Sign In
Upload
Manuals
Brands
Yamaha Manuals
Motorcycle
2003 TZR50
Yamaha 2003 TZR50 Manuals
Manuals and User Guides for Yamaha 2003 TZR50. We have
1
Yamaha 2003 TZR50 manual available for free PDF download: Service Manual
Yamaha 2003 TZR50 Service Manual (251 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 8.49 MB
Table of Contents
Gen/ Info Chapter 1 General Information
8
How to Use this Manual
3
Table of Contents
8
Chapter 1 General Information
9
Identification of the Motorcycle
9
Frame Serial Number
9
Engine Serial Number
9
Important Information
10
Preparation for Removal and Dismantling
10
Spares
11
Gaskets, Oil Seals and O Rings
11
Bearings and Oil Seals
11
Circlips
12
Special Tools
12
For Tuning
12
For Engine Service
12
For Chassis Service
15
For Electrical Components
16
Spec Chapter 2 General Specifications
19
Chapter 2 General Specifications
20
Specifications
20
Maintenance Specifications
23
Engine
23
Chassis
26
Tightening Torques
28
Electrical System
30
Conversion Tables
32
Lubrication Points and Type of Lubricant
33
Engine
33
Chassis
34
Cable Routing
35
Insp Adj Chapter 3 Regular Inspection and Adjustments
40
Introduction/Regular Maintenance/Lubrication
41
Assembly
42
Chapter 3
42
Dismantling
42
Side Covers
42
Adjusting the Idling Speed
43
Adjusting the Autolube Pump Cable
44
Adjusting the Free Play of the Throttle Cable
45
Bleeding the Autolube Pump
46
Inspecting the Spark Plug
47
Inspecting the Engine Oil Level
49
Inspecting the Transmission Oil Level
50
Changing the Transmission Oil
51
Adjusting the Clutch
52
Cleaning the Air Filter
52
Inspecting the Carburettor Gasket
55
Inspecting the Fuel Hoses
55
Inspecting the Exhaust System
56
Inspecting the Level of the Coolant
56
Changing the Coolant Liquid
57
Adjusting the Rear Brake
61
Inspecting the Cooling System
61
Bleeding the Air
62
Inspecting the Brake Liquid
62
Inspecting the Brake Pads
63
Adjusting the Brake Light Switch
64
Inspecting the Brake Hoses
64
Adjusting the Steering
67
Changing the Fork Oil
69
Inspecting the Tyres
71
Inspecting the Cables
72
Inspecting the Wheels
72
Lubrication
73
Electrical System
74
Inspecting the Battery
74
Inspecting the Fuses
76
Adjusting the Headlight Beam
77
Changing the Headlight Bulb
77
Eng Chapter 4 Engine
79
Chapter 4 Removing the Engine
83
Coolant Pipes
83
Exhaust Pipe
83
Neutral Switch Cable
84
Oil Pump
84
Spark Plug and Thermocontact Cable
84
Carburettor
85
Dismantling the Engine
86
Oil Pump
86
Water Pump Cover
86
Right Crankcase Cover, Oil Pump Shaft and Water Pump Shaft
86
CDI Magneto
89
Starter Motor
89
Cylinder Head and Cylinder
90
Piston Pin and Piston
91
Crankcase
91
Selector and Shift
92
Crankshaft
92
Bearings and Oil Seals
93
Inspection and Repair
93
Cylinder Head
93
Piston
94
Cylinder
95
Piston Rings
96
Piston Pin and Bearing
96
Autolube Pump
97
Clutch
97
Selector
99
Crankshaft
100
Bearings and Oil Seals
101
Crankcase
101
Assembling and Adjusting the Engine
102
Crankshaft
102
Shift and Selector
104
Crankcase
106
Starter Motor
108
CDI Magneto
109
Right-Hand Crankcase Cover
115
Water Pump Cover
115
Oil Pump
115
Piston Pin and Piston
116
Cylinder Head and Cylinder
117
Installing the Engine
119
Cool Chapter 5 Coolant System
124
Changing the Coolant
125
Cooling System
125
Chapter 5
125
Water Pump
127
Dismantling
128
Inspection
129
Assembly
130
Thermostat and Radiator
132
Inspection
133
Assembly
134
Carb Chapter 6 Carburation
137
Carburetor
138
Chapter 6
139
Dismantling
139
Inspection
139
Removal
139
Assembly
140
Installation
140
Reed Valve
141
Removal
141
Dismantling
141
Inspection
141
Assembly
142
Installation
143
Chapter 7 Chassis
146
Front Wheel
147
Dismantling
148
Inspection
148
Assembly
151
Dismantling
153
Inspection
153
Assembly
154
Front Brake
156
Changing the Brake Pads
157
Dismantling the Caliper
159
Dismantling the Brake Pump
160
Assembly
163
Front Fork
166
Removal
167
Dismantling
168
Inspection
170
Assembly
170
Installation
173
Steering Head and Handlebars
175
Steering Head
176
Dismantling
177
Inspection
180
Assembly
180
Rear Shock Absorber and Swinging Arm
186
Observations on Handling
187
Observations on Elimination
187
Dismantling
188
Inspection
190
Dismantling
193
Inspection
194
Assembly
195
Chapter 8 Electrical System
199
Electrical Diagram
202
Electrical Components
203
Ignition and Starting System
205
Circuit Diagram
205
Electric Starting System
207
Troubleshooting
208
Charging System
211
Troubleshooting
213
Lighting System
217
Checking and Testing the Lighting System
222
Signaling System
227
Troubleshooting
229
Checking and Testing the Signaling System
231
Cooling System
245
Troubleshooting
247
Chassis
248
Advertisement
Advertisement
Related Products
Yamaha 2003 TDM900 R
Yamaha 2003 TDM900
Yamaha 2003 yz85lw
Yamaha 2003 yz85lws
Yamaha 2003 YZ450FR
Yamaha 2003 YZF-R6R
Yamaha 2003 YZ85LWR
Yamaha 2003 YZ85R/LC
Yamaha 2003 AG200F
Yamaha 2003 YJ50RAP
Yamaha Categories
Motorcycle
Musical Instrument
Electronic Keyboard
Receiver
Amplifier
More Yamaha Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL