Page 3 Fundamental safety ___________________ instructions ___________________ Introduction ___________________ SIMATIC Description ___________________ Installation SIMATIC ET 200pro FC-2 SIMATIC ET 200pro FC-2 converter ___________________ Configure the hardware ___________________ Commissioning Operating Instructions ___________________ Advanced commissioning ___________________ Backing up data and series commissioning ___________________ Repair...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Table Of Contents
4.10 Wiring the ET200pro system ....................52 4.11 Mounting ET 200pro FC-2 fail-safe devices ................56 4.11.1 Mounting the bus module and the repair switch ..............57 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 6 Technological unit of the technology controller ..............115 7.6.4 Setting the system of units and technology unit ..............115 Safe Torque Off (STO) safety function ................117 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 7 Motor temperature monitoring using a temperature sensor ..........176 7.16 Motor protection by calculating the temperature ..............180 7.17 Breakdown protection ......................182 7.18 Efficiency optimization ......................183 7.19 PROFIenergy profile for PROFINET ..................186 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 8 Pulse frequency and current reduction ................247 11.5 Electromagnetic compatibility of the converters ..............248 11.5.1 Electromagnetic compatibility ....................248 11.5.2 Definition of EMC environment and EMC classes ............... 248 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 9 Documenting the settings for the basic functions, firmware V4.4 ... V4.7 SP6 ....271 Manuals and technical support ..................... 272 A.5.1 Manuals for your inverter ...................... 272 A.5.2 Product Support ........................273 Index..............................275 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 10 Table of contents SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 11: Fundamental Safety Instructions
The required short-circuit current can be too low, especially for TT supply systems. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 12 • Ensure compliance with the limit values specified in the technical data during transport, storage and operation. • Do not use any damaged devices. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 13 • Tighten all power connections to the prescribed torque. • Check all power connections at regular intervals, particularly after equipment has been transported. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 14 • If you come closer than around 2 m to such components, switch off any radios or mobile phones. • Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. SIMATIC ET 200pro FC-2 converter...
Page 15 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 16 • Protect the parameterization (parameter assignments) against unauthorized access. • Handle possible malfunctions by taking suitable measures, e.g. emergency stop or emergency off. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 17: Equipment Damage Due To Electric Fields Or Electrostatic Discharge
As the user you yourself are responsible for ensuring that the products described are operated correctly. Application examples do not relieve you of your responsibility for safe handling when using, installing, operating and maintaining the equipment. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 18: Industrial Security
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...
Page 19 • Protect files stored on exchangeable storage media from malicious software by with suitable protection measures, e.g. virus scanners. • Protect the drive against unauthorized changes by activating the "know-how protection" drive function. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 20: Residual Risks Of Power Drive Systems
5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly 6. Influence of network-connected communication systems, e.g. ripple-control transmitters or data communication via the network SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 21 1.5 Residual risks of power drive systems For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 22 Fundamental safety instructions 1.5 Residual risks of power drive systems SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 23: Introduction
Download from the Internet DVD that can be ordered End of a handling instruction. ❒ Examples of inverter function symbols See also Overview of the inverter functions (Page 91) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 24: Guide Through This Manual
Meaning of the LEDs on the front of the inverter. System runtime. Faults and warnings. ⑩ The most important technical data of the inverter. ⑪ Setting up the new inverter functions. Application examples. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 25: Description
Further information is provided on the Internet: OpenSSL (https://www.openssl.org/) Cryptsoft (mailto:eay@cryptsoft.com) Description The SIMATIC ET 200pro FC-2 is a converter that is completely embedded in the distributed I/O system SIMATIC ET 200pro. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 26: Directives And Standards
The inverters with the KC marking on the rating plate satisfy the EMC requirements for South Korea. Eurasian conformity The inverters comply with the requirements of the Russia/Belarus/Kazakhstan customs union (EAC). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 27: Components For Assembling A Frequency Converter
Immunity to voltage drop of semiconductor process equipment. The inverters comply with the requirements of standard SEMI F47-0706. Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Certificates for download ●...
Page 28 The components described below are examples and represent the minimum configuration of a standard frequency converter with the safety function STO. ET 200pro FC-2 with F-RSM Figure 3-1 ET 200pro FC-2 with F-RSM SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 29 The converter is connected to the higher-level controller by way of the module bus module and interface module; power and motor are connected using prefabricated cables. Terminating module The ET 200pro bus is terminated with the terminating module SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 30 The F-Switch is used in conjunction with the converter only for the module purpose of switching control signals from the higher-level controller through PROFIsafe onto the internal switch-off signals F0 and F1 on the ET 200pro backplane bus. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 31: Spare Parts And Accessories
Longer lengths up to 15 m can be obtained from our SINAMICS service providers. Motor cables (discontinued but available as spare parts) Order No. Length 6ES7194-1LA01-0AA0 1.5 m 6ES7194-1LB01-0AA0 3.0 m 6ES7194-1LC01-0AA0 5.0 m 6ES7194-1LD01-0AA0 10.0 m SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 32 Unused connections without a sealing cap have a degree of protection of only IP20, with a sealing cap it is IP65. Sealing caps for power bus Order No. Quantity 3RK19 02-0CK00 3RK19 02-0CJ00 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 33: Motors And Multi-Motor Drives That Can Be Operated
3.4 Motors and multi-motor drives that can be operated Motors and multi-motor drives that can be operated Siemens motors that can be operated You can connect standard induction motors to the inverter. You can find information on further motors on the Internet: Motors that can be operated (https://support.industry.siemens.com/cs/ww/en/view/100426622)
Page 34 Description 3.4 Motors and multi-motor drives that can be operated SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 35: Installation
2:2005/AMD1:- Section 411 for protection against electric shock. • Observe the installation specifications provided in this manual. • Observe the applicable installation standards. • Ensure the continuity of the protective conductor. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 36: Prerequisites And Maximum Expansion
Mounting the racks The frequency converter is mounted on the wide rack. The following versions are possible: ● Rack, wide ● Rack, compact-wide. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 37 Installation 4.2 Mounting the racks Dimensions Figure 4-1 Dimensional drawing of compact-wide rack SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 38 Installation 4.2 Mounting the racks Figure 4-2 Dimensional drawing of wide module rack SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 39 5. Connect the opposite end of the grounding cable to ground potential. Ensure adequate equipotential bonding. Figure 4-3 Ground the rack You have mounted and grounded the rack. ❒ SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 40: Mounting The Interface Module
