Yamaha XTZ 750 Super Tenere Manuals

Manuals and User Guides for Yamaha XTZ 750 Super Tenere. We have 1 Yamaha XTZ 750 Super Tenere manual available for free PDF download: Service Manual

Yamaha XTZ 750 Super Tenere Service Manual (426 pages)

Brand: Yamaha | Category: Motorcycle | Size: 40.81 MB

Index
1
General Information
2
Motorcycle Identification
3
Frame Serial Number
3
Engine Serial Number
3
Important Information
4
Preparation for Removal
4
All Replacement Parts
4
Gaskets, Oil Seals and O-Rings
4
Lock Washers/Plates and Cotter Pins
5
Bearings and Oil Seals
5
Circlips
5
Special Tools for Tune up
6
Special Tools for Engine Service
7
Special Tools for Chassis Service
9
Special Tools for Electrical Components
10
Specifications
12
General Specifications
13
Maintenance Specifications
17
Tightening Torque
22
General Torque Specifications
32
Definition of Units
32
Lubrication Point and Grade of Lubricant
33
Lubrication Diagram
35
Coolant Diagram
40
Cable Routing
41
Periodic Inspection and Adjustment
52
Periodic Maintenance/Lubrication Intervals
54
Seat, Fuel Tank and Cover Removal
56
Seat, Fuel Tank and Cover Installation
57
Engine Valve Clearance Adjustment
58
Intake
63
Exhaust
63
Timing Chain Adjustment
67
Idle Speed Adjustment
67
Throttle Cable Free Play Adjustment
68
Spark Plug Inspection
70
Ignition Timing Check
71
Compression Pressure Measurement
72
Engine Oil Level Inspection
74
Engine Oil Replacement
75
Clutch Adjustment
77
Air Filter Cleaning
78
Carburetor Joint Inspection
79
Fuel Line Inspection
80
Exhaust System Inspection
80
Coolant Level Inspection
81
Coolant Replacement
82
Cooling System Inspection
85
Chassis
86
Front Brake Adjustment
86
Rear Brake Adjustment
87
Brake Fluid Level Inspection
88
Brake Pad Inspection
89
Brake Light Switch Adjustment
89
Air Bleeding (Hydraulic Brake System)
90
Change Pedal Adjustment
91
Drive Chain Slack Adjustment
91
Drive Chain Lubrication
93
Steering Head Adjustment
93
Front Fork Inspection
95
Rear Shock Absorber Adjustment
96
Tire Inspection
97
Wheel Inspection
99
Spokes Inspection and Tightening
100
Cable Inspection and Lubrication
100
Lever and Pedal Lubrication
100
Sidestand Lubrication
101
Rear Suspension Lubrication
101
Electrical
102
Battery Inspection
102
Fuse Inspection
105
Headlight Beam Adjustment
106
Headlight Beam Variation
106
Headlight Bulb Replacement
107
Engine Overhaul
108
Engine Removal
110
Side Covers, Seat, Cowlings and Fuel Tank
110
Engine Oil and Coolant
110
Battery Leads
110
Engine Guard
111
Exhaust Pipes and Muffler
111
Oil Tank
111
Air Filter and Carburetor
112
Radiator
113
Cables and Leads
113
Drive Chain
115
Engine Disassembly
118
Pipes and Hoses
118
Cylinder Head, Cylinder and Pistons
119
Rotor and Starter Drives
122
Clutch
124
Oil Pan, Oil Filter and Oil Strainer
127
Oil Pumps and Timing Chain
128
Balancer Weights
129
Water Pump
131
Crankcase (Lower)
132
Transmission and Shifter
133
Crankshaft
134
Valves and Camshafts
135
Connecting Rods
136
Inspection and Repair Cylinder Head
137
Valve Seat Inspection and Repair
138
Valve and Valve Guide Inspection and Repair
141
Valve Spring Inspection and Repair
142
Camshaft Inspection and Repair
143
Valve Lifter Inspection and Repair
145
Timing Chain, Sprocket and Chain Guide Inspection and Repair
145
Cylinder and Piston Inspection and Repair
145
Piston Ring Inspection and Repair
147
Piston Pin Inspection and Repair
148
Crankshaft and Connecting Rod Inspection and Repair
149
Electric Starter Drive Inspection and Repair
210
Primary Drive Inspection and Repair
211
Clutch Inspection and Repair
211
Transmission and Shifter Inspection and Repair
