Yamaha GRIZZLY Ultramatic YFM660FP Manuals

Manuals and User Guides for Yamaha GRIZZLY Ultramatic YFM660FP. We have 3 Yamaha GRIZZLY Ultramatic YFM660FP manuals available for free PDF download: Owner's Manual, Service Manual

Yamaha GRIZZLY Ultramatic YFM660FP Service Manual (408 pages)

Yamaha

Brand: Yamaha | Category: Offroad Vehicle | Size: 12.87 MB

Specifications
3
How to Use this Manual
4
Periodic Checks and
5
Table of Contents
8
Machine Identification

20
- Vehicle Identification Number
  20
- Model Label
  20
Chapter 1. General Information

20
Features

21
- Front Differential
  21
- Transmission
  28
Important Information

29
- Preparation for Removal Procedures
  29
- Replacement Parts
  29
- Gaskets, Oil Seals and O-Rings
  29
- Lock Washers/Plates and Cotter Pins
  30
- Bearings and Oil Seals
  30
- Circlips
  30
Checking of Connections

31
Special Tools

32
General Specifications

37
Chapter 2. Specifications

37
Maintenance Specifications

40
- Engine
  40
- Chassis
  50
- Electrical
  54
How to Use the Conversion Table

56
General Torque Specifications

56
Lubrication Points and Lubricant Types

57
- Engine
  57
Coolant Flow Diagrams

58
Oil Flow Diagrams

60
Cable Routing

63
Introduction

78
Periodic Maintenance/Lubrication Intervals

78
Chapter 3. Periodic Checks and Adjustments

78
Seat, Carriers, Fenders and Fuel Tank

80
Footrest Boards

89
Engine

90
- Adjusting the Valve Clearance
  90
- Adjusting the Timing Chain
  93
- Adjusting the Idling Speed
  94
- Adjusting the Throttle Lever Free Play
  94
- Adjusting the Speed Limiter
  96
- Adjusting the Starter Cable
  98
- Checking the Spark Plug
  98
- Checking the Ignition Timing
  99
- Measuring the Compression Pressure
  101
- Checking the Engine Oil Level
  103
- Changing the Engine Oil
  104
- Cleaning the Air Filter
  107
- Checking the Coolant Level
  108
- Changing the Coolant
  109
- Checking the Coolant Temperature Warning Light
  113
- Checking the V-Belt
  114
- Cleaning the Spark Arrester
  114
Chassis

116
- Adjusting the Rear Brake
  116
- Checking the Brake Fluid Level
  118
- Checking the Front Brake Pad
  120
- Checking the Rear Brake Pad
  120
- Checking the Brake Hose
  121
- Bleeding the Hydraulic Brake System
  121
- Adjusting the Select Lever Control Cable and Shift Rod
  123
- Adjusting the Rear Brake Light Switch
  124
- Checking the Final Gear Oil Level
  125
- Changing the Final Gear Oil
  125
- Checking the Differential Gear Oil
  126
- Changing the Differential Gear Oil
  127
- Checking the Constant Velocity Joint Dust Boot
  128
- Checking the Steering System
  128
- Adjusting the Toe-In
  129
- Adjusting the Front Shock Absorber
  130
- Adjusting the Rear Shock Absorber
  131
- Checking the Tire
  131
- Checking the Wheel
  133
- Checking and Lubricating the Cable
  134
- Lubricating the Levers, Pedal, Etc
  134
Electrical

135
- Checking the Battery
  135
- Checking the Fuse
  141
- Adjusting the Headlight Beam
  142
- Changing the Headlight Bulb
  143
Engine Removal

144
- Air Ducts, Muffler and Exhaust Pipe
  144
- Select Lever Unit and Coolant Reservoir
  146
- Hoses and Leads
  147
- Engine Mounting Bolts
  148
- Installing the Engine
  150
Chapter 4. Engine

144
Cylinder Head Cover

151
- Removing the Cylinder Head Cover
  153
- Checking the Cylinder Head Cover
  153
- Checking the Tappet Cover
  154
- Installing the Cylinder Head Cover
  154
Rocker Arms

