Crankshaft Inspection - Suzuki Liana RH418 Supplementary Service Manual

10) Install pistons and connecting rods. Refer to
"Pistons, Piston Rings and Connecting Rods
Removal and Installation".
11) Install cylinder head assembly to cylinder. Refer to
"Valves and Cylinder Head Removal and
Installation".
12) Install camshafts, tappets and shims referring to
"Camshaft, Tappet and Shim Removal and
installation".
13) Install crankshaft timing sprocket, timing chain, chain
tensioner, chain tensioner adjuster, timing chain
guide and timing chain cover. Refer to "Timing Chain
Cover Removal and Installation" and "Timing Chain
and Chain Tensioner Removal and Installation".
14) Install cylinder head cover referring to "Cylinder
Head Cover Removal and Installation".
15) Install intake manifold and exhaust manifold referring
to "Throttle Body and Intake Manifold Removal and
Installation" and "Exhaust Manifold Removal and
Installation in Section 1K in related manual".
16) Install oil pump strainer and oil pan referring to "Oil
Pan and Oil Pump Strainer Removal and Installation
in Section 1E".
17) Install clutch to flywheel (for M/T vehicle). For clutch
installation, refer to "Clutch Cover, Clutch Disc and
Flywheel Removal and Installation in Section 5C in
related manual".
18) Install engine assembly to vehicle. Refer to "Engine
Assembly Removal and Installation".

Crankshaft Inspection

Runout
Using a dial gauge, measure runout at center journal.
Rotate crankshaft slowly. If runout exceeds its limit,
replace crankshaft.
Crankshaft runout
Limit: 0.02 mm (0.0008 in.)
Thrust Play
Measure this play with crankshaft set in cylinder block in
the normal manner, that is with thrust bearing (1) and
journal bearing caps installed.
Thickness of crankshaft thrust bearing
Standard: 2.470 – 2.520 mm (0.0973 – 0.0992 in.)
Oversize (0.125 mm (0.0049 in.)): 2.533 – 2.583 mm
(0.0998 – 0.1016 in.)
Tighten main bearing cap No.1 bolts (1) – (10) and No.2
bolts (11) – (20) gradually as follows.
1) Tighten bolts (1) – (10) to 30 N⋅m (3.0 kgf-m, 22.0 lb-
ft) according to numerical order in the figure.
2) In the same manner as in Step 1), tighten them to 50
N⋅m (5.0 kgf-m, 36.5 lb-ft).
3) In the same manner as in Step 1), retighten them to
60°.
4) Tighten bolts (11) – (20) to 25 N⋅m (2.5 kgf-m, 18.0
lb-ft) according to numerical order in the figure.
Tightening torque
S3RH0B1406037
Crankshaft bearing cap No.1 bolt (1) – (10): Tighten
30 N⋅m (3.0 kgf-m, 22.0 lb-ft), 50 N⋅m (5.0 kgf-m, 36.5
lb-ft) and 60° by the specified procedure
Crankshaft bearing cap No.2 bolt (11) – (20):
Tighten 25 N⋅m (2.5 kgf-m, 18.0 lb-ft) by the specified
procedure
I2RH0B140135-01
Engine Mechanical: 1D-59
I2RH0B140136-01
I2RH0B140137-01