Yamaha SX600G Manuals

Manuals and User Guides for Yamaha SX600G. We have 3 Yamaha SX600G manuals available for free PDF download: Service Manual, Manual, Owner's Manual

Yamaha SX600G Service Manual

Yamaha SX600G Service Manual (287 pages)

Brand: Yamaha | Category: Offroad Vehicle | Size: 4.78 MB

Table of Contents

Periodic Inspection and
3
Table of Contents
5
Chapter 1. General Information

9
Machine Identification

9
- Frame Serial Number
  9
- Engine Serial Number
  9
Important Information

10
- Preparation for Removal and Disassembly
  10
- All Replacement Parts
  10
- Gaskets, Oil Seals, and O-Rings
  11
- Lock Washers/Plates and Cotter Pins
  11
- Bearings and Oil Seals
  11
- Circlips
  11
- Loctite
  11
Special Tools

12
- For Tune up
  12
- For Engine Service
  13
- For Power Train Service
  13
- For Carburetion Service
  14
- For Electrical Service
  14
Chapter 2

15
Periodic Inspection and Adjustment

15
Introduction

15
Periodic Maintenance Table

15
Engine

17
- Spark Plugs
  17
- Oil Pump
  18
- Fuel Line Inspection
  20
- Cooling System
  20
- Carburetor Synchronization
  26
- Engine Idle Speed Adjustment
  27
- Throttle Cable Free Play Adjustment
  27
- Throttle Override System (T.o.r.s.) Check
  28
- Starter (Choke) Cable Free Play Adjustment
  29
- Exhaust System Inspection
  29
Power Train

30
- Sheave Distance and Offset Adjustment
  30
- Drive V-Belt
  32
- Engagement Speed Check
  34
- Parking Brake Pad Inspection
  34
- Parking Brake Adjustment
  35
- Brake Lever Adjustment (Vx600Er/Sx600/Vt600)
  35
- Brake Fluid Level Inspection
  36
- Brake Pad Inspection
  36
- Brake Hose Inspection
  37
- Air Bleeding (Hydraulic Brake System)
  37
- Drive Chain
  38
- Track Tension Adjustment
  41
- Track Tension Adjustment
  42
- Slide Runner Inspection
  43
- Maximizing Drive Track Life
  44
Chassis

45
- Ski/Ski Runner
  45
- Steering System
  46
- Lubrication
  48
Electrical

49
Tuning

55
- Carburetor Tuning
  55
- Clutch
  62
- Gear Selection
  67
- Gear Selection
  68
- High Altitude Tuning
  73
- Front Suspension
  74
- Rear Suspension
  75
Chapter 3

80
Chassis

80
Steering

80
- Vx600Er/Sx600/Vt600
  80
- Mm600
  81
- Inspection
  83
- Installation
  84
- Installation (Vx600Er/Vt600)
  84
- Vx600Er/Vt600
  87
- Sx600/Mm600
  88
Front Suspension

90
- Handling Notes (Sx600)
  91
- Inspection
  91
- Installation
  93
Chapter 4. Power Train

99
Primary Sheave and Drive V-Belt

99
- Removal
  101
- Disassembly
  102
- Inspection
  103
- Assembly
  105
- Installation
  108
Secondary Sheave

109
- Disassembly
  111
- Inspection
  111
- Assembly
  112
- Installation
  114
Drive Chain Housing

115
- Without Reverse Model
  115
- Inspection
  116
- Installation
  118
- With Reverse Model
  119
- Inspection
  121
- Installation
  122
Jackshaft

124
- Inspection
  125
- Jackshaft and Drive Chain Housing Installation
  126
Brake

127
- Brake Pad Replacement
  128
- Brake Caliper Disassembly
  132
- Brake Caliper Inspection and Repair
  132
- Brake Caliper Assembly
  133
- Brake Caliper Installation
  133
- Inspection
  135
- Brake Master Cylinder Assembly
  135
- Installation
  135
Slide Rail Suspension

136
- Vx600Er/Sx600
  136
- Vt600
  137
- Mm600
  142
- Inspection
  147
- Assembly
  148
- Installation
  148
Front Axle and Track

150
- Inspection
  151
- Installation
  151
Chapter 5

153
Engine

153
Exhaust Assembly

153
- Installation
  154
Engine Assembly

155
- Inspection
  156
- Installation
  156
Cylinder Head and Cylinder

158
- Removal
  160
- Inspection
  161
- Cylinder Head and Cylinder
  162
- Installation
  166
Oil Pump, Crankcase and Crankshaft

169
- Inspection
  170
- Installation
  172
Ac Magneto

175
- Removal
  176
- Installation
  177
Recoil Starter

179
- Removal
  180
- Inspection
  180
- Installation
  181
Chapter 6. Cooling System

182
Heat Exchanger

182
- Vx600Er/Sx600/Vt600
  182
- Mm600
  183
- Inspection
  184
- Installation
  185
Water Pump

186
- Removal
  187
- Inspection
  187
- Installation
  187
Chapter 7. Carburetion

188
Carburetors

188
- Inspection
  192
- Assembly
  193
- Carburetor Synchronization
  194
- Fuel Level Adjustment
  195
- Installation
  196
Fuel Pump

197
- Vx600Er/Vt600
  197
- Sx600/Mm600
  198
- Inspection
  199
- Installation
  199
Chapter 8. Electrical

200
Switch Inspection

200
- Inspecting a Switch Shown in the Manual
  200
Ignition System

202
- Circuit Diagram
  202
- Troubleshooting
  203
- Condenser (Sx600/Mm600)
  205
- Ac Magneto
  205
- Spark Plug
  206
- Spark Plug Cap
  206
- Ignition Coil
  206
- Throttle Override System (T.o.r.s.)
  207
- Handlebar Switch (Right)
  207
- Carburetor Switch
  208
- Main Switch
  208
- Load Control Relay
  209
- Emergency Engine Starting (Sx600/Mm600)
  209
Electrical Starting System (Vx600Er/Vt600)