157
- Removing the Rocker Arm
  157
- Checking the Rocker Arm
  157
- Installing the Rocker Arm
  158
Camshaft and Cylinder Head

159
- Removing the Camshaft and Cylinder Head
  161
- Checking the Camshaft
  162
- Checking the Camshaft Sprocket
  162
- Checking the Decompression System
  162
- Checking the Timing Chain Guide
  163
- Checking the Timing Chain Tensioner
  163
- Checking the Cylinder Head
  163
- Installing the Camshaft and Cylinder Head
  164
Valves and Valve Springs

167
Cylinder and Piston

175
- Removing the Piston
  176
- Checking the Cylinder and Piston
  176
- Checking the Piston Ring
  178
- Checking the Piston Pin
  179
- Installing the Piston
  179
- Installing the Cylinder
  180
Recoil Starter and Ac Magneto

181
- Removing the Ac Magneto
  184
- Disassembling the Recoil Starter
  184
- Checking the Ac Magneto
  184
- Checking the Starter Clutch
  185
- Checking the Starter Pulley
  186
- Checking the Recoil Starter
  186
- Assembleing the Recoil Starter
  186
Balancer Gears and Oil Pump Gears

190
Primary and Secondary Sheaves

194
- Primary Sheave
  196
- Secondary Sheave
  197
- Removing the Primary and Secondary Sheaves
  198
- Disassembling the Secondary Sheave
  198
- Cheking the Primary Sheave
  199
- Checking the Secondary Sheave
  199
- Assembling the Primary Sheave
  200
- Assembling the Secondary Sheave
  200
- Installing the Primary and Secondary Sheaves
  202
Clutch

203
- Removing the Clutch
  205
- Checking the Clutch
  205
- Installing the Clutch
  206
Crankcase

208
- Starter Motor, Timing Chain and Oil Filter
  208
- Crankcase
  209
- Crankcase Bearing
  211
- Separating the Crankcase
  212
- Checking the Timing Chain and Guide
  212
- Checking the Oil Delivery Pipe
  212
- Checking the Crankcase
  213
- Checking the Bearings
  213
- Assembling the Crankcase
  213
- Installating the Shift Lever
  214
Crankshaft and Oil Pump

215
- Oil Pump
  216
- Removing the Crankshaft
  217
- Checking the Oil Pump
  217
- Checking the Relief Valve
  218
- Checking the Oil Strainer
  218
- Assembling the Oil Pump
  218
- Checking the Crankshaft
  219
- Installing the Crankshaft and Balancer
  220
Transmission

221
- Removing the Transmission
  224
- Checking the Shift Fork
  224
- Checking the Shift Cam
  225
- Checking the Drive Axle
  225
- Checking the High Wheel Gear and Middle Drive Gear
  225
- Checking the Secondary Shaft and Driven Sprocket
  226
- Checking the Chain
  226
- Checking the Stopper Lever and Stopper Wheel
  226
- Assembling the Shift Fork Assembly
  227
- Installing the Transmission
  227
Middle Gear

228
- Middle Drive Shaft
  228
- Middle Driven Shaft
  230
- Removing the Middle Drive Shaft
  231
- Removing the Middle Driven Shaft
  231
- Checking the Pinion Gear
  234
- Middle Drive and Driven Gear Shim Selection
  234
- Installing the Middle Driven Shaft
  237
- Installing the Middle Drive Shaft
  239
- Measuring the Middle Gear Backlash
  240
Radiator

241
- Checking the Radiator
  243
- Installing the Radiator
  244
Chapter 5. Cooling System

241
Thermostat

245
- Checking the Thermostat
  246
- Installing the Thermostat
  246
Water Pump

247
- Disassembling the Water Pump
  249
- Checking the Water Pump
  249
- Assembling the Water Pump
  250
Carburetor

252
- Disassembling the Carburetor
  255
- Checking the Carburetor
  255
- Assembling the Carburetor
  257
- Adjusting the Fuel Level
  258
Chapter 6. Carburetion

