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Manual Supplement
00809-0200-4816, Rev BA
2017
Rosemount
Stabilized, Non-Stabilized, and Dielectric Isolator Kit Installation
Stabilized and non-stabilized connector installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1
Dielectric isolator kit installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2
Failure to install proper dielectric flange seals or O-rings may cause process leaks, which can result in
death or serious injury. Only use dielectric flange seals or O-rings designed for the specific
connector.
1.0
Stabilized and non-stabilized connector installation
1. Verify equipment is rigid and secure to support weight of connector assemblies.
2. Remove all protection caps from the threaded connections.
3. Verify sealing surfaces and threaded connections are free of dirt, dust, or debris.
4. Wrap PTFE tape on NPT threads, ensuring start of thread is completely covered.
5. Using a 1
at 65 ft-lbs (90 N-m).
–
6. Repeat steps
7. Check the height of the outlet flanges and ensure they are aligned at the same height to allow
proper installation of the manifold. If necessary, adjust the connectors to the proper height.
8. Align the stabilizing foot (if present) to the equipment in the desired position, based on a flat or
round surface.
9. Tighten the tension hex nut over the stabilizing foot to 110 ft-lbs (150 N-m) using a 1
10. Place PTFE gaskets in the outlet flange grooves of the connectors. Insert the four bolts with washers
into the connector holes or slots and hand tighten into manifold process flange.
™
304 Natural Gas Metering Manifold
/
-in. torque wrench, install the first connector into one of the NPT ports in the equipment
1
4
For stabilized connectors, ensure the tension hex nut and the stabilizing foot are installed over
the NPT connector thread before installing into the equipment.
4
and
5
to install the second connector.
*00809-0200-4816*
/
-in. wrench.
1
2
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Summary of Contents for Emerson Rosemount 304
- Page 1 Manual Supplement *00809-0200-4816* 00809-0200-4816, Rev BA 2017 ™ Rosemount 304 Natural Gas Metering Manifold Stabilized, Non-Stabilized, and Dielectric Isolator Kit Installation Stabilized and non-stabilized connector installation ........page 1 Dielectric isolator kit installation .
- Page 2 Manual Supplement Stabilized, Non-Stabilized, and Dielectric Isolator Kit Installation 00809-0200-4816, Rev BA 2017 Note If installing with a dielectric isolator kit, refer to section 2.0: Dielectric isolator kit installation. 11. Tighten the bolts in sequence as shown in Figure 3 using torque values provided in Table 1-1.
- Page 3 Manual Supplement Stabilized, Non-Stabilized, and Dielectric Isolator Kit Installation 00809-0200-4816, Rev BA 2017 Figure 2. Components –20 -in. bolt D. Sleeve washer B. Bolt washer E. Dielectric isolator gasket C. Bolt sleeve There are two different size washers provided. Failure to install both washers could result in process leaks.
- Page 4 Manual Supplement Stabilized, Non-Stabilized, and Dielectric Isolator Kit Installation 00809-0200-4816, Rev BA 2017 Table 1-1. Torque Values for Connector Bolts Bolt material Seal Initial torque Final torque Carbon steel Dielectric gasket 22 ft-lbs (30 N-m) 28 ft-lbs (38 N-m) Stainless steel Dielectric gasket 22 ft-lbs (30 N-m) 22 ft-lbs (30 N-m)
- Page 5 Manual Supplement Stabilized, Non-Stabilized, and Dielectric Isolator Kit Installation 00809-0200-4816, Rev BA 2017 Stabilized, Non-Stabilized, and Dielectric Isolator Kit Installation...
- Page 6 Conditions of Sale page. +971 4 8118100 The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount and Rosemount logotype are trademarks of Emerson. +971 4 8865465 All other marks are the property of their respective owners.