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FZ09E 2014
Yamaha FZ09E 2014 Manuals
Manuals and User Guides for Yamaha FZ09E 2014. We have
1
Yamaha FZ09E 2014 manual available for free PDF download: Service Manual
Yamaha FZ09E 2014 Service Manual (468 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 18.08 MB
Table of Contents
Table of Contents
7
How to Use this Manual
5
Symbols
6
Identification
10
Vehicle Identification Number
10
Model Label
10
Features
11
Outline of the Fi System
11
Fi System
12
Instrument Functions
13
YCC-T (Yamaha Chip Controlled Throttle)
18
Important Information
20
Preparation for Removal and Disassembly
20
Replacement Parts
20
Gaskets, Oil Seals and O-Rings
20
Lock Washers/Plates and Cotter Pins
20
Bearings and Oil Seals
20
Circlips
21
Rubber Parts
21
Basic Service Information
22
Quick Fasteners
22
Electrical System
22
Special Tools
27
Specifications
35
General Specifications
36
Engine Specifications
37
Chassis Specifications
42
Electrical Specifications
46
Tightening Torques
48
General Tightening Torque Specifications
48
Engine Tightening Torques
49
Chassis Tightening Torques
53
Lubrication Points and Lubricant Types
57
Engine
57
Chassis
58
Three Bond
58
Lubrication System Chart and Diagrams
60
Engine Oil Lubrication Chart
60
Lubrication Diagrams
62
Cooling System Diagrams
72
Cable Routing
76
Periodic Checks and Adjustments
105
Introduction
107
Periodic Maintenance
107
Periodic Maintenance Chart for the Emission Control System
107
General Maintenance and Lubrication Chart
108
Checking the Fuel Line
110
Checking the Spark Plugs
110
Adjusting the Valve Clearance
111
Checking the Engine Idling Speed
113
Synchronizing the Throttle Bodies
114
CHECKING the CANISTER (for California Only)
115
Checking the Throttle Body Joints
115
Checking the Air Induction System
116
Checking the Cylinder Head Breather Hose
116
Replacing the Air Filter Element
116
Adjusting the Clutch Lever Free Play
117
Checking the Brake Fluid Level
117
Checking the Brake Operation
117
Adjusting the Front Disc Brake
118
Checking the Front Brake Pads
118
Adjusting the Rear Disc Brake
119
Bleeding the Hydraulic Brake System
119
Checking the Rear Brake Pads
119
Checking the Front Brake Hoses
120
Checking the Rear Brake Hose
120
Checking the Tires
121
Checking the Wheels
121
Adjusting the Drive Chain Slack
122
Checking the Swingarm Operation
122
Checking the Wheel Bearings
122
Lubricating the Swingarm Pivot
122
Lubricating the Drive Chain
123
Checking and Adjusting the Steering Head
124
Adjusting the Shift Pedal
125
Checking the Chassis Fasteners
125
Checking the Sidestand
125
Lubricating the Brake Lever
125
Lubricating the Clutch Lever
125
Lubricating the Pedal
125
Lubricating the Steering Head
125
Adjusting the Front Fork Legs
126
Checking the Front Fork
126
Checking the Sidestand Switch
126
Lubricating the Sidestand
126
Adjusting the Rear Shock Absorber Assembly
127
Checking the Rear Shock Absorber Assembly
127
Checking the Connecting Arm and Relay Arm
128
Checking the Engine Oil Level
128
Changing the Engine Oil
129
Measuring the Engine Oil Pressure
130
Checking the Coolant Level
131
Checking the Cooling System
131
Changing the Coolant
132
Adjusting the Rear Brake Light Switch
133
Checking the Front Brake Light Switch
133
Checking and Lubricating the Cables
134
Checking the Throttle Grip
134
Checking and Charging the Battery
135
Checking the Fuses
135
Replacing the Headlight Bulb
135
Adjusting the Headlight Beam
136
Chassis
139
General Chassis
145
Installing the Air Scoops
145
Installing the Fuel Tank Moles
145
Removing the Air Scoops
145
Front Wheel
150
Removing the Front Wheel
150
Disassembling the Front Wheel
150
Checking the Front Wheel
150
Assembling the Front Wheel
151
Adjusting the Front Wheel Static Balance
151
Installing the Front Wheel (Front Brake Discs)
152
Rear Wheel
157
Removing the Rear Wheel
157
Disassembling the Rear Wheel
157
Checking the Rear Wheel
157
Checking the Rear Wheel Drive Hub
157
Checking and Replacing the Rear Wheel Sprocket
158
Assembling the Rear Wheel
158
Adjusting the Rear Wheel Static Balance
158
Installing the Rear Wheel (Rear Brake Disc)
158
Front Brake
161
Introduction
165
Checking the Front Brake Discs
165
Replacing the Front Brake Pads
166
Removing the Front Brake Calipers
167
Disassembling the Front Brake Calipers
167
Checking the Front Brake Calipers
168
Assembling the Front Brake Calipers
168
Installing the Front Brake Calipers
169
Removing the Front Brake Master Cylinder
170
Checking the Front Brake Master Cylinder
170
Assembling the Front Brake Master Cylinder
170
Installing the Front Brake Master Cylinder
170
Rear Brake
172
Introduction
178
Checking the Rear Brake Disc
178
Replacing the Rear Brake Pads
178
Removing the Rear Brake Caliper
179
Disassembling the Rear Brake Caliper
180
Checking the Rear Brake Caliper
180
Assembling the Rear Brake Caliper
181
Installing the Rear Brake Caliper
181
Removing the Rear Brake Master Cylinder
182
Checking the Rear Brake Master Cylinder
