Bosch Rexroth IndraControl VDP 80.1 Series Manual
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Bosch Rexroth IndraControl VDP 80.1 Series Manual

Bosch Rexroth IndraControl VDP 80.1 Series Manual

Machine operator panel operator display
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Electric Drives
and Controls
Hydraulics
Rexroth IndraControl VDP 80.1
Machine Operator Panel
Operator Display
Project Planning Manual
Linear Motion and
Assembly Technologies
Pneumatics
Service
R911329156
Edition 03

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Summary of Contents for Bosch Rexroth IndraControl VDP 80.1 Series

  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraControl VDP 80.1 R911329156 Edition 03 Machine Operator Panel Operator Display Project Planning Manual...
  • Page 2 04.2011 Modifications implemen‐ Copyright © Bosch Rexroth AG 2011 Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1).

  • Page 3: Table Of Contents

    DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG I/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Table of Contents Table of Contents Page About this Documentation....................3 Validity of the Documentation......................... 3 Required and Supplementing Documentations..................3 1.2.1 Selecting.............................. 3 1.2.2 Configuring............................3 1.2.3...
  • Page 4 II/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Table of Contents Page Applied Standards.......................... 28 CE Conformity Marking........................28 UL Approval............................ 28 Design.......................... 31 Overview............................... 31 Operating Elements..........................33 Connections and Interfaces..................35 Interface Connection of HMI Operator Panel Power Supply..............35 Interface Connection Data exchange ....................

  • Page 5: About This Documentation

    Validity of the Documentation This project planning manual describes the HMI operator control panel of the CNC "IndraMotion MTX micro" of Bosch Rexroth. The manual contains speci‐ fications regarding hardware and interfaces as well as instructions for connect‐ ing the operator display and the machine operator panels to turning and milling machines.

  • Page 6: Commissioning

    4/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display About this Documentation 1.2.3 Commissioning Documentation titles with type designation codes and parts numbers Rexroth IndraMotion MTX micro Easy Setup for Standard Turning and Milling Machines...

  • Page 7: Maintenance

    DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 5/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display About this Documentation Rexroth IndraMotion MTX xxVRS Standard NC Cycles DOK-MTX***-NC*CYC**V12-PRxx-EN-P, R911334375 This documentation describes the application of the standard cycles of the different technologies for Rexroth IndraMotion MTX control.
  • Page 8 6/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display...

  • Page 9: Important Instructions On Use

    Before using Bosch Rexroth products, ensure that all the prerequisites for ap‐ propriate use of the products are complied with: ● Anyone using Bosch Rexroth products in any way has to read and under‐ stand the relevant safety instructions and be familiar with the appropriate use.

  • Page 10: Inappropriate Use

    Operation under water, under extreme temperature fluctuations or extreme maximum temperatures is not permitted. ● Furthermore, the operator display shall not be used for applications not expressly approved of by Bosch Rexroth. Also note the information in the general safety instructions!

  • Page 11: Safety Instructions For Electric Drives And Controls

    DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 9/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Definitions of Terms Application Documentation Application documentation comprises the entire documentation used to inform the user of the product about the use and safety-relevant features for config‐...

  • Page 12: General Information

    You must follow these safety instructions. ● Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions. ●...

  • Page 13: Hazards By Improper Use

    DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 11/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Safety Instructions for Electric Drives and Controls concept in which measures of risk reduction for personal safety depend on electrical, electronic or programmable control systems. ●...
  • Page 14 12/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Safety Instructions for Electric Drives and Controls ● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! ● Risk of injury by improper handling of batteries! ●...

  • Page 15: Instructions With Regard To Specific Dangers

    DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 13/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Safety Instructions for Electric Drives and Controls Instructions with Regard to Specific Dangers 3.3.1 Protection Against Contact With Electrical Parts and Housings This section concerns components of the electric drive and control system with voltages of more than 50 volts.

  • Page 16: Protective Extra-Low Voltage As Protection Against Electric Shock

    Protective extra-low voltage is used to allow connecting devices with basic in‐ sulation to extra-low voltage circuits. On components of an electric drive and control system provided by Bosch Rexroth, all connections and terminals with voltages between 5 and 50 volts are PELV ("Protective Extra-Low Voltage") systems.
  • Page 17 DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 15/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Safety Instructions for Electric Drives and Controls ● Improper or wrong wiring or cable connection ● Operator errors ● Wrong input of parameters before commissioning ●...

  • Page 18: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    16/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Safety Instructions for Electric Drives and Controls ● The standard equipment motor holding brake or an external holding brake controlled by the drive controller is not sufficient to guarantee personal safety! ●...

  • Page 19: Protection During Handling And Mounting

    DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 17/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Safety Instructions for Electric Drives and Controls ● After switching chokes, supply units and drive controllers off, wait 15 mi‐ nutes to allow them to cool down before touching them.