All recessed head screws on the front: top and bottom, tightening torque 1.5 Nm The PROFIBUS interface module is shown in the following figure. Figure 4-4 Mounting the interface module You have mounted the interface module. ❒ SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 41: Mounting The Bus Module
The bus module is fully secured in place when the frequency converter is installed onto the bus module and the fixing screws on the frequency converter housing are fastened into the mounting rail. Figure 4-6 Mounting the bus module SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 42: Mounting The Terminating Module
1.5 Nm) until all the bus modules are mounted and screwed in place. The terminating module is included in the scope of delivery of the interface module. Figure 4-7 Mounting the terminating module SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 43: Mounting The Connection Module For Im154
The settings and connections of all communication modules are described in the manual "ET 200pro Distributed I/O Devices" 2. Fastening the connection module with 4 screws. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 44 Figure 4-8 Installing connection module Connection module Interface module Bus module 155 mm for frequency converters Bus terminating module The connection module has now been installed. ❒ SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 45: Mounting The Converter
Prerequisites When removing the device from the packaging, be sure not to touch or damage the rear connections. Place the converter on an even surface only. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 46 2. Holding the converter firmly against the module rack, screw it in place with 4 screws on the top and 4 screws on the bottom. The upper 4 screws simultaneously fasten the bus module. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 47 4.7 Mounting the converter ① Connection module ② Interface module ③ Frequency converter ④ Bus terminating module Figure 4-12 Mounting the frequency converter The converter is mounted. ❒ SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 48: Interfaces
The ET 200pro FC-2 has a serial optical communication interface with USS protocol for commissioning using the Intelligent Operator Panel. RS232/optical conversion is performed in the cable between the IOP and the frequency converter. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 49: Fieldbus Interface (Backplane Bus)
The memory card reader can read and write to SD cards with a memory capacity up to 2 GB. The card reader cannot read high capacity memory cards (SDHC or SDXC). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 50: Mini Usb Interface
IP67 rating. Above the mini USB connection there must be a minimum clearance distance of 50 mm. Otherwise the screw plug cannot be removed. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 51: Temperature Sensor Interface
• Power down the converter and disconnect all power cables from the converter before connecting or disconnecting the motor temperature sensor. • Insulate cables in the motor terminal box that are not used. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 52: Connecting A Motor Holding Brake
If the motor holding brake is connected via the Power Module with the converter, the motor holding brake is supplied with 180 V DC and the converter monitors the proper functioning of the brake. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 53: Protective Conductor
⇒ Minimum cross-section of the protective conductor = 16 mm ● Line or motor feeder cable > 35 mm ⇒ Minimum cross-section of the protective conductor = ½ cross-section of the line or motor feeder cable SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 54: Wiring The Et200Pro System
● X1 line supply system input ● X2 motor connector (the cables for both the brake and the temperature sensor are integrated) ● X3 looped-through line supply system SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 55 • Power down the converter and disconnect all power cables from the converter before connecting or disconnecting the motor temperature sensor or the motor holding brake. • Insulate cables in the motor terminal box that are not used. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 56 Due to their design features, it is possible that these devices cannot be installed in accordance with the National Electrical Code (NFPA70). Note It is only permissible to use temperature-resistant copper cables for at least 75 °C. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 57 A metallic connector enclosure must be used for connecting. The shield of the motor cable must be connected to a large area of the motor housing (for EMC reasons). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 58: Mounting Et 200Pro Fc-2 Fail-Safe Devices
1. Module rack 2. Interface module 3. Bus module for F-RSM or F-Switch 4. Bus module for frequency converters 5. Termination module 6. Connection module for the interface module SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 59: Mounting The Bus Module And The Repair Switch
Make sure that the seal is cleanly seated and that the recessed head screws are tightened with a torque of 1.5 Nm to ensure a tight arrangement. Figure 4-15 Installing the repair switch module Tools required Cross-tip screwdriver, size 2 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 60: Mounting The Module For The F-Swtich
Installing the F-Switch module The F-Switch module is now installed. ❒ Connection module Interface Module F-Switch Module Bus module 155 mm for frequency converter Bus terminating module SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 61: Configure The Hardware
● STEP 7 Version 5.3 or higher, Service Pack 2 or higher plus the Hardware Support Package (HSP). HSP is downloaded from HW Config in STEP 7. ● Drive ES block library. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 62: Install Hsp Or Gsd
5. If you enter the name of the head-end station that you installed in the "Search" field in the hardware catalog, and submit with "Enter", then the corresponding folder opens and lists the components that have been installed. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 63: Configure The Hardware In Simatic Manager
This is done by inserting an IM 154. The PROFIBUS address of the ET 200pro station must also be specified in the IM 154. Insert a master system via the context menu of the CPU DP interface. Figure 5-1 Master system SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 64 Inserting the ET 200pro system into the master system and setting the PROFIBUS address Figure 5-2 Selecting the ET 200pro from the hardware catalog Figure 5-3 Assigning the slave address on PROFIBUS DP The configuration should now appear as follows: SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 65 Frequency converter selection Figure 5-6 Frequency converter in slot Note When engineering a failsafe application, you must insert an F-RSM or F switch in front of the frequency converter. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 66: Configure The Inverter On Profinet In Simatic Manager
Procedure 1. Open the hardware configuration. 2. Select a SIMATIC CPU with PROFINET interface from the hardware catalog. 3. Add a PROFINET IO system to the CPU. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 67 4. Select object properties in the context menu. 5. Create a new network on the "General" tab via the "Properties" button. You have configured the PROFINET controller. ❒ SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 68 You have configured the ET 200pro. ❒ Assign device name The IO controller accesses its IO device via the device name. The IP address is assigned permanently to the device name. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 69 2. Select the ET 200pro: "Ethernet node" → "Browse". If there is an online connection to the station, Step 7 lists all reachable stations on the network SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 70 2. Drag and drop the inverter to a slot of your choice in the ET 200pro. 3. Enter the addresses of the inputs and outputs. The input and output address must be identical. You have configured the inverter. ❒ SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 71: Configure The Inverter With Safety Integrated In Simatic Manager
● STEP 7 V 5.3 SP3 or higher ● S7 Distributed Safety V5.4 or higher (F Configuration Pack V5.5 SP1 or higher) ● S7 F systems V5.2 SP2 or higher SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 72 5.3 Configure the hardware in SIMATIC Manager Procedure 1. Configure an ET 200pro with an IM154-4 interface module 2. Add an F-switch or F-RSM. PROFINET IO PROFIBUS DP SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 73 If you are using an F-switch, you must set up the PROFIsafe address on the module and configure it in STEP 7. Figure 5-7 Setting the PROFIsafe address 1018 by way of example SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 74: Enable The Diagnostic Alarm