252
Troubleshooting

259
Chapter 7. Drive Train

259
Front Constant Velocity Joints and Differential Gear

262
Rear Constant Velocity Joint/Final Drive Gear and Drive Shaft

276
Front Wheels and Brake Discs

291
- Checking the Front Wheel
  293
- Checking the Front Wheel Hub
  293
- Checking the Front Brake Disc
  294
- Installing the Front Wheel Hub
  294
- Installing the Front Wheel
  294
Chapter 8. Chassis

291
Rear Wheels and Brake Disc

296
- Rear Wheels
  296
- Rear Brake Disc
  297
- Checking the Rear Wheel
  298
- Checking the Rear Wheel Hub
  298
- Checking the Rear Brake Disc
  298
- Installing the Rear Wheel Hub
  299
- Installing the Rear Wheel
  299
Front and Rear Brakes

300
- Front Brake Pads
  300
- Rear Brake Pads
  301
- Replacing the Front Brake Pad
  302
- Replacing the Rear Brake Pad
  304
- Front Brake Master Cylinder
  306
- Rear Brake Master Cylinder
  308
- Checking the Master Cylinder
  311
- Assembling the Front Brake Master Cylinder
  312
- Assembling the Rear Brake Master Cylinder
  312
- Installing the Front Brake Master Cylinder
  313
- Installing the Rear Brake Master Cylinder
  314
- Front Brake Caliper
  316
- Rear Brake Caliper
  318
- Disassembling the Brake Caliper
  320
- Disassembling the Rear Brake Caliper
  320
- Checking the Front and Rear Brake Caliper
  321
- Assembling the Front Brake Caliper
  322
- Installing the Front Brake Caliper
  322
- Assembling the Rear Brake Caliper
  324
- Installing the Rear Brake Caliper
  325
- Handlebar
  326
- Steering System
  326
- Removing the Rear Brake Switch
  327
- Checking the Handlebar
  327
- Installing the Handlebar
  327
- Installing the Rear Brake Lever
  327
- Installing the Master Cylinder Assembly
  328
- Steering Stem
  329
- Removing the Bearing Retainer
  331
- Checking the Steering Stem
  331
- Installing the Bearing Retainer
  331
- Installing the Steering Stem
  331
- Installing the Cable Guide
  332
- Tie Rod and Steering Knuckle
  333
- Removing the Steering Knuckle
  334
- Checking the Tie Rod
  334
- Checking the Steering Knuckle
  334
- Checking the Ball Joint
  335
- Checking the Tie Rod
  335
Front Arms and Front Shock Absorber

336
Rear Knuckle and Stabilizer

340
- Checking the Rear Knuckle
  341
- Checking the Stabilizer
  341
Rear Arms and Rear Shock Absorber

342
Electrical Components

345
Chapter 9. Electrical

345
Checking the Switch

346
- Checking a Switch Shown in the Manual
  346
- Checking the Switch Continuity
  348
Checking the Bulbs and Bulb Sockets

350
- Types of Bulbs
  350
- Checking the Condition of the Bulbs
  350
- Checking the Condition of the Bulb Sockets
  352
- CHECKING the Leds
  352
Ignition System

353
- Circuit Diagram
  353
- Troubleshooting
  354
Electric Starting System

359
- Circuit Diagram
  359
- Starting Circuit Operation
  360
- Troubleshooting
  361
- Starter Motor
  361
- Checking the Starter Motor
  366
- Assembling the Starter Motor
  367
Charging System

368
- Circuit Diagram
  368
- Troubleshooting
  369
Lighting System

371
- Circuit Diagram
  371
- Troubleshooting
  372
- Checking the Lighting System
  374
Signal System

376
- Circuit Diagram
  376
- Troubleshooting
  378
- Checking the Signal System
  380
- Circuit Diagram
  391
- Troubleshooting
  392
2Wd/4Wd Selecting System

396
- Circuit Diagram
  396
- Troubleshooting
  401
Chapter 10

401
- Electrical System
  401
- Compression System
  402
Starting Failure/Hard Starting

401
Poor Idle Speed Performance

402
Poor Medium and High-Speed Performance

402
Faulty Drive Train

403
Faulty Gear Shifting

404
- Hard Shifting
  404
- Shift Lever Does Not Move
  404
- Jumps out of Gear
  404
Faulty Clutch Performance