  • Page 20: Protection Against Pressurized Systems

    18/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Safety Instructions for Electric Drives and Controls 3.3.8 Protection Against Pressurized Systems According to the information given in the Project Planning Manuals, motors and components cooled with liquids and compressed air can be partially supplied with externally fed, pressurized media, such as compressed air, hydraulics oil, cooling liquids and cooling lubricants.
  • Page 21 DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 19/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Safety Instructions for Electric Drives and Controls NOTICE In case of non-compliance with this safety instruction, property damage could occur.
  • Page 22 20/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display...

  • Page 23: Dimensions, Installation And Wiring

    DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 21/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Dimensions, Installation and Wiring Dimensions, Installation and Wiring Dimensions Fig.4-1: Front panel of the VDP 80.1-FB, CNC milling (light gray) Fig.4-2: Front panel of the VDP 80.1-FH, CNC milling (graphite gray)
  • Page 24 22/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Dimensions, Installation and Wiring Fig.4-3: Front panel of the VDP 80.1-FA, CNC turning (light gray) Fig.4-4: Front panel of the VDP 80.1-FG, CNC turning (graphite gray)
  • Page 25 DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 23/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Dimensions, Installation and Wiring Fig.4-5: Front panel of the VDP 80.1-FA, CNC turning (light gray, Chinese de‐ sign) Fig.4-6: Front panel of the VDP 80.1-FK, CNC universal (graphite gray)
  • Page 26 24/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Dimensions, Installation and Wiring Fig.4-7: VDP 80.1 dimensions, CNC milling Fig.4-8: VDP 80.1 dimensions, CNC turning...
  • Page 27 DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 25/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Dimensions, Installation and Wiring Fig.4-9: Top view...

  • Page 28: System Installation Environment

    26/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Dimensions, Installation and Wiring Section Fig.4-10: HMI operator panel, section template When designing the housing for the HMI operator panel, please take the height of the plug-in connections and the permissible bend‐...

  • Page 29: Grounding The Vdp 80.1

    50% of the original value. LCD display: The readability of the LCD display continuously decreases due to a low backlight. In this case, the backlight has to be exchanged. Please contact the Bosch Rexroth service for further information.

  • Page 30: Weight

    28/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Dimensions, Installation and Wiring 4.5.2 Weight Device Weight VDP 80.1, CNC milling ca. 2.6 kg VDP 80.1, CNC turning ca. 2.6 kg Fig.4-12: Weight 4.5.3 Standards Applied Standards The HMI operator panel VDP 80.1 complies with the following standards:...
  • Page 31 DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 29/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Dimensions, Installation and Wiring The HMI operator panels of the VDP 80 series are approved in compliance with the following standard: ● UL508 (industrial control systems) In combinations or extensions, approvals can be limited or missing.
  • Page 32 30/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display...

  • Page 33: Design

    DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 31/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Design Design Overview Overview of the HMI operator panel interfaces ① CNC turning: Override / CNC milling: Override ② CNC turning: Handwheel/CNC milling: Spindle override ③...
  • Page 34 32/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Design Interface Interface type Interface description Remarks number Connector, 4-pin Emergency Stop in hand‐ (see chapter 6.6 "Emergency Stop in Interface wheel interface for Handwheel Unit" on page Distance 2.54 mm...

  • Page 35: Operating Elements

    DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 33/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Design Operating Elements Keyboard layout on the HMI opera‐ tor panel, CNC milling Fig.5-4: Keyboard layout on the HMI operator panel VDP 80.1, CNC milling Keyboard layout on the HMI opera‐...
  • Page 36 34/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display...

  • Page 37: Connections And Interfaces

    DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 35/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Connections and Interfaces Connections and Interfaces Interface Connection of HMI Operator Panel Power Supply Pin assignment Pin no. Assignment +24V Fig.6-1: Pin assignment J1 Detailed description Fig.6-2:...

  • Page 38: Usb Interface

    36/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Connections and Interfaces Signal connection diagram Fig.6-4: Interface for data exchange Signal description Signal Description Signal ground connection LVDS- Signal display LVDS+ Signal display USB- USB signal...

  • Page 39: Connecting The Extended Io Interface

    DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 37/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Connections and Interfaces Signal connection diagram Fig.6-6: Signal connection USB interface This interface is a standard USB-A connection that is only intended for USB flash drives.
  • Page 40 38/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Connections and Interfaces Pin no. Assignment Pin no. Assignment DI-18 DI-19 DI-20 DI-21 COM+ DI-22 COM+ DI-23 COM- DO-00 COM- Fig.6-7: Pin assignment J15 Signal connection diagram Fig.6-8:...