OB82. Enable the diagnostic alarm Procedure 1. Open the inverter properties. 2. Enable the inverter’s diagnostic alarm. You have enabled the inverter’s diagnostic alarm. ❒ SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 75: Commissioning
Connected with the frequency converter 6SL3255-0AA00-2CA0 via USB interface (SINAMICS PC Inverter Connection Kit -2) connected with the frequency converter via fieldbus and head module (IM 154-x) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 76: Commissioning Guidelines
5. Save your settings. (Page 193) You have commissioned the inverter. ❒ Preparing for commissioning Overview Before starting commissioning, you must know the answer to the following questions: SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 77 ● How is the motor connected? Pay attention to the connection of the motor (star connection [Y] or delta connection [Δ]). Note the appropriate motor data for connecting. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 78: Factory Setting Of The Inverter Control
● Ramp-up time - factory setting 10 s ● Ramp-down time - factory setting 10 s SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 79: Restoring The Factory Setting
3. Select the button to restore the factory settings. 4. Enter the password for the safety functions. 5. Confirm that the parameters have been saved (RAM to ROM). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 80 1. Select the "Extras" menu 2. Select the "Parameter settings" menu 3. Select the entry "Restore drive to factory settings" You have reset the inverter to the factory settings. ❒ SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 81: Quick Commissioning
In all the scenarios, the IOP-2 will always display the appropriate commissioning screens and sequence for the device to which it is connected. Select Wizards Select Basic Commissioning Select Factory Reset (yes or wizard SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 82 Input Motor Frequency Input Motor Voltage Input Motor Current Input Power Rating Input Motor Speed Select Technology Applica- Select required Motor Data Select Macro Source tion ID function SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 83 Input Encoder Pulses per rev Select Macro Source Input Maximum Speed Input Ramp-up time Input Ramp-down time Select Motor Temperature Select Motor Holding Brake Input Minimum Motor Spped Sensor option SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 84: Quick Commissioning With A Pc
Quick commissioning with a PC STARTER and STARTER screen forms STARTER is a PC-based tool to commission Siemens inverters. There are two methods of commissioning when using STARTER: ● You connect the computer, on which STARTER is installed, directly to the inverter via an appropriate USB cable ●...
Page 85: Creating A Project
3. The PC operating system installs the USB driver when you are connecting the inverter and PC together for the first time. 4. Press the "Accessible nodes" button. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 86 1. Set the "Access point" to "DEVICE (STARTER, Scout)" and the "PG/PC interface" to "S7USB". 2. Press the "Update" button. You have set the USB interface. ❒ STARTER now shows the inverters connected via USB. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 87: Go Online And Start The Configuration Wizard
4. When you are online, double-click on "Control Unit". 5. Start the commissioning wizard: You have started the quick commissioning of the inverter. ❒ 6.6.2.4 Carrying out quick commissioning Procedure Select the control mode. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 88 Vector control typically achieves a torque accu- • racy of ± 5% for 10% … 100% of the rated speed Max. output fre- 550 Hz 240 Hz quency SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 89 Exit basic commissioning. You have entered all of the data that is necessary for the quick commissioning of your inverter. ❒ SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 90: Identifying Motor Data
● The PC and inverter are connected to each other online. Procedure 1. Open the control panel. 2. Assume master control for the inverter. 3. Set the "Enable signals" SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 91 Quick commissioning has been completed once the motor data identification has been successfully completed. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 92 Commissioning 6.6 Quick commissioning SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 93: Advanced Commissioning
Motor holding brake (Page 108) You can select in which physical units the inverter represents its associated values. Selecting physical units (Page 112) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 94 Motor protection by calculating the temperature (Page 180) The monitoring of the driven load prevents impermissible operating modes, e.g. dry-running of a pump. Breakdown protection (Page 182) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 95 In the partial load range, the efficiency optimization for standard induction motors reduces the losses in the motor. Efficiency optimization (Page 183) The inverter supports the PROFIenergy profile. PROFIenergy profile for PROFINET (Page 186) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 96: Sequence Control When Switching The Motor On And Off
In order to be able to respond to external commands, you must set the command interface so that it fits your specific application. Tools To change the function settings, you can use an operator panel or a PC tool, for example. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 97 The motor is still switched on. The inverter brakes "Enable operation" command is always active in the motor with the OFF3 ramp-down time. the inverter factory setting. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 98 Further information You will find additional information in function diagram 2610 of the List Manual. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 99: Jogging
=0: Setpoint is not inverted =1: Setpoint is inverted p1120 Ramp-function generator ramp-up time (factory setting 10 s) p1121 Ramp-function generator ramp-down time (factory setting 10 s) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 100: Drive Control Via Profibus And Profinet
Telegrams for cyclic communication Table 7- 3 Explanation of the abbreviations Abbreviation Explanation STW1 Control word 1 ZSW1 Status word 1 NSOLL_A Speed setpoint NIST_A Speed actual value SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 101: Control And Status Word 1
For additional information, please refer to the List Manual in function diagrams 2468 and 2470. 7.4.1.1 Control and status word 1 The control and status words fulfill the specifications of PROFIdrive profile version 4.1 for the "closed-loop speed controlled" mode. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 102 Increase the setpoint saved in the motorized potentiometer. p1035[0] = r2090.13 1 = MOP down Reduce the setpoint saved in the motorized potentiometer. p1036[0] = r2090.14 Reserved SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 103: Extend Telegram
With the appropriate converter settings, these interconnections can be changed. Extend telegram The telegram can be extended, by "attaching" additional signals. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 104: Acyclic Communication
STOP condition, as otherwise, faults can occur when executing the tasks from the control system and from STARTER/SCOUT. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 105 81 hex: Inverter was not able to completely execute the read request. 01 hex (ID of drive objects, at G120 al- Number of parameters (m) ways = 1) (identical to the read request) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 106 0001 hex ... FFFF hex Parameter number 0001 hex ... FFFF hex Number of the 1st index … … Address, parameter 2 … … … … Address, parameter m … SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 107 Only for "Error" - error value 2 Error value 2 is either zero, or it contains the number of the first index where the error oc- curred. Values, parameter 2 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 108 Change request is only possible if the inverter is ready (p0010 = 0). 72 hex Change request is only possible for a parameter reset (restore to factory setting) (p0010 = 30). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 109 CC hex Change request not permitted (change is not permitted as the access code is not available) See also STEP 7 program example for acyclic communication (Page 258) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 110: Motor Holding Brake