404
- Engine Operates but Machine will Not Move
  404
- Clutch Slipping
  404
- Poor Starting Performance
  404
- Poor Speed Performance
  405
Overheating

405
Faulty Brake

405
- Poor Braking Effect
  405
  - Shock Absorber Malfunction
    406
  - Unstable Handling
    406

Yamaha GRIZZLY Ultramatic YFM660FP Owner's Manual (442 pages)

Brand: Yamaha | Category: Offroad Vehicle | Size: 18.43 MB

Français

16
- Table of Contents
  16
Español

24
- 1 Location of the Warning and Specification Labels
  
  28
- 1 Localizacion de las Etiquetas de Advertencia Yespecificacion
  
  29
- 2 Safety Information
  
  36
- 2 Informacion sobre Seguridad
  
  37
- 3 Description and Machine Identification
  
  54
- 3 Descripcion E Identificacion de la Maquina
  
  55
  - Identification Number Records
    56
  - Registro de Los Números de Identificación
    57
    
    Key Identification Number
    58
  - Número de Identificación de la Llave
    59
    
    Vehicle Identification Number
    60
  - Número de Identificación del Vehículo
    61
    
    Model Label
    62
  - Etiqueta de Modelo
    63
    
    Control Functions
    64
    
    Main Switch
    64
- 4 Funciones de Control
  
  65
  - Interruptor Principal
    65
    
    Indicator and Warning Lights
    66
  - Luces Indicadoras y de Aviso
    67
    
    Speedometer Unit
    72
  - Unidad de Velocímetro
    73
    
    Fuel Gauge
    78
  - Medidor de Combustible
    79
    
    Handlebar Switches
    80
  - Interruptores del Manillar
    81
    
    Throttle Lever
    92
  - Palanca de Aceleración
    93
    
    Speed Limiter
    94
  - Limitador de Velocidad
    95
    
    Front Brake Lever
    96
  - Palanca del Freno Delantero
    97
    
    Rear Brake Pedal and Lever
    98
  - Palanca y Pedal del Freno Trasero
    99
    
    Drive Select Lever
    100
    
    Recoil Starter
    100
  - Palanca de Selección de Marcha
    101
  - Arranque por Tracción de Cable
    101
    
    Fuel Tank Cap
    102
  - Tapón del Depósito de Combustible
    103
    
    Fuel Cock
    104
  - Grifo de Combustible
    105
  - Starter (Choke)
    106
    
    Seat
    108
  - Asiento
    109
    
    Storage Compartment
    110
    
    Front Carrier
    110
    
    Rear Carrier
    110
  - Compartimiento Porta Objetos
    111
  - Portapaquetes Delantero
    111
  - Portapaquetes Trasero
    111
    
    Front and Rear Shock Absorber Adjustment
    112
  - Ajuste de Los Amortiguadores Delanteros y Traseros
    113
    
    Auxiliary DC Jack
    116
  - Toma de CC Auxiliar
    117
- 5 Pre-Operation Checks
  
  120
- 5 Comprobaciones a Efectuar Antes de Poner en Marcha la Maquina
  
  124
  - Front and Rear Brakes
    126
  - Frenos Delantero y Trasero
    127
    
    Fuel
    130
  - Combustible
    131
    
    Engine Oil
    134
  - Aceite de Motor
    135
    
    Final Gear Oil
    138
  - Aceite de la Transmisión Final
    139
    
    Differential Gear Oil
    140
    
    Coolant
    140
  - Aceite de Engranajes del Diferencial
    141
  - Refrigerante
    141
    
    Throttle Lever
    142
    
    Fittings and Fasteners
    142
  - Palanca del Acelerador
    143
  - Accesorios y Elementos de Fijación
    143
    
    Lights
    144
    
    Switches
    144
  - Luces
    145
  - Interruptores
    145
    
    Tires
    146
  - Neumáticos
    147
    
    How to Measure Tire Pressure
    150
    
    Specifications
    150
  - Cómo Medir la Presión de Los Neumáticos
    151
    
    Tire Wear Limit
    152
  - Límite de Desgaste de Los Neumáticos
    153
  - Operation
    154
  - Manejo
    155
    
