Yamaha SJ700AU Manuals

Manuals and User Guides for Yamaha SJ700AU. We have 1 Yamaha SJ700AU manual available for free PDF download: Service Manual

Yamaha SJ700AU Service Manual (129 pages)

Brand: Yamaha | Category: Boat | Size: 9.27 MB

How to Read Descriptions
4
How to Use this Manual
5
Symbols
6
Index
7
General Information
8
Identification Numbers
9
Primary ID Number
9
Engine Serial Number
9
Pump Serial Number/Hull Identification Number
9
Safety While Working
10
Fire Prevention
10
Ventilation
10
Self-Protection
10
Safe Disassembly and Assembly
12
Special Tools
13
Specifications
15
Tightening Torque
19
Periodic Inspection and Adjustment
21
Maintenance Interval Chart
22
Control System Periodic Service
23
Steering Friction Inspection and Adjustment
23
Steering Pole Pivot Shaft Bushing Inspection
23
Steering Cable Inspection and Adjustment
24
Throttle Cable Inspection and Adjustment
25
Choke Cable Inspection and Adjustment
26
Fuel System Service
27
Fuel Filter Inspection
27
Trolling Speed Inspection and Adjustment
27
Power Unit Service
28
Carburetor Adjustment
28
Spark Plug Inspection
29
Electrical Parts Service
30
Battery Inspection
30
Jet Pump Unit Service
32
Impeller Inspection
32
Bilge Strainer Inspection
33
Fuel System
34
Fuel Line Exploded Diagram
35
Fuel Hose Removal
35
Fuel Cock Inspection
36
Check Valve Inspection
36
Fuel Tank
37
Pipe Joint Inspection
38
Pipe Joint Installation
38
Carburetor Removal
39
Float Arm Inspection
41
Body Assembly Inspection
41
Needle Valve Inspection
41
Jet and Carburetor Body Inspection
42
High and Low Speed Screws Inspection
42
High and Low Speed Screws Adjustment
42
Throttle Valve Synchronization Inspection and Adjustment
42
Choke Valve Synchronization Inspection and Adjustment
43
Carburetor Assembly
43
Fuel Pump
44
Fuel Pump Inspection
45
Power Unit
46
Reed Valve Exploded View
49
Reed Valve Removal
49
Reed Valve Inspection
50
Exhaust Ring
51
Exhaust Chamber
52
Muffler
53
Cylinder Head
54
Cylinder Head Inspection
55
Cylinder Exploded Diagram
56
Cylinder Inspection
57
Piston Exploded Diagram
58
Piston Inspection
59
Piston Ring Inspection
60
Piston Pin and Bearing Inspection
60
Engine Unit Removal Exploded Diagram
62
Shim Removal
63
Mount Bracket and Coupling Clearance Inspection
63
Flywheel Magneto and Base Exploded Diagram
64
Coupling Flange Removal and Installation
65
Flywheel Magneto Removal and Installation
65
Idle Gear Assembly Inspection
65
Electrical Unit Exploded Diagram
66
Starter Motor Exploded Diagram
67
Pinion Inspection
68
Armature Inspection
68
Brush Holder Inspection
69
Cover Inspection
69
Crankcase Exploded Diagram
70
Crankcase Inspection
71
Crankcase Installation
71
Crankshaft Exploded Diagram
72
Crankshaft Inspection
73
Intermediate Housing Removal
74
Coupling Removal and Installation
76
Bearing Removal and Installation
76
Bearing Inspection
76
Oil Seal Installation
76
Jet Pump Unit
78
Jet Pump Unit Removal
79
Deflector, Nozzle and Duct Exploded Diagram
80
Impeller and Drive Shaft Exploded Diagram
81
Impeller Removal
82
Drive Shaft and Bearing Removal
82
Drive Shaft and Bearing Inspection
82
Oil Seal and Bearing Installation
83
Impeller Installation
83
Bilge System Exploded Diagram
84
Electrical System
85
Electrical Components Diagram
86
Electrical Analysis Inspection
87
Low Resistance Measurement
87
Ignition System Wiring Diagram
88
Ignition Spark Gap
89
Spark Plug Gap Inspection
90
Ignition Coil Inspection
90
Engine Stop Switch
91
Charge Coil
91
Pulser Coil
91
Thermo Switch
92
CDI Unit
92
Starting System Wiring Diagram
93
Starter Switch Check
94
Starter Relay
95
Charging System Wiring Diagram
96
Lighting Coil Check
97
Rectifier Regulator Check
97
Hull and Hood
98
Battery Case and Water Lock Exploded Diagram
100
Exhaust System Inspection
101
Handle Exploded Diagram
102
Handle Inspection
103
Handle Switch Installation
103
Handle Holder Installation
103
Handle Column Exploded Diagram
104
Column Bushing Inspection
105
Handle Column Inspection
105
Steering Cable Exploded Diagram
106
Cable Inspection
107
Cable Joint Installation
107
Throttle Cable and Choke Cable Exploded Diagram
108
Throttle Cable and Choke Cable Installation
109
Steering Pole Exploded Diagram
110
Pivot Inspection
111
Steering Pole Bracket Exploded Diagram
112
Steering Pole Bracket Removal and Installation
112
Steering Pole Bracket Inspection
113
Engine Hood Exploded Diagram
114
Hood Lock Hook Inspection
115
Engine Hood Inspection
115
Deck Exploded Diagram
116
Deck Removal and Installation
116
Gunwale Exploded Diagram
117
Mat Exploded Diagram
118
Mat Removal and Installation
118
Hull Exploded Diagram
119
Hull Removal and Installation
119
Hull Repair
120
Hull Damage (Punctured)
121
Insert Nut
122
Removing a Graphic
124
Applying a Graphic
124
Trouble Analysis
125

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Yamaha SJ700AU Service Manual (129 pages)

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