"standstill detection speed threshold" p1226: – Speed setpoint < p1226: The "standstill detection monitoring time" p1227 starts – Current speed < p1226: The "pulse cancellation deceleration time" p1228 starts SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 111 Controlling the motor holding brake after OFF2 After the OFF2 command, the inverter issues the signal to immediately close the motor holding brake, irrespective of the motor speed. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 112 – p1216 ≥ mechanical opening time of the motor holding brake – p1217 > mechanical closing time of the motor holding brake 5. Switch on the motor. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 113 > braking signal relay runtimes + brake release time p1217 Motor holding brake closing time (factory setting 0.1 s) p1217 > braking signal relay runtimes + brake closing time r0052.12 "Open motor holding brake" command SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 114: Selecting Physical Units
● The repeated change of the unit (e.g.: Percent → physical unit 1 → physical unit 2 → percent) may lead to rounding errors. Reference variables for unit changeover p2000 Reference frequency/speed p2001 Reference voltage SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 115: Motor Standard
Some physical units depend on the system of units selected (SI or US), for example the power [kW or hp] or the torque [Nm or lbf ft]. You can select in which system of units the converter represents its physical values. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 116 The parameters associated with the selection of a physical unit, belong to different groups of units. You can find the associated group of units in the List Manual for each parameter. Example: r0333 belongs to unit group 7_4. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 117: Technological Unit Of The Technology Controller
Select the online mode or the offline mode using the adjacent buttons. STARTER indicates whether you change the settings online in the converter or offline in the SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 118 The inverter signals that offline, other units and process variables are set than in the inverter itself. 8. Accept these settings in the inverter. You have selected the motor standard and system of units using STARTER. ❒ SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 119: Safe Torque Off (Sto) Safety Function
If the motor is still rotating when STO is selected, then it coasts down to standstill. The STO safety function is standardized The STO function is defined in IEC/EN 61800-5-2: SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 120 It is permissible that you switch of the converter supply voltage as well. However, this measure to reduce risk is not specified. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 121: Precondition For Using Sto))
Table 7- 14 STARTER commissioning tool (PC software) Download Order number STARTER 6SL3255-0AA00-2CA0 (http://support.automation.siemens.com/WW/v PC Connection Kit, includes STARTER DVD and iew/en/10804985/130000) USB cable SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 122: Safety Functions Password
Protection of the settings from unauthorized changes Description p9761 Entering a password (factory setting 0000 hex) No password set 1 … FFFF FFFF: Password is set p9762 New password p9763 Password confirmation SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 123: Configuring Safety Functions
Basic functions via onboard terminals has been enabled p9761 Enter a password (factory setting: 0000 hex) Permissible passwords lie in the range 1 … FFFF FFFF. p9762 New password p9763 Password confirmation SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 124: Interconnecting The "Sto Active" Signal
You have interconnected the "STO active" checkback signal. After STO has been selected, the inverter signals "STO active" to the higher-level control. ❒ Parameter Description r9773.01 1 signal: STO is active in the drive SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 125: Setting The Sto Input Signal
Inverter response to the off test of the F0 bus In order to avoid an undesirable inverter response, a signal filter in the inverter suppresses the off test of the F0 bus. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 126: Setting The Forced Checking Procedure (Test Stop)
Interconnect this signal with an inverter signal of your choice. 4. Close the screen form. You have set the forced checking procedure (test stop) for the Basic Functions. ❒ SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 127: Activate Settings
3. If the password is the factory default, you are prompted to change the password. If you try to set a password that is not permissible, the old password will not be changed. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 128: Approval - Completing Commissioning
The acceptance test of the inverter checks whether the integrated drive safety functions are set up correctly for the planned safety function of the machine. Recommended acceptance test (Page 267) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 129 Inverter firmware update. Supplement firmware version • in the inverter data Log the new checksums • Countersignature. • SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 130 – Template for the machine documentation: de_G120x_Dokumentation_Maschine: German template. en_G120x_Documentation_machine: English template. – Report of the settings for the basic functions, as of firmware version V4.4: de_G120x_Basic_V4.4…: German report. en_G120x_Basic_V4.4…: English report. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 131: Setpoints
Acceptance tests for the safety functions (Page 267) Setpoints 7.8.1 Overview The inverter receives its main setpoint from the setpoint source. The main setpoint generally specifies the motor speed. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 132 ● When the technology controller is active and appropriately interconnected, its output specifies the motor speed. ● When jogging is active. ● When controlling from an operator panel or the STARTER PC tool. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 133: Specifying The Setpoint Via The Fieldbus
Signal source for scaling the main setpoint Factory setting: 1 r1073 CO: Main setpoint active Displays the active main setpoint p1075[0…n] CI: Supplementary setpoint Signal source for the supplementary setpoint Factory setting: 0 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 134: Motorized Potentiometer As Setpoint Source
The "Motorized potentiometer" function emulates an electromechanical potentiometer. The output value of the motorized potentiometer can be set with the "higher" and "lower" control signals. Figure 7-16 Motorized potentiometer as setpoint source SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 135 Start value that is effective when the motor is switched on. start value [rpm] Factory setting: 0 rpm p1047 MOP ramp-up time [s] MOP ramp-up time Factory setting: 10 s SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 136 CI: Supplementary setpoint Signal source for the supplementary setpoint Factory setting: 0 p1076[0…n] CI: Supplementary setpoint Signal source for scaling the supplementary setpoint scaling Factory setting: 0 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 137 Signal source for the setting value setting value Factory setting: 0 Further information For more information about the motorized potentiometer, refer to function diagram 3020 in the List Manual. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 138: Fixed Speed As Setpoint Source
Fixed speeds as setpoint source Table 7- 17 Setting the fixed speed as a setpoint source Parameter Remark p1070 = 1024 Main setpoint Interconnecting the main setpoint with fixed speeds. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 139 List Manual. Parameter for setting the fixed setpoints Parameter Description p1001 Fixed speed setpoint 1 (factory setting: 0 rpm) p1002 Fixed speed setpoint 2 (factory setting: 0 rpm) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 140: Setpoint Calculation
● The "Ramp-function generator" function prevents the setpoint from suddenly changing. As a consequence, the motor accelerates and brakes with a reduced torque. Figure 7-21 Setpoint processing in the inverter SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 141: Invert Setpoint
Set the corresponding parameter to a value = 1 to permanently block directions of rotation. Table 7- 19 Example of settings to inhibit the direction of rotation Parameter Remark p1110 = 1 Inhibit negative direction Negative direction is permanently inhibited. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 142: Skip Frequency Bands And Minimum Speed
Minimum speed (factory setting: 0 rpm) p1106 CI: Minimum speed signal source (factory setting: 0) Dynamic specification of the minimum speed See also Minimum and maximum speed (Page 76) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 143: Speed Limitation