    Starting a Cold Engine
    156
    
    Arranque de un Motor Frío
    157
    
    Starting a Warm Engine
    162
    
    Warming up
    162
    
    Arranque del Motor en Caliente
    163
    
    Calentamiento
    163
    
    Drive Select Lever Operation and Reverse Driving
    164
    
    Operación de la Palanca de Selección de Marcha y Circulación en Marcha atrás
    165
    
    Engine Break-In
    170
    
    Rodaje del Motor
    171
    
    Parking
    172
    
    Estacionamiento
    173
    
    Parking on a Slope
    174
    
    Estacionamiento en una Cuesta
    175
    
    Accessories and Loading
    176
    
    Accesorios y Carga
    177
    
    Riding Your Atv
    186
  - Conducción de la Atv
    187
    
    Getting to Know Your ATV
    188
    
    Familiarizándose con Su ATV
    189
    
    Ride with Care and Good Judgement
    190
    
    Conduzca con Cuidado y Sentido Común
    191
    
    Be Careful Where You Ride
    212
    
    Vigile donde Conduce
    213
    
    Turning Your ATV
    224
    
    Como Girar con Su ATV
    225
    
    Climbing Uphill
    230
    
    Subida de Pendientes
    231
    
    Riding Downhill
    240
    
    Bajada de Pendientes
    241
    
    Crossing a Slope
    244
  - Cruce de Pendientes
    245
    
    Crossing through Shallow Water
    248
  - Cruce de Aguas Poco Profundas
    249
    
    Riding over Rough Terrain
    254
  - Conducción en Terreno Accidentado
    255
    
    Sliding and Skidding
    256
  - Patinazos y Derrapes
    257
    
    What to Do if
    260
    
    What to Do
    260
  - Que Hacer
    261
    
    Periodic Maintenance and Adjustment
    266
  - Que Hacer si
    261
  - Mantenimiento y Ajuste Periodicos
    267
    
    Owner's Manual and Tool Kit
    268
  - Manual del Propietario y Juego de Herramientas
    269
    
    Periodic Maintenance/Lubrication
    272
  - Mantenimiento/Lubricacion Periodicos
    276
    
    Panel Removal and Installation
    280
  - Extracción E Instalación de Los Paneles
    281
    
    Engine Oil
    298
  - Aceite de Motor
    299
    
    Final Gear Oil
    308
  - Aceite de la Transmisión Final
    309
    
    Differential Gear Oil
    314
  - Aceite de Engranajes del Diferencial
    315
    
    Cooling System
    320
  - Sistema de Enfriamiento
    321
    
    Changing the Coolant
    324
  - Cambio del Refrigerante
    325
    
    Axle Boots
    332
  - Guardapolvos de Los Ejes
    333
    
    Spark Plug Inspection
    334
  - Bujías
    335
    
    Air Filter Element Cleaning
    340
  - Limpieza del Elemento del Filtro de Aire
    341
    
    V-Belt Cooling Duct Check Hose
    346
  - Manguera de Comprobación del Conducto de Enfriamiento de la Correa Trapezoidal
    347
    
    Carburetor Adjustment
    348
  - Ajuste del Carburador
    349
    
    Idle Speed Adjustment
    350
  - Ajuste de la Velocidad de Ralentí
    351
    
    Valve Clearance Adjustment
    352
  - Ajuste del Juego de Válvulas
    353
    
    Throttle Lever Adjustment
    354
  - Ajuste de la Palanca del Acelerador
    355
    
    Front Brake Pad Inspection
    356
    
    Rear Brake Pad Inspection
    356
  - Inspección de las Pastillas del Freno Delantero
    357
  - Inspección de las Pastillas del Freno Trasero
    357
    
    Inspecting the Brake Fluid Level
    358
  - Comprobación del Nivel de Líquido de Frenos
    359
    
    Brake Fluid Replacement
    362
  - Cambio del Líquido de Frenos
    363
    
    Front Brake Adjustment
    364
  - Ajuste del Freno Delantero
    365
    
    Rear Brake Adjustment
    366
  - Ajuste del Freno Trasero
    367
    
    Adjusting the Rear Brake Light Switch
    370
  - Ajuste del Interruptor de la Luz de Freno Trasero
    371
    