213
Oil Pump and Strainer Inspection and Repair
215
Oil Delivery Pipes Inspection and Repair
215
Crankcase Inspection and Repair
216
Bearing and Oil Seal Inspection and Repair
216
Circlip and Washer Inspection and Repair
216
Engine Assembly and Adjustment
217
Crankshaft, Piston and Balancer
222
Camshaft, Valve and Timing Chain
223
Transmission
226
Cooling System
253
Radiator Removal
254
Radiator Inspection
254
Radiator Assembly
255
Water Pump Disassembly
257
Water Pump Inspection
258
Water Pump Assembly
258
Thermostat Removal
259
Thermostat Inspection
259
Thermostat Assembly
260
Carburetion
261
Carburetor
262
Section View
263
Carburetor Removal
265
Carburetor Disassembly
266
Carburetor Inspection
268
Carburetor Assembly
270
Carburetor Installation
273
Fuel Level Adjustment
273
Fuel Pump Operation Inspection
274
Fuel Pump Inspection
275
Fuel Pump Assembly
275
Front Wheel
278
Front Wheel Removal
279
Front Wheel Inspection
280
Front Wheel Installation
282
Static Wheel Balance Adjustment
283
Rear Wheel
285
Rear Wheel Removal
286
Rear Wheel Inspection
286
Rear Wheel Installation
287
Front and Rear Brake
289
Brake Pad Replacement
291
Caliper Disassembly
295
Master Cylinder Disassembly
297
Front and Rear Brake Inspection and Repair
298
Air Bleeding
306
Front Fork
307
Front Fork Removal
308
Front Fork Disassembly
309
Front Fork Assembly
312
Front Fork Installation
315
Steering Head and Handlebar
317
Steering Head and Handlebar Removal
318
Steering Head and Handlebar Inspection
321
Rear Shock Absorber and Swingarm
327
Rear Shock Absorber and Swingarm Handling Notes
329
Rear Shock Absorber and Swingarm Notes on Disposal
329
Rear Shock Absorber Removal
330
Swingarm Removal
330
Rear Shock Absorber and Swingarm Inspection
333
Side Clearance Adjustment
335
Rear Shock Absorber Installation
337
Swingarm Installation
337
Drive Chain and Sprockets
341
Drive Chain and Sprockets Removal
342
Drive Chain and Sprockets Inspection
343
Drive Chain and Sprockets Installation
345
XTZ750 Circuit Diagram
348
Electrical Components
350
Checking of Switches
352
Switch Connection as Shown in Manual
352
Checking Switch for Terminal Connection
352
Checking of Bulbs
355
Kinds of Bulbs
355
Checking Bulb Condition
355
Ignition System Circuit Diagram
358
Ignition System Troubleshooting
360
Electrical Starting System Circuit Diagram
368
Starting Circut Operation
370
Electrical Starting System Troubleshooting
371
Starter Motor Does Not Operate
371
Starter Motor
376
Starter Motor Removal
377
Starter Motor Disassembly
377
Starter Motor Inspection and Repair
378
Starter Motor Assembly
379
Starter Motor Installation
380
Charging System Circuit Diagram
382
Charging System Troubleshooting
384
The Battery Is Not Charged
384
Lighting System Circuit Diagram
388
Lighting System Troubleshooting
390
Signal System Circuit Diagram
393
Signal System Troubleshooting
395
Signal System Check
398
Cooling System Circuit Diagram
406
Cooling System Troubleshooting
408
Fan Motor Does Not Move
408
When Engine Is Hot, Temperature Gauge Does Not Move
412
Troubleshooting
415
Starting Failure/Hard Starting
416
Poor Idle Speed Performance
418
Poor Medium and High Speed Performance
418
Faulty Gear Shifting
419
Clutch Slipping/Dragging
419
Overheating or Over-Cooling
420
Faulty Brake
421
Front Fork Oil Leakage and Front Fork Malfunction
421
Instable Handling
422
Faulty Signal and Lighting System
423
XTZ750 Wiring Diagram
425

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Yamaha XTZ 750 Super Tenere Service Manual (426 pages)

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