The extended ramp-function generator not only limits the acceleration, but by rounding the setpoint, also acceleration changes (jerk). This means that the motor does not suddenly generate a torque. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 144 The ramp-up and ramp-down times of the motor are increased by the rounding times: ● Effective ramp-up time = p1120 + 0.5 × (p1130 + p1131). ● Effective ramp-down time = p1121 + 0.5 × (p1130 + p1131). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 145 You can find more information in function diagram 3070 and in the parameter list of the List Manual. Setting the extended ramp-function generator Procedure 1. Enter the highest possible speed setpoint. 2. Switch on the motor. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 146 Up ramp scaling (factory setting: 1) Signal source for scaling the acceleration ramp. p1139 Deceleration ramp scaling (factory setting: 1) Signal source for scaling the deceleration ramp. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 147: Pid Technology Controller
❒ Further information is provided on the Internet: FAQ (https://support.industry.siemens.com/cs/ww/en/view/82604741) 7.10 PID technology controller Overview The technology controller controls process variables, e.g. pressure, temperature, level or flow. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 148 To change the function settings, you can use an operator panel or a PC tool, for example. Function description Function diagram The technology controller is implemented as a PID controller (controller with proportional, integral, and derivative action). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 149 The settings required as a minimum are marked in gray in the function diagram: ● Interconnect setpoint and actual values with signals of your choice ● Set ramp-function generator and controller parameters K and T SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 150 You must change this limit, depending on your particular application. Example: The output of the technology controller supplies the speed setpoint for a pump. The pump should only run in the positive direction. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 151 Factory setting: 2292 minimum limiting signal source p2291 CO: Technology controller Factory setting: 100 % maximum limiting [%] p2292 CO: Technology controller Factory setting: 0 % minimum limiting [%] SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 152: Motor Control
● Enable, limiting the controller output and fault response FAQ (http://support.automation.siemens.com/WW/view/en/92556266) 7.11 Motor control The inverter has two alternative methods to control (closed loop) the motor speed: ● U/f control ● Vector control SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 153: V/F Control
For operation of the motor with U/f control, you must set at least the subfunctions shown with a gray background in the figure to adapt them to your application: ● V/f characteristic ● Voltage boost SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 154: Characteristics Of U/F Control
When the maximum output voltage is reached, the inverter only increases the output frequency. At this point, the motor enters the field weakening range: At constant torque, the slip decreases quadratically as the speed increases. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 155: Selecting The U/F Characteristic
= 6 time. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 156: Optimizing Motor Starting
Setting the voltage boost for U/f control The inverter boosts the voltage corresponding to the starting currents p1310 … p1312. Figure 7-27 The resulting voltage boost using a linear characteristic as example SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 157 ("break loose torque"). You will find more information on this function in the parameter list and in function diagram 6301 in the List Manual. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 158: Vector Control
I (torque setpoint). The closed-loop control responds to a higher torque setpoint by adding a higher slip frequency to the output frequency. The higher output SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 159: Select Motor Control
● The inverter does not reach the set torque limits during acceleration ● You operate the motor in the range 40 % … 60 % of its rated speed SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 160 Optimizing the speed controller Requirements ● Torque precontrol is active: p1496 = 100 %. ● The load moment of inertia is constant and independent of the speed. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 161: Friction Characteristic
(p1120 and p1121) back to the value before optimization. 7.11.2.4 Friction characteristic Function In many applications, e.g. applications with geared motors or belt conveyors, the frictional torque of the load is not negligible. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 162 When the inverter has determined all the intermediate points of the friction characteristic without fault code F07963, the inverter stops the motor. You have recorded the friction characteristic. ❒ SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 163 At the start of automatic plotting, the inverter accelerates the motor up to the speed = p3829 und keeps the speed constant for this time. Further information on this topic is provided in the List Manual. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 164: Moment Of Inertia Estimator
From the actual speed, the actual motor torque and the frictional torque of the load, the inverter calculates the total moment of inertia of the load and motor. Figure 7-33 Overview of the function of the moment of inertia estimator SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 165 ● Acceleration × moment of inertia (r1493) < 0.9 × p1560 How does the inverter calculate the moment of inertia? Figure 7-35 Calculating the moment of inertia SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 166 Moment of inertia J = p5312 × load torque M + p5313 ● In a negative direction of rotation: Moment of inertia J = p5314 × load torque M + p5315 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 167 Moment of inertia ratio, total to motor (factory setting: 1) Ratio of moment of inertia load + motor to moment of inertia of motor without load p1400 Speed control configuration SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 168 Moment of inertia estimator accelerating torque threshold value (factory setting: 10%) p1561 Moment of inertia estimator change time The lower that p1561 or p1562 is, the inertia (factory setting: 500 ms) shorter the moment of inertia estimator SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 169: Braking The Motor Electrically
DC braking is used for applications where the motor must be actively stopped; however, neither an inverter capable of energy recovery nor a braking resistor is available. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 170 1. The motor speed has exceeded the starting speed. 2. The inverter activates the DC braking as soon as the motor speed falls below the starting speed. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 171 1. The higher-level control switches off the motor (OFF1 or OFF3). 2. The motor brakes along the down ramp to the speed for the start of DC braking. 3. DC braking starts. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 172 The inverter's List Manual lists in the "Faults and alarms" list the possible fault responses for every fault. Entry "DCBRK" means that you may set DC braking as response for this fault. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 173: Braking With Regenerative Feedback To The Line
Limiting feedback with vector control (p1300 ≥ 20) p1531 Power limit generative (factory setting: -0.01 kW) The inverter calculates the parameter based on the quick commissioning or with p0340 = 5. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 174: Overcurrent Protection
Speed output of the I-max controller Shows the amount to which the I-max controller reduces the speed. For more information about this function, see function diagram 6300 in the List Manual. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 175: Inverter Protection Using Temperature Monitoring
● In vector control, the inverter reduces the output current. ● In U/f control, the inverter reduces the speed. Once the overload condition has been removed, the inverter re-enables the output current or speed. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 176 Also see p0290 = 2. Once the overload condition has been removed, the inverter increases the pulse frequency back to the pulse frequency setpoint p1800. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 177 If it is not possible to temporarily reduce the pulse frequency, or the measure cannot prevent a power unit thermal overload, then the inverter switches off the motor with fault F30024. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 178: Motor Temperature Monitoring Using A Temperature Sensor
