ABB NCSA-01 CS 31 Quick Installation And Start-Up Manual
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ABB NCSA-01 CS 31 Quick Installation And Start-Up Manual

ABB NCSA-01 CS 31 Quick Installation And Start-Up Manual

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ABB Drives
Installation and Start-up Guide
CS 31 Adapter Module
NCSA-01

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Summary of Contents for ABB NCSA-01 CS 31

  • Page 1 ABB Drives Installation and Start-up Guide CS 31 Adapter Module NCSA-01...

  • Page 3: Ncsa-01 Installation And Start-Up Guide

    CS 31 Adapter Module NCSA-01 Installation and Start-up Guide 3BFE 58920029 R0225 EFFECTIVE: 1.12.1999 SUPERSEDES: 1996-02-01 © 1999 ABB Industry Oy. All Rights Reserved.

  • Page 5: Safety Instructions

    Safety Instructions Overview This chapter states the safety instructions that must be followed when installing and operating the NCSA-01 CS 31 Adapter Module. The material in this chapter must be studied before attempting any work on, or with, the unit.

  • Page 6: General Safety Instructions

    Safety Instructions General Safety WARNING! All electrical installation and maintenance work on the drive should be carried out by qualified electricians. Instructions The drive and adjoining equipment must be properly earthed. Do not attempt any work on a powered drive. After switching off the mains, always allow the intermediate circuit capacitors 5 minutes to discharge before working on the frequency converter, the motor or the motor cable.

  • Page 7: Table Of Contents

    Table of Contents Safety Instructions Overview ............... i Warnings and Notes .
  • Page 8 Table of Contents Chapter 5 – Programming Contents ..............5-1 Configuring the System .

  • Page 9: Chapter 1 - Introduction

    Chapter 1 – Introduction Contents This chapter contains a description of the NCSA-01 CS 31 Adapter Module Installation and Start-up Guide. Intended Audience The Guide is intended for the people who are responsible for installing, commissioning, and using the NCSA-01 CS 31 Adapter Module with an ABB drive.

  • Page 10: Conventions Used In This Guide

    DDCS Distributed Drives Communication System; a communication protocol used in fibre optic links in ABB drives. Parameter A parameter is an operating instruction for the drive. Parameters can be read and programmed with the drive control panel.

  • Page 11: Chapter 2 - Overview

    NCSA-01 The NCSA-01 CS 31 Adapter Module is an optional device that enables connection of an ABB drive to a CS 31 system. The module is considered as a remote input/output unit in the system. A total of 30 remote units (e.g. NCSA-01 Modules) can be connected to one CS 31 master.

  • Page 12: Compatibility

    • Central Processing Units: 07 KR 31, 07 KT 31, 07 KR 91, 07 KT 92, 07 KT 93, AC30 • PLC Couplers: 07 CS 61 and 07 CS 91 for ABB Procontic T200 and T300 • 07 CM 90 PC Board.

  • Page 13: Delivery Check

    18 months, from the date of delivery. Extended warranty may be available with certified start-up. Contact your local distributor for details. Your local ABB Drives company or distributor may have a different war- ranty period, which is specified in their sales terms, conditions, and warranty terms.
  • Page 14 Chapter 2 – Overview NCSA-01 Installation and Start-up Guide...

  • Page 15: Chapter 3 - Mechanical Installation

    Chapter 3 – Mechanical Installation Contents This chapter contains module mounting instructions. Depending on the drive, the module can be installed either inside or outside the drive housing or cabinet. See the user’s manual of the drive for module placement options. Mounting Outside Choose the location for the module.

  • Page 16: Mounting Inside The Drive

    Chapter 3 – Mechanical Installation Mounting Inside The work inside the drive should be carried out by a qualified electrician only. the Drive WARNING! Pay attention to the slowly discharging voltage of the capacitor bank and the voltages that are connected from external control circuits to the inputs and outputs of the drive.

  • Page 17: Chapter 4 - Electrical Installation

    Chapter 4 – Electrical Installation Contents This chapter contains: • Cabling instructions • Instructions for bus termination • Connection and earthing instructions for the NCSA-01 Module and earthing instructions for the bus cable. WARNING! Before installation, switch off the drive power supply. Wait for five minutes to ensure that the capacitor bank of the drive is discharged.

  • Page 18: Ncsa-01 Connections

    Chapter 4 – Electrical Installation NCSA-01 Connections ABB Drive +24V D(N) D(P) DDCS NCSA-01 CS 31 ADAPTER DDCS TERMINATION UART ERROR Figure 4-2 Fibre optic link connecting the NCSA-01 adapter to the drive. The NCSA-01 module is connected to the drive using a fibre optic cable link.

  • Page 19: Earthing

    Chapter 4 – Electrical Installation Earthing The NCSA-01 module earth is connected to the rail onto which the module is mounted. If the rail is fastened to an earthed metallic assembly plate, the module is automatically earthed, and no external earthing wire is needed.
  • Page 20 Chapter 4 – Electrical Installation NCSA-01 Installation and Start-up Guide...

