OI/FAM540-EN REV. E Notes...
  • Page 68 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

This manual is also suitable for:

Va master fam541Va master fam544

Table of Contents