• Do not earth cables that are not used. Temperature switch The inverter interprets a resistance ≥ 100 Ω as being an opened temperature switch and responds according to the setting for p0610. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 179 – Short-circuit: The inverter interprets a resistance < 50 Ω as a short-circuit and responds with alarm A07015. After 100 milliseconds, the inverter responds with fault F07016. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 180 For monitoring the motor temperature with KTY84/PT1000. p0605 Mot_temp_mod 1/2 / sensor threshold and temperature value (factory setting: 145° C) For monitoring the motor temperature with KTY84/PT1000. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 181 0 signal: Enable PTC short-circuit monitoring 1 signal: Disable PTC short-circuit monitoring Additional information on the motor temperature monitoring can be found in function diagram 8016 of the List Manual. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 182: Motor Protection By Calculating The Temperature
After switching the supply voltage on again, the thermal motor model starts with 90 % of the previously saved differ- ence temperature. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 183 Specification of the motor ambient temperature in °C at the instant of the motor data identification. r0632 Mot_temp_mod stator winding temperature [°C] p0640 Current limit [A] Further information is provided in the function charts 8016 and 8017 of the List Manual. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 184: Breakdown Protection
Motor model fault signal stall detection [%] p2178 Motor stalled delay time (factory setting: 0.01 s) r2198 Status word monitoring 2 r2198.07 = 1: Motor stalled SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 185: Efficiency Optimization
However, in all applications, speed and torque are specified by the driven machine. As a consequence, the remaining variable for the efficiency optimization is the flux. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 186 Qualitative result of efficiency optimization, method 2 Depending on the motor operating point, the inverter either decreases or increases the flux in partial load operation of the motor. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 187 [%] Factory setting: 50 % p3316 Efficiency optimization 2 Maximum limit value for the calculated optimal flux maximum flux limit value [%] Factory setting: 110 % SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 188: Profienergy Profile For Profinet
Parameter r5600 shows the active PROFIenergy energy-saving mode. Connector parameter r5613 indicates whether the PROFIenergy energy-saving mode is active. You can set additional responses using these parameters. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 189: Settings And Displays For Profienergy In The Inverter
Name Domain Class Number Name Active power r0032 Active power smoothed r2004 Power factor r0038 Smoothed power factor 0 … 1 Active energy import r0039[1] Energy accepted SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 190: Control Commands And Status Queries
This command returns the measured value IDs that can be accessed using the "Get_Measurement_Values" command. ● Get_Measurement_List_with_object_number This command returns the measured value IDs and the associated object number that can be accessed using the "Get_Measurement_Values_with_object_number" command. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 191: Switchover Between Different Settings
The settings in the inverter with the same index are called the drive data set. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 192 If you do not switch over the motor data together with the drive data sets (i.e. same motor number in p0826), then the drive data sets can also be switched over in operation. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 193 Source drive data set p0819[1] Target drive data set p0819[2] = 1 Start copy operation For more information, see the List Manual (the parameter list and function diagram 8565). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 194 Advanced commissioning 7.20 Switchover between different settings SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 195: Backing Up Data And Series Commissioning
2. Back up the settings of the first inverter to an external storage medium. 3. Transfer the settings from the first inverter to an additional inverter via the data storage medium. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 196: Backing Up And Transferring Settings To A Memory Card
● Know-how protection is only possible with one of the recommended memory cards. ● Under certain circumstances, memory cards from other manufacturers do not support writing or reading data from/to the inverter. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 197: Saving Settings To The Memory Card
The inverter always saves its settings in its internal memory as well as to the memory card. The slot for the memory module is located at the rear of the inverter. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 198: Saving Settings On A Pc
5. Go offline: You have backed up the settings with STARTER. ❒ PC/PG → inverter The procedure depends on whether you also transfer settings of safety functions or not. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 199 2. Press the "Activate settings" button. 3. To save the data in the inverter, click the "Copy RAM to ROM" button: 4. Go offline: 5. Switch off the inverter power supply. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 200: Saving Settings On An Operator Panel
1. Connect the operator panel to the inverter. 2. Start data transfer in the menu "UP/DOWNLOAD" - "Drive to panel". You have backed up the settings to the IOP-2. ❒ SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 201: Other Ways To Back Up Settings
Write protection is applicable for all user interfaces: ● Operator Panel BOP-2 and IOP-2 ● STARTER PC tool ● Parameter changes via fieldbus No password is required for write protection. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 202 ● Safely removing the memory card (p9400) ● Restoring the factory setting ● Transfer the settings from an external data backup, e.g. upload into the inverter from a memory card. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 203: Know-How Protection
You can hide know-how protected parameters in the expert list of STARTER using the "Without know-how protection" display filter. ● The values of monitoring parameters r … remain visible. ● STARTER does not display any screen forms. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 204 Commissioning know-how protection 1. Check as to whether you must extend the exception list. List of exceptions (Page 203) 2. Activate the know-how protection. Know-how protection (Page 204) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 205: Extending The Exception List For Know-How Protection
KHP OEM exception list number of indices for p7764 (factory setting 1) p7764 KHP OEM exception list (factory setting [0] 7766, [1 …499 ] 0) p7766 is the password for know-how protection SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 206: Activating And Deactivating Know-How Protection
5. If, in spite of active know-how protection, you wish to permit diagnostic functions, activate option "Allow diagnostic functions (trace and measuring functions)". 6. Click on "Define" SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 207 "Know-how protection drive unit → Change password ...". Deactivating know-how protection, deleting a password Procedure with STARTER 1. Go online with STARTER. 2. Select the required inverter in the project. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 208 KHP configuration p7766[0...29] KHP password input p7767[0...29] KHP password new p7768[0...29] KHP password confirmation p7769[0...20] KHP memory card reference serial number r7843[0...20] Memory card serial number SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 209: Repair
• Only commission the following persons to repair the inverter: – Siemens customer service – A repair center that has been authorized by Siemens – Specialist personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.
Page 210: Replacing The Et 200Pro Fc-2
This could result in unexpected behaviour of the replacement converter. • If the firmware version of the replacement converter is different, then you have to recommission the converter from the default factory settings. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 211 Ensure that the weight of the converter is supported during this • step so the converter does not fall off the DIN rail when the screws are removed. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 212 The weight of the converter must be supported during the • fixing process to ensure that the converter is fitted correctly to the DIN rail. The torque for the fixing screw is: 1.5 Nm • SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 213 When recommissioned, if the alarm A01028 is not present after the power-cycle of the converter the new param- • eter settings have been accepted. Perform a reduced acceptance test as described in the following procedure. • You have now replaced the converter. ❒ SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 214: Reduced Acceptance Test After A Component Has Been Replaced