    Cable Inspection and Lubrication
    372
  - Inspección y Lubricación de Los Cables
    373
    
    Brake Lever and Brake Pedal Lubrication
    374
  - Lubricación de la Palanca del Freno y del Pedal del Freno
    375
    
    Rear Knuckle Upper and Lower Pivot Lubrication
    376
  - Lubricación de Los Pivotes Superior E Inferior del Muñón Trasero
    377
    
    Wheel Removal
    378
  - Desmontaje de una Rueda
    379
    
    Wheel Installation
    380
  - Montaje de las Ruedas
    381
    
    Battery
    382
  - Batería
    383
    
    Battery Maintenance
    386
  - Mantenimiento de la Batería
    387
    
    Fuse Replacement
    388
  - Reemplazo de Fusibles
    389
    
    Replacing the Headlight Bulb
    392
  - Reemplazo de la Bombilla del Faro
    393
    
    Headlight Beam Adjustment
    396
  - Ajuste del Haz del Faro
    397
    
    Tail/Brake Light Bulb Replacement
    398
  - Reemplazo de la Bombilla de la Luz de Cola/Freno
    399
    
    Troubleshooting
    400
    
    Localización de Averías
    401
    
    Troubleshooting Chart
    402
    
    Gráfica de Solución de Problemas
    406
- 9 Cleaning and Storage
  
  408
  - Cleaning
    408
- 9 Limpieza y Almacenamiento
  
  409
  - Limpieza
    409
    
    Storage
    414
  - Almacenamiento
    415
- 10 Specifications
  
  418
- 10 Especificaciones
  
  432
- 11 How to Use the Conversion Table
  
  438
- 11 Como Emplear la Tabla de Conversion
  
  439

Yamaha GRIZZLY Ultramatic YFM660FP Owner's Manual (190 pages)

Brand: Yamaha | Category: Offroad Vehicle | Size: 10.34 MB

Warning

6
Table of Contents
8
1 Location of the Warning and Specification Labels

12
2 Safety Information

16
3 Description and Machine Identification

22
- Identification Number Records
  23
- Key Identification Number
  23
- Vehicle Identification Number
  24
- Model Label
  24
- Control Functions
  25
- Main Switch
  25
- Indicator and Warning Lights
  26
- Speedometer Unit
  29
- Fuel Gauge
  30
- Handlebar Switches
  31
- Throttle Lever
  36
- Speed Limiter
  37
- Front Brake Lever
  38
- Rear Brake Pedal and Lever
  38
- Drive Select Lever
  39
- Recoil Starter
  40
- Fuel Tank Cap
  41
- Fuel Cock
  42
- Starter (Choke)
  43
- Seat
  44
- Storage Compartment
  45
- Front Carrier
  45
- Rear Carrier
  45
- Front and Rear Shock Absorber Adjustment
  46
- Auxiliary DC Jack
  48
  - Pre-Operation Checks
    50
  - Front and Rear Brakes
    51
  - Fuel
    53
  - Engine Oil
    55
  - Final Gear Oil
    56
  - Differential Gear Oil
    56
  - Coolant
    56
  - Throttle Lever
    58
  - Fittings and Fasteners
    58
  - Lights
    58
  - Switches
    58
  - Tires
    59
  - How to Measure Tire Pressure
    61
  - Tire Wear Limit
    62
6 Operation

63
- Starting a Cold Engine
  63
- Starting a Warm Engine
  65
- Warming up
  65
- Drive Select Lever Operation and Reverse Driving
  66
- Engine Break-In
  69
- Parking
  70
- Parking on a Slope
  71
- Accessories and Loading
  72
- Riding Your Atv
  76
- Getting to Know Your ATV
  78
- Ride with Care and Good Judgement
  79
- Be Careful Where You Ride
  91
- Turning Your ATV
  97
- Climbing Uphill
  99
- Riding Downhill
  105
- Crossing a Slope
  107
- Crossing through Shallow Water
  109
- Riding over Rough Terrain
  112
- Sliding and Skidding
  113
- What to Do if
  115
- What to Do
  115
8 Periodic Maintenance and Adjustment