  • Page 21: Chapter 5 - Programming

    Please refer to the documentation delivered with the master station for information on its configuration. Type definition programs for various master stations are available from your local ABB representative. Drive Configuration The detailed procedure of activating the module for communication with the drive is dependent on drive type.
  • Page 22 Chapter 5 – Programming NCSA-01 Default Parameter Name Alternative Settings Remark Par. No.* Setting MODULE TYPE NCSA-01 Vx.x Read-only PROTOCOL Read-only MODULE ID (0) WORD; (1) BINARY (0) WORD 0 … 5 (Word Mode) STATION NUMBER 0 … 57 (Binary Mode) Ineffective in ADDR INDEX (0) LOWER;...
  • Page 23 Chapter 5 – Programming 05 ADDR INDEX Two NCSA-01 modules can share the same station number, providing that they are both in Word Mode, and that this parameter is set to LOWER on one module and to UPPER on the other. This parameter has no effect in Binary Mode.

  • Page 24: Control Locations

    ABB drives can receive control information from multiple sources including digital inputs, analogue inputs, the drive control panel and a communication module (e.g. NCSA-01). ABB drives allow the user to separately determine the source for each type of control information (Start, Stop, Direction, Reference, Fault Reset, etc.).

  • Page 25: Chapter 6 - Communication

    Chapter 6 – Communication Contents This chapter describes the contents of the messages used for communication between the CS 31 and the drive. Also introduced are the addresses in the CS 31 master register areas into which the drive data is written. CS 31 Messaging In the CS 31 system, the master sends messages cyclically to each slave station.

  • Page 26: Drive Control Data

    Chapter 6 – Communication Drive Control Data The figure below shows the message frame for drive control data. Note: The numbering of the control data sets shown below applies when Parameter 10 DATA SET OFFSET is set to its default, 1. For information on selecting different data set numbers, see Chapter 5, section 10 DATA SET OFFSET.

  • Page 27: Drive Feedback Data

    Chapter 6 – Communication Drive Feedback Data The figure below shows the message frame for drive feedback data. Note: The numbering of the control data sets shown below applies when Parameter 10 DATA SET OFFSET is set to its default, 1. For information on selecting other data set numbers, see Chapter 5, section 10 DATA SET OFFSET.

  • Page 28: The Control Word And The Status Word

    ABB drives can receive control information from multiple sources including analogue and digital inputs, the drive control panel and a communication module (e.g. NCSA-01). In order to have the drive controlled through Interbus-S, the communication module must be defined as the source for control information, eg.

  • Page 29: Chapter 7 - Fault Tracing

    Chapter 7 – Fault Tracing Contents This chapter gives diagnostics information for finding out the root causes and corrections to the most common problems with the NCSA-01 module. Installation Problems Verify all the connections of the module. Check that • the CS 31 bus cable is connected correctly to terminal block X2. •...

  • Page 30: Status Leds

    Chapter 4. ERROR The ERROR LED indicates a hardware error, and should always be off. If the ERROR LED is illuminated, contact an ABB service representative. Normal Power-up On module power-up, the NCSA-01 goes through a self-test sequence.

  • Page 31: Appendix A - Technical Data

    Appendix A – Technical Data DDCS Link Compatible Devices: All ABB Fieldbus Adapter modules, ABB ACS 300, ACS 400, ACS/ACP/ACC/ACF 600, ACS 1000, DCS 500 Drives Size of the Link: 2 stations (3 to 248 in Multiple Drive Control) Medium: Fibre optic cable •...

  • Page 32: Fieldbus Link

    Appendix A – Technical Data Fieldbus Link Compatible Devices: All devices compatible with the ABB Procontic CS 31 protocol Size of the Link: 22 stations Medium: Shielded, twisted pair RS-485 cable • Termination: 120 Ω, ¼ W resistor (built in the NCSA-01 module) •...
  • Page 33 Appendix A – Technical Data NCSA-01 Enclosure: Plastic, dimensions 45 × 75 × 105 mm; degree of protection IP 20 Mounting: Onto a standard mounting rail Settings: Via drive interface (control panel) Current Consumption: 65 mA at 24 V d.c. Connectors: •...
  • Page 34 Appendix A – Technical Data NCSA-01 Installation and Start-up Guide...

  • Page 35: Appendix B - Ambient Conditions

    Installation Site Altitude: 0 to 2000 m above sea level. If the installation site is higer than 2000 m above sea level, please contact your local ABB distributor or office for further information. Vibration: Max 0.3 mm (2 to 9 Hz), max 1 m/s...
  • Page 36 Appendix B – Ambient Conditions NCSA-01 Installation and Start-up Guide...
  • Page 38 ABB Industry Oy Drives P.O.Box 184 FIN-00381 Helsinki FINLAND Telephone: +358 10 22 2000 Telefax: +358 10 22 22681 Internet: http://www.abb.com/automation...

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