Inverter firmware update. Supplement firmware version • in the inverter data Log the new checksums • Countersignature. • SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 215: Firmware Upgrade And Downgrade
"USER" directory. You have prepared the memory card for the firmware upgrade or downgrade. ❒ Memory cards that can be ordered: Spare parts and accessories (Page 29) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 216 Repair 9.3 Firmware upgrade and downgrade Overview of firmware upgrades and downgrades User actions Inverter response Figure 9-2 Overview of the firmware upgrade and firmware downgrade SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 217: Upgrading Firmware
The transfer takes between 5 and 10 minutes. While data is being transferred, the LED RDY on the inverter stays red. The SAFE LED flashes with a variable frequency. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 218 • If the settings are not suitable for the inverter, remove the memory card. – You remove the memory card. In this case, the converter retains its settings: SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 219 14. Reconnect all connectors. 14. Switch on the 24 V inverter supply volt- age. 15. If the firmware upgrade was successful, the inverter LED RDY turns green after several seconds. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 220: Firmware Downgrade
5. Plug the inverter into the ET 200pro station and tighten two of the fixing screws so that the inverter can no longer unintentionally become detached from the bus module. 6. Switch on the 24 V inverter supply voltage. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 221 Power supply failure during the transfer The inverter firmware will be incomplete if the power supply fails during the transfer. • Start again with Step 1 of these instructions. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 222 • If the settings are not suitable for the inverter, remove the memory card. – You remove the memory card or the memory card does not contain any data backup. In this case, the inverter retains its settings. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 223 15. If the firmware upgrade was successful, backup to the inverter. the inverter LED RDY turns green after several seconds. Transferring the settings from the memory card (Page 195) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 224: Correcting A Failed Firmware Upgrade Or Downgrade
– For a downgrade at least V4.7. ● Have you inserted the card properly? ● Does the card contain the correct firmware? ● Repeat the appropriate procedure. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 225: Alarms, Faults And System Messages
– Interface for STARTER ● Identification & maintenance data (I&M) If requested, the inverter sends data to the higher-level control via PROFIBUS or PROFINET: – Inverter-specific data – Plant-specific data SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 226: Led
Converter is waiting for a power cycle after firmware update YELLOW - fast The converter has detected a safety function fault and initiated a STOP response Firmware update is running SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 227: Diagnostics Through Fieldbus
● r3121[0 … 63]: Components which are involved with the alarm (only for PROFINET) The inverter transfers the messages in the sequence in which they occurred The control generates the time stamp when the messages are received SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 228 Channel temporarily not available Reading out diagnostics data The control requests the diagnostics data from the inverter using "Read data set", e.g. using a read record with index 800C hex. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 229 Manuals for your inverter (Page 272) You can find more information on channel-related diagnostics and the diagnostics alarm with DS0 / DS1 in the following tables. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 230 Fault 1 in actuator/sensor 001F Channel temporarily not available When several faults are allocated at one inverter with the same message class, then only one mes- sage is displayed. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 231 0: No fault is active 1: DS1 exists 1: Fault is active Internal fault Type of class module = 0011 (distributed) 0: No fault is active 1: Fault is active SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 232: Diagnostics Through The User Program
System diagnostics by means of standardized functions Prerequisites 1. When configuring the interface module, the diagnosis must be released. 2. When configuring the converter, the diagnosis must be released. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 233: Identifikation & Maintenance Data (I&M)
STEP 7, STARTER or TIA-Portal. I&M0 Designation Format Example for the Valid for Valid for content PROFINET PROFIBUS Manufacturer-specific u8[10] 00 … 00 hex ✓ MANUFACTURER_ID 42d hex ✓ ✓ (=Siemens) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 234: Alarms, Alarm Buffer, And Alarm History
– Display on the operator panel with Axxxxx – Display in STARTER Alarm code or alarm value describe the cause of the alarm. Alarm buffer Figure 10-2 Alarm buffer SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 235 "up". 4. The inverter saves the received alarm as the latest alarm in the alarm buffer. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 236 Setting the message type for the selected alarm 1: Fault 2: Alarm 3: No message You will find details in function diagram 8075 and in the parameter description of the List Manual. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 237: Faults, Alarm Buffer And Alarm History
In the fault buffer, the faults are sorted according to "Fault time received". If the fault buffer is completely filled and an additional fault occurs, then the inverter overwrites the values with Index [7]. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 238 The "Fault time removed" of the faults that have not been removed retains the value = 0. The fault history can contain up to 56 faults. Deleting the fault history To delete all faults from the fault history, set parameter p0952 to zero. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 239 You can change up to 20 different faults into an alarm, or suppress faults: p2119[0 … 19] Setting the message type Setting the message type for the selected fault 1: Fault 2: Alarm 3: No message SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 240: List Of Alarms And Faults
You will find details in function diagram 8075 and in the parameter description of the List Manual. 10.6 List of alarms and faults Axxxxx Alarm Fyyyyy: Fault SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 241 Then reset the inverter to the factory setting again. F01662 CU hardware fault Switch CU off and on again, upgrade firmware or contact technical sup- port. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 242 F07330 Search current measured too low Increase search current (p1202), check motor connection. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 243 F07862 F07900 Motor blocked Check that the motor can run freely. Check the torque limits (r1538 and r1539). F07901 Motor overspeed Check whether the motor is overloaded. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 244 IP address, subnet mask or default gateway is not correct. • IP address or station name used twice in the network. • Station name contains invalid characters. • SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 245 Check the power cable connections. • Check the motor. • Check the current transformer. • Check the cables and contacts of the brake connection (a wire might • be broken). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 246 Replace Power Module or contact technical support. A30920 Temperature sensor fault Check that the sensor is connected correctly. For further information, please refer to the List Manual. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 247: Technical Data
DC 200 Maximum current of the brake control Pulse frequency (factory setting) Installation altitude above sea level 2000 Efficiency η 95 … 97 Power factor Mechanical data SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 248: General Ambient Conditions
A clearance of 35 mm must be kept above and below the components of the frequency converter from other devices or components in order to ensure that convection can take place unhindered. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 249: Current Derating As A Function Of The Installation Altitude
Pulse frequency and current reduction Relationship between pulse frequency, temperature and output base-load current Figure 11-1 Power derating in relation to the ambient temperature and pulse frequency SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 250: Electromagnetic Compatibility Of The Converters