117
- Owner's Manual and Tool Kit
  117
- Periodic Maintenance/Lubrication
  119
- Panel Removal and Installation
  121
- Engine Oil
  128
- Final Gear Oil
  132
- Differential Gear Oil
  134
- Cooling System
  136
- Axle Boots
  141
- Spark Plug Inspection
  142
- Air Filter Element Cleaning
  145
- Spark Arrester Cleaning
  148
- Carburetor Adjustment
  150
- Idle Speed Adjustment
  151
- Valve Clearance Adjustment
  151
- Throttle Lever Adjustment
  152
- Front Brake Pad Inspection
  152
- Rear Brake Pad Inspection
  153
- Inspecting the Brake Fluid Level
  153
- Brake Fluid Replacement
  155
- Front Brake Adjustment
  155
- Rear Brake Lever and Pedal Adjustment
  156
- Adjusting the Rear Brake Light Switch
  158
- Cable Inspection and Lubrication
  159
- Brake Lever and Brake Pedal Lubrication
  159
- Rear Wheel Upper and Lower Knuckle Lubrication
  160
- Wheel Removal
  161
- Wheel Installation
  161
- Battery
  163
- Battery Maintenance
  164
- Fuse Replacement
  165
- Replacing the Headlight Bulb
  167
- Headlight Beam Adjustment
  168
- Tail/Brake Light Bulb Replacement
  169
- Troubleshooting
  170
- Troubleshooting Charts
  171
- 9 Cleaning and Storage
  
  173
  - Cleaning
    173
  - Storage
    175
10 Specifications

177
11 Noise Regulation

183
12 Maintenance Record

184
13 Atv Limited Warranty

185
14 Yamaha Extended Service (Y.e.s.)

187

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Yamaha GRIZZLY Ultramatic YFM660FP Manuals

Yamaha GRIZZLY Ultramatic YFM660FP Service Manual (408 pages)

Table of Contents

Machine Identification

Chapter 1. General Information

Features

Important Information

Checking of Connections

Special Tools

General Specifications

Chapter 2. Specifications

Maintenance Specifications

How to Use the Conversion Table

General Torque Specifications

Lubrication Points and Lubricant Types

Coolant Flow Diagrams

Oil Flow Diagrams

Cable Routing

Introduction

Periodic Maintenance/Lubrication Intervals

Chapter 3. Periodic Checks and Adjustments

Seat, Carriers, Fenders and Fuel Tank

Footrest Boards

Engine

Chassis

Electrical

Engine Removal

Chapter 4. Engine

Cylinder Head Cover

Rocker Arms

Camshaft and Cylinder Head

Valves and Valve Springs

Cylinder and Piston

Recoil Starter and Ac Magneto

Balancer Gears and Oil Pump Gears

Primary and Secondary Sheaves

Clutch

Crankcase

Crankshaft and Oil Pump

Transmission

Middle Gear

Radiator

Chapter 5. Cooling System

Thermostat

Water Pump

Carburetor

Chapter 6. Carburetion

Troubleshooting

Chapter 7. Drive Train

Front Constant Velocity Joints and Differential Gear

Rear Constant Velocity Joint/Final Drive Gear and Drive Shaft

Front Wheels and Brake Discs

Chapter 8. Chassis

Rear Wheels and Brake Disc

Front and Rear Brakes

Front Arms and Front Shock Absorber

Rear Knuckle and Stabilizer

Rear Arms and Rear Shock Absorber

Electrical Components

Chapter 9. Electrical

Checking the Switch

Checking the Bulbs and Bulb Sockets

Ignition System

Electric Starting System

Charging System

Lighting System

Signal System

2Wd/4Wd Selecting System

Chapter 10

Starting Failure/Hard Starting

Poor Idle Speed Performance

Poor Medium and High-Speed Performance

Faulty Drive Train

Faulty Gear Shifting

Faulty Clutch Performance

Overheating

Faulty Brake

Yamaha GRIZZLY Ultramatic YFM660FP Owner's Manual (442 pages)

Table of Contents

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