210
- Troubleshooting
  211
- Main Switch
  212
Charging System (Vx600Er/Vt600)

217
- Troubleshooting
  218
- Battery
  219
- Stator Coil
  219
Lighting System

222
- Circuit Diagram
  222
- Troubleshooting
  223
- Bulb(S)
  225
- Headlight Beam Switch
  225
- Headlight Relay
  226
Signal System

228
- Circuit Diagram
  228
- Troubleshooting
  229
- Brake Light Switch
  233
- Gear Position Switch (Vx600Er/Vt600)
  233
- DC Back Buzzer (Vx600Er/Vt600)
  233
- Water Temperature Sensor
  234
- Oil Level Switch
  235
- Fuel Sender
  235
Grip Warmer System

238
- Troubleshooting
  239
- Grip and Thumb Warmer Coil
  241
- Variable Resistor (Thumb Warmer)
  241
- Variable Resistor (Grip Warmer)
  242
- Passenger Grip Warmer (Vt600)
  242
- Passenger Grip Warmer Switch (Vt600)
  243
- Resistor (Vt600)
  243
- Passenger Grip Warmer Relay (Vt600)
  244
Fault Location Table

245
Chapter 9. Specifications

247
General Specifications

247
Maintenance Specifications

250
- Engine
  250
- Power Train
  253
- Chassis
  257
- Electrical
  258
- High Altitude Settings
  260
- Tightening Torque
  261
General Torque Specifications

265
Definition of Units

265
- Cable Routing
  267
Cable Routing

268

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Yamaha SX600G Manual

Yamaha SX600G Manual (282 pages)

Brand: Yamaha | Category: Offroad Vehicle | Size: 15 MB

Table of Contents

Yamaha SX600G Owner's Manual

Yamaha SX600G Owner's Manual (98 pages)

Brand: Yamaha | Category: Offroad Vehicle | Size: 9.02 MB

Table of Contents

Table of Contents
6
Yamaha Motor Corporation, U.s.a. Snowmobile Limited Warranty

8
Yamaha Extended Service (Y.e.s.)

11
Location of the Important Labels

12
Safety Information

14
Description

17
Control Functions

19
- Main Switch
  19
- Starter Lever (Choke)
  20
- Throttle Lever
  20
- Throttle Override System (T.O.R.S.)
  20
- Oil Level Warning Light
  21
- Coolant Temperature Warning Light
  22
- Engine Stop Switch
  24
- Brake Lever
  24
- Parking Brake Lever
  25
- Drive Select Lever
  25
- Headlight Beam Switch
  26
- Grip Warmer Control Knob
  26
- Thumb Warmer Control Knob
  26
- Passenger Grip Warmer Switch
  27
- Tripmeter Reset Knob
  27
- Shroud Latches
  27
- Drive Guard
  28
- V-Belt Holders
  28
- Spark Plug Holders
  28
- Carburetor Heating Lever
  28
- Backrest
  29
- Storage Compartment
  29
Pre-Operation Checks

30
- Fuel
  30
- Engine Oil
  31
- Coolant
  31
- Throttle Lever
  32
- Recoil Starter
  32
- Throttle Override System (T.O.R.S.)
  32
- Brake
  33
- Brake Fluid Leakage
  34
- V-Belt
  34
- Drive Guard
  34
- Drive Track
  35
- 51-MM (2.0-In) High-Profile Pattern Drive Track
  35
- Slide Runners
  35
- Skis and Ski Runners
  36
- Steering System
  36
- Lights
  36
- Battery
  37
- Air Filter
  37
- Fittings and Fasteners
  38
- Tool Kit and Recommended Equipment
  38
Operation

39
- Starting the Engine
  39
- Emergency Engine Starting
  40
- Break-In
  42
- Riding Your Snowmobile
  43
- Getting to Know Your Snowmobile
  43
- Learning to Ride Your Snowmobile
  43
- To Start out and Accelerate
  44
- Braking
  44
- Turning
  44
- Riding Uphill
  45
- Riding Downhill
  45
- Traversing a Slope
  46
- Ice or Icy Surface
  46
- Hard-Packed Snow
  46
- Operation on Surfaces Other than Snow or Ice
  47
- Maximizing Drive Track Life
  48
- Strap
  49
- Driving
  50
- Stopping the Engine
  51
- Transporting
  52
Periodic Maintenance

53
- Periodic Maintenance Chart
  53
- Tool Kit
  56
- Spark Plug Inspection
  56
- Engine Idle Speed Adjustment
  57
- Throttle Cable Adjustment
  58
- Oil Pump Cable Adjustment
  58
- Carburetor Adjustment
  59
- High Altitude Adjustments
  61
- Cooling System
  62
- V-Belt Replacement
  64
- Checking the Oil Level of the Drive Chain Housing
  67
- Checking the Brake Pads
  68
- Checking the Parking Brake Pads
  68
- Checking the Brake Fluid Level
  69
- Brake Fluid Replacement
  70
- Suspension
  70
- Drive Track Adjustment
  76
- Ski Alignment
  78
- Handlebar Adjustment
  79
- Lubrication
  81
- Headlight Bulb Replacement
  82
- Headlight Beam Adjustment
  82
- Battery
  83
- Fuse Replacement
  84
Troubleshooting

85
Storage

88
Specifications

90
- Dimensions
  90
- Engine
  90
- Chassis
  91
- Electric
  92

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