182
Assembling the Rear Brake Master Cylinder
183
Installing the Rear Brake Master Cylinder
183
Handlebar
184
Removing the Handlebar
185
Checking the Handlebar
185
Installing the Handlebar
185
Front Fork
188
Removing the Front Fork Legs
191
Disassembling the Front Fork Legs
191
Checking the Front Fork Legs
192
Assembling the Front Fork Legs
193
Installing the Front Fork Legs
198
Steering Head
199
Removing the Lower Bracket
201
Checking the Steering Head
201
Installing the Steering Head
202
Rear Shock Absorber Assembly
203
Handling the Rear Shock Absorber
204
Disposing of a Rear Shock Absorber
204
Removing the Rear Shock Absorber Assembly
204
Checking the Rear Shock Absorber Assembly
204
Checking the Connecting Arm and Relay Arm
204
Installing the Relay Arm
205
Installing the Rear Shock Absorber Assembly
205
Swingarm
207
Removing the Swingarm
208
Checking the Swingarm
208
Installing the Swingarm
209
Chain Drive
210
Removing the Drive Chain
211
Checking the Drive Chain
211
Checking the Drive Sprocket
212
Checking the Rear Wheel Sprocket
212
Checking the Rear Wheel Drive Hub
212
Installing the Drive Chain
213
Engine
215
Engine Inspection
218
Extension
218
Measuring the Compression Pressure
218
Engine Removal
220
Removing the Engine
224
Installing the Engine
224
Camshafts
226
Removing the Camshafts
228
Checking the Camshafts
229
Checking the Timing Chain and Camshaft Sprocket
230
Checking the Timing Chain Guides
230
Checking the Timing Chain Tensioner
230
Installing the Camshafts
231
Cylinder Head
236
Removing the Cylinder Head
237
Checking the Timing Chain Guide (Exhaust Side)
237
Checking the Cylinder Head
237
Installing the Cylinder Head
238
Valves and Valve Springs
240
Removing the Valves
240
Checking the Valves and Valve Guides
240
Checking the Valve Seats
242
Checking the Valve Springs
243
Checking the Valve Lifters
244
Installing the Valves
244
Generator and Starter Clutch
247
Removing the Generator
249
Removing the Starter Clutch
249
Checking the Starter Clutch
249
Installing the Starter Clutch
250
Installing the Generator
250
Electric Starter
252
Checking the Starter Motor
254
Assembling the Starter Motor
255
Installing the Starter Motor
255
Clutch
256
Removing the Clutch
259
Checking the Friction Plates
260
Checking the Clutch Plates
260
Checking the Clutch Springs
260
Checking the Clutch Housing
261
Checking the Clutch Boss
261
Checking the Pressure Plate
261
Checking the Primary Drive Gear
261
Checking the Primary Driven Gear
262
Checking the Pull Lever Shaft and Pull Rod
262
Installing the Clutch
262
Shift Shaft
265
Checking the Shift Shaft
266
Checking the Stopper Lever
266
Installing the Shift Shaft
266
Oil Pump
267
Checking the Sprocket and Chain
269
Checking the Oil Pump
269
Checking the Relief Valve
270
Assembling the Oil Pump
270
Installing the Oil Pump
270
Oil Pan
271
Removing the Oil Pan
272
Checking the Oil Strainer
272
Installing the Oil Pan
272
Crankcase
273
Disassembling the Crankcase
274
Checking the Crankcase
274
Assembling the Crankcase
274
Connecting Rods and Pistons
278
Removing the Connecting Rods and Pistons
278
Checking the Cylinder and Piston
278
Checking the Piston Rings
279
Checking the Piston Pin
280
Checking the Connecting Rods
280
Installing the Connecting Rod and Piston
283
Piston Installing Tool
285
Crankshaft and Balancer Shaft
288
Removing the Crankshaft and Balancer Shaft
288
Checking the Oil Nozzles
288
Checking the Crankshaft
288
Checking the Balancer Shaft
290
Installing the Crankshaft
291
Installing the Balancer Assembly
292
Transmission
293
Removing the Transmission
297
Checking the Shift Forks
297
Cooling System
301
Radiator
302
Checking the Radiator
303
Installing the Radiator
303
Oil Cooler
305
Cooling System
303
Checking the Oil Cooler
306
Installing the Oil Cooler
306
Thermostat
307
Checking the Thermostat
308
Installing the Thermostat Assembly
308
Water Pump
309
Disassembling the Water Pump
311
Checking the Water Pump
311
Assembling the Water Pump
311
Fuel System
313
Fuel Tank
314
Removing the Fuel Tank
316
Removing the Fuel Pump
316
Checking the Fuel Pump Body
316
Checking the Fuel Pump Operation
316
CHECKING the ROLLOVER VALVE (for California Only)
316
Installing the Fuel Pump
316
Installing the Fuel Tank
317
Throttle Bodies
321
Checking the Injectors (before Removing)
321
Removing the Fuel Hose (Fuel Rail Side)
321
Removing the Injectors
321
Checking the Injectors
321
Checking and Cleaning the Throttle Bodies
321
Replacing the Throttle Bodies
323
Installing the Injectors
323
Checking the Injector Pressure
323
Checking the Fuel Pressure
324
Installing the Fuel Hose (Fuel Rail Side)
325
Adjusting the Throttle Position Sensor
325
Adjusting the Accelerator Position Sensor
326
Air Induction System
328
Checking the Air Induction System
331
Installing the Air Induction System
331
Electrical System
333
Electric Starting System
342
Ignition Checker
392
Troubleshooting
447
General Information
447
Wiring Diagram
463
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