  • Page 41: Interface Connection Of Handwheel Unit

    DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 39/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Connections and Interfaces Fig.6-9: Extended IO interface (plug connector) Check the total current! The total current of all outputs cannot exceed 1 A. The current for an individual output cannot exceed a maximum of 100 mA.
  • Page 42 40/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Connections and Interfaces Pin no. Assignment Pin no. Assignment /A (TTL) /B (TTL) MAG1 MAG2 MAG3 MAG4 AXIS1 AXIS2 AXIS3 AXIS4 DO18 EMG2 EMG1 EMG4 EMG3 Fig.6-10:...
  • Page 43 DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 41/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Connections and Interfaces Fig.6-11: Handwheel unit - Output of type open collector...
  • Page 44 42/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Connections and Interfaces Fig.6-12: Handwheel unit - Output interface Check grounding terminals! All power supply terminals (GND) have to be interconnected. Check the connections! Input of type differential...
  • Page 45 DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 43/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Connections and Interfaces Fig.6-13: Handwheel unit - Input of type differential Check grounding terminals! All power supply terminals (GND) have to be interconnected. Check the connections!

  • Page 46: Emergency Stop In Interface For Handwheel Unit

    44/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Connections and Interfaces Signal description Description MAG1 Handwheel override Select 1 MAG2 Handwheel override Select 2 MAG3 Handwheel override Select 3 MAG4 Handwheel override Select 4...
  • Page 47 DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 45/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Connections and Interfaces Signal connection diagram Fig.6-15: Emergency Stop in handwheel unit signal connection Fig.6-16: Connecting the Emergency Stop interface in the handwheel unit Signal description...

  • Page 48: Handwheel Extended Interface (Only Universal Operator Panel)

    46/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Connections and Interfaces Fig.6-17: Handwheel unit signal interfaces Handwheel extended interface (only Universal operator panel) Pin assignment Pin no. Assignment B (TTL) A (TTL) Fig.6-18: Pin assignment J20 Signal connection diagram Fig.6-19:...
  • Page 49 DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 47/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Connections and Interfaces Fig.6-20: Signal connection J20 Signal description Signal description Description Handwheel GND Handwheel +5V A (TTL) TA signal handwheel B (TTL) TB signal handwheel...
  • Page 50 48/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display...

  • Page 51: Universal Hmi Panel

    (Manual, MDI, Auto and Reset) ● Bosch Rexroth provides a printer template to allow the user to print his own labeling strips. All currently available symbols are provided as bit‐ maps. This template can be downloaded on the Bosch Rexroth webpage.
  • Page 52 50/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display...

  • Page 53: Order Information

    DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 51/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Order Information Order Information Type Designation Code The HMI operator panel VDP 80.1 is available in differents variants under the following type designation code: Fig.8-1: Type designation code Connecting Cables Data exchange cable to connect the HMI operator panel to MTX micro.
  • Page 54 52/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Order Information Product key Material number Description RKB0030/000,0 R911327086 Data exchange cable, differ‐ ent lengths (max. 10 m) Fig.8-2: Connecting cable for VDP 80.1...

  • Page 55: Accessory

    DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 53/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Accessory Accessory Hand-Held Terminal VCH02 Handwheel Order information Material number R911328584 Type VCH02.1NNN-000RS Fig.9-1: Order information Technical parameters Operating voltage DC 5 V ± 0.25 V Power consumption <...
  • Page 56 54/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Accessory Green/Black LED display White/black Yellow Yellow/black Axis selection Brown Brown/black Grey Grey/black Factor for motion Orange X100 Orange/black Metal blue Metal blue/black CN Emergency Stop...
  • Page 57 DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 55/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Accessory Dimensions Fig.9-5: Dimensions...
  • Page 58 56/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display...

  • Page 59: Service And Support

    DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 57/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Service and Support Service and Support Our service helpdesk at our headquarters in Lohr, Germany and our worldwide service will assist you with all kinds of enquiries. You can reach us around the clock - even on weekend and on holidays.
  • Page 60 58/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display...

  • Page 61: Index

    DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 59/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Index Index About this documentation........3 Interface connection of HMI operator panel Representing information ....... 5 power supply Validity of the documentation ......3 Detailed description ........35 Appropriate use.............
  • Page 62 60/61 Bosch Rexroth AG DOK-SUPPL*-VDP*80.1***-PR03-EN-P Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display...
  • Page 63 DOK-SUPPL*-VDP*80.1***-PR03-EN-P Bosch Rexroth AG 61/61 Rexroth IndraControl VDP 80.1 Machine Operator Panel Operator Display Notes...
  • Page 64 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 (0)93 52-40-0 +49 (0)93 52-48 85 www.boschrexroth.com/electrics Printed in Germany R911329156 DOK-SUPPL*-VDP*80.1***-PR03-EN-P...

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