Definition of EMC environment and EMC classes Classification of EMC behavior The EMC environment and the EMC classes are defined in the EMC product standard EN 61800-3 as follows: SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 251 Note A specialist is a person or organization with the necessary skills to install and/or commission a power drive system (PDS) including its EMC aspects. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 252: Overall Behavior As Regards Emc
System interruptions and EN 61000-2-1 100 % voltage dip for 3 ms voltage dips 30 % voltage dip for 10 ms 60 % voltage dip for 100 ms SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 253: Et 200Pro Fc-2 Frequency Converter In The Industrial Environment
SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 254 2) Shutdown on fault F00003 "Undervoltage" 3) Shutdown on fault F00002 "Overvoltage" The requirements of the product standard for a drive system, according to C3, are fulfilled. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 255: Et 200Pro Fc-2 Frequency Converters In General Industrial Applications
4 kV, contact discharge Interference Burst EN 61000-4-4 2 kV electric power cable pulses 1 kV control cable Voltage surge EN 61000-4-5 2 kV electric power cable (phase - ground) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 256 The requirements of the generic standards in respect of interference immunity are met. The required values for interference emission are complied with if installation takes place according to EMC installation guidelines. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 257: Appendix
Control and status words consist of a high byte and a low byte. A SIMATIC control interprets words differently than the inverter: The higher and lower-order bytes are interchanged when they are transferred. See also the following program example. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 258: Step 7 Program Example For Cyclic Communication
Bit in Significance Bit in Bit in Bit in Inputs STW1 ON/OFF1 E0.0 OFF2 OFF3 Operation enable Ramp-function generator enable Start ramp-function generator Setpoint enable Acknowledge fault E0.6 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 259 Significance Bit in Bit in Bit in Inputs STW1 Jog 1 Jog 2 PLC control Setpoint inversion Irrelevant Motorized potentiometer ↑ Motorized potentiometer ↓ Data set changeover SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 260: Step 7 Program Example For Acyclic Communication
M9.3 Displays the write process The number of simultaneous requests for acyclic communication is limited. More detailed infor- mation can be found under http://support.automation.siemens.com/WW/view /de/15364459 (http://support.automation.siemens.com/WW/vie w/en/15364459). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 261 With acyclic communication via PROFINET, you must replace the system functions with standard function blocks as follows: • SFC 58 → SFB 53 • SFC 59 → SFB 52 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 262 After the read request and a waiting time of one second, the controller takes the parameter values from the inverter via SFC 59 and saves them in DB 2. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 263 SFC 58 copies the specifications for the parameters to be written from DB 3 and sends them to the inverter. The inverter blocks other write jobs while this write job is running. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 264: The Device Trace In Starter
START, the results remain under the "Measurements" tab with data and time. When terminating STARTER or under the "Measurements" tab, you can save the measurement results in the *.trc format. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 265 Using , select "Trigger to variable - bit pattern" Using , select the bit parameter Using , open the screen form in which you set the bits and their values for the start condition SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 266 1. Insert the memory card into a card reader. 2. Go to the "Measurements" tab in the device trace. 3. Open the read out ACX files with the "Open measurements" button. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 267: Interconnecting Signals In The Inverter
The signal interconnection of the blocks is realized, contrary to electric circuitry, not using cables, but in the software. Figure A-5 Example: Signal interconnection of two blocks for digital input 0 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 268 Note which changes you make. A subsequent analysis of the set signal interconnections is possible only by evaluating the parameter list. We recommend that you use the STARTER commissioning tools for setting the signal interconnections. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 269: Acceptance Tests For The Safety Functions
Note Non-critical alarms The following alarms are issued following each system ramp-up and are not critical for acceptance: • A01697 • A01796 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 270: Sto Acceptance Test (Et 200Pro Fc-2)
If a mechanical brake is not available, the motor coasts • down. A mechanical brake brakes the motor and holds it to en- sure that it remains at a standstill. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 271: Machine Documentation
Overview diagram of the machine and/or system: Inverter data The inverter data include the hardware version of the safety-relevant inverter. Labeling the drive Article number and hardware version of the inverter SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 272 Circuit diagrams Countersignatures Commissioning engineer The commissioning engineer confirms that the tests and checks listed above have been correctly executed. Date Name Company/dept. Signature … … … … SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 273: Documenting The Settings For The Basic Functions, Firmware V4.4
SI Safe Stop 1 delay time p9652 <p9652_v> SI forced dormant error detection timer p9659 <p9659_v> SI forced checking procedure STO via PM terminals time p9661 <p9661_v> SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 274: Manuals And Technical Support
<r9782[1]_v> Manuals and technical support A.5.1 Manuals for your inverter Manuals with additional information that can be downloaded ● Getting Started SIMATIC ET 200pro FC-2 (https://support.industry.siemens.com/cs/ww/en/view/109478674) Installing the inverter ● SIMATIC ET200 proFC-2 operating instructions (https://support.industry.siemens.com/cs/ww/en/view/109478246) Installing, commissioning and maintaining the inverter. Advanced commissioning (this manual) ●...
Page 275: Product Support
Appendix A.5 Manuals and technical support ● SIMATIC ET 200pro FC-2 List Manual (https://support.industry.siemens.com/cs/ww/en/view/109478711) Parameter lists, alarms and faults. Graphic function diagrams ● Operating instructions IOP-2 (https://support.industry.siemens.com/cs/ww/en/view/109752613) Operating the inverter with an Operator Panel A.5.2 Product Support You can find additional information about the product on the Internet: Product support (https://support.industry.siemens.com/cs/ww/en/)
Page 276 Appendix A.5 Manuals and technical support SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 277: Index
Drive control, 91 Classification of EMC behavior, 248 Drive Data Set, DDS, 189 Clearance distance Drive Data Sets, 189 USB, 48 Drive ES Basic, 73 DS 47, 103 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 278 Firmware version, 269 Flow control, 145 Flux current control, 151 JOG function, 97 Forced checking procedure, 124 Forced dormant error detection setting, 125 Formatting, 194 Know-how protection, 194, 202 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 279 Pump, 86, 87 Motor temperature sensor, 178 Motorized potentiometer, 132 Questions, 273 OB122, 231 OB82, 231 OB83, 231 OB86, 231 Ramp-down time, 76, 143 Off test, 123 Scaling, 144 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 280 Skip frequency band, 138 temperature switch, 176 Slip compensation, 151 Terminating module, 40 Software components, 59 Test signals, 123 Speed Torque accuracy, 86 Limiting, 138 Trace function, 262 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...
Page 281 Voltage boost, 151, 154 Winders, 171 Wire-break monitoring, 177, 178 Wiring Motor cable, 55 Power transmission, 56 Requirements, 54 Write protection, 199, 200 ZSW1 (status word 1), 101 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2018, FW V4.7 SP10, A5E34257324B AF...

Siemens SIMATIC ET 200pro FC-2 Operating Instructions Manual

1 Fundamental Safety Instructions

2 Introduction

3 Description

4 Installation

5 Configure the Hardware

6 Commissioning

7 Advanced Commissioning

8 Backing up Data and Series Commissioning

9 Repair

10 Alarms, Faults and System Messages

11 Technical Data

Appendix

Quick Links

Related Manuals for Siemens SIMATIC ET 200pro FC-2

Summary of Contents for Siemens SIMATIC ET 200pro FC-2