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Toro 30609 Manuals
Manuals and User Guides for Toro 30609. We have
5
Toro 30609 manuals available for free PDF download: Service Manual, Operator's Manual
Toro 30609 Service Manual (374 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 41.86 MB
Table of Contents
This Page Is Intentionally Blank.
3
Service Manual
1
Table of Contents
3
General Safety Instructions 1
7
Chapter 1 -- Safety
8
General Safety Instructions
8
Before Operating
8
Maintenance and Service
10
Jacking Instructions
11
Safety and Instruction Decals
12
Chapter 2 -- Product Records and Maintenance
13
Maintenance
13
Product Records
13
Equivalents and Conversions
14
Torque Specifications
15
Chapter 3 Yanmar Diesel Engine
19
General Information
19
Manual
19
Service and Repairs 3
23
Models 30603 and 30605
28
Models 30607 and 30609
28
Check Fuel Lines and Connections
31
Empty and Clean Fuel Tank
31
Fuel System
31
Fuel Tank Installation
31
Fuel Tank Removal
31
Priming the Fuel System
31
Radiator and Oil Cooler Assembly
32
General Information 4
34
Engine
36
Engine Removal
38
Specifications
19
YANMAR TNV (Tier 4) SERIES SERVICE MANUAL
19
YANMAR TNV (Tier 4) SERIES TROUBLESHOOTING
19
Chapter 4 - - Hydraulic System
39
Engine Installation
39
Spring Coupler
42
Exhaust System (Models 30607 and 30609)
44
Chapter 4 Hydraulic System
47
Hydraulic Schematic 4
47
Specifications
49
General Information
50
Operator's Manual
50
Check Hydraulic Fluid
50
Relieving Hydraulic System Pressure
50
Towing Traction Unit
51
Traction Circuit Component Failure
51
Hydraulic Hoses
52
Hydraulic Hose and Tube Installation
53
Hydraulic Schematic
56
Hydraulic Flow Diagrams
58
Traction Circuit: LOW Speed (Mow)
59
Traction Circuit: HI Speed (Transport)
61
Lower Cutting Deck Circuit
63
Raise Cutting Deck Circuit
65
Mow Circuit
67
Mow Circuit Cutting Deck Blade Braking
68
Steering Circuit
71
Engine Cooling Fan Circuit
73
Special Tools
74
Measuring Container
77
Troubleshooting
79
Traction Circuit Problems
80
Lift Circuit Problems
82
Testing
86
Traction Circuit Charge Pressure
88
Traction Circuit Relief Pressure
90
Counterbalance Pressure
92
Adjustments 4
93
Cutting Deck Circuit Pressure
100
Pressure
100
PTO Relief Pressure
102
Service and Repairs 4
103
Cutting Deck Motor Case Drain Leakage
104
Hydraulic System
104
Lift/Lower Circuit Relief Pressure
106
Steering Circuit Relief Pressure
108
Adjustments
116
Service and Repairs
117
General Information 5
117
Special Tools 5
118
Hydraulic Reservoir
122
Gear Pump
126
Gear Pump Service
130
Rear Axle Motor
138
Front Wheel Motors
140
Rear Axle and Front Wheel Motor Service
142
Control Manifold Cartridge Valve Service
156
Steering Control Valve
158
Steering Control Valve Service
160
Steering Cylinder
162
Steering Cylinder Service
164
Engine Cooling Fan Motor
166
Engine Cooling Fan Motor Service
170
Pto Manifold
180
Pto Manifold Service
182
Lift Cylinder Service
188
Chapter 5 Electrical System
191
Troubleshooting 5
191
General Information
192
Operator's Manual
192
Toro Electronic Controllers (TEC)
192
Yanmar Engine Electrical Components
193
Yanmar Engine Electronic Control Unit (ECU)
193
CAN--Bus Communications
194
Electrical Drawings
194
Special Tools
196
Infocenter Display
198
Splash Screen
198
Main Menu Screen
200
Faults Screen
200
Adjustments 5
201
Diagnostics Screen
202
Settings Screen
203
About Screen
204
Troubleshooting
205
Operator Advisories
205
Fault Codes
206
Starting Problems
208
General Run and Transport Problems
210
Cutting Deck Operating Problems
211
Cutting Deck Lift/Lower Problems
213
Adjustments
215
Cutting Deck Position Switch Adjustment
215
Traction Pedal Adjustment
216
Traction Pedal Position Sensor Calibration
218
Electrical System Quick Checks
219
Battery Test (Open Circuit)
219
Charging System Test
219
Check Operation of Interlock Switches
219
Component Testing
220
Ignition Switch
220
Fuses
221
Operator Cab Fuses (Groundsmaster 4010--D)
222
Fusible Link Harness
223
Service and Repairs 5
223
PTO Switch
224
HI/LOW Speed, Engine Speed and Cutting Deck Lift Switches
225
Cruise Control Switch
226
Seat Switch
227
Parking Brake Switch
228
Service Brake Switches
229
Headlight Switch (Groundsmaster 4010--D)
230
Windshield Wiper/Washer Switch
231
Air Conditioning Switch (Groundsmaster 4010--D)
232
Turn Signal Switch (Groundsmaster 4010--D)
233
Flasher Switch (Groundsmaster 4010--D)
234
Traction Pedal Position Sensor
235
Relays with Four (4) Terminals
236
Relays with Five (5) Terminals
238
Toro Electronic Controllers (TEC)
240
Hydraulic Solenoid Valve Coils
242
Specifications 6
242
Piston (Traction) Pump Control Solenoid Coils
244
CAN--Bus Termination Resistor
245
Diode Assemblies
246
Resistor Assembly
246
Fuel Sender
247
Fuel Pump (Models 30603 and 30605)
248
Fuel Pump (Models 30607 and 30609)
249
Cutting Deck Position Switches
250
Hydraulic Oil Temperature Sender
251
Audio Alarm
252
Service and Repairs
253
Battery Care
253
Battery Storage
253
Battery Service
254
Chapter 6 Axles, Planetaries and Brakes
257
General Information 6
257
Specifications
258
General Information
259
Operator's Manual
259
Adjustments
260
Planetary Wheel Drive Assembly Endplay
260
Service and Repairs
262
Brake Assembly
262
Brake Inspection and Repair
266
Planetary Wheel Drive Assembly
268
Planetary Wheel Drive Service
270
Rear Axle Assembly
274
Rear Axle Service
278
Bevel Gear Case and Axle Case
280
Differential Shafts
284
Axle Shafts
285
Input Shaft/Pinion Gear
286
Differential Gear
288
Pinion Gear to Ring Gear Engagement
291
Chapter 7 Chassis
293
General Information
293
Service and Repairs
294
Operator's Manual
298
Side Deck Lift Arms
300
Side Deck Rear Arm Assembly
302
Lift Arm Joint Yoke
306
Control Arm
308
Traction Pedal
310
Operator Platform
312
Operator Seat
316
Operator Seat Service
318
Operator Seat Suspension
320
Hood
322
Chapter 8 Cutting Decks
325
Specifications 8
325
Specifications
326
General Information
327
Blade Stopping Time
327
Castor Wheel Tire Pressure
327
Troubleshooting
328
Factors that Can Affect Quality of Cut
328
Service and Repairs
330
Center Cutting Deck
330
Side Cutting Decks
332
Idler Assembly
334
Blade Spindle Assemblies
336
Blade Spindle Service
338
Castor Forks and Wheels
340
General Information
342
Chapter 9
342
Operator's Manual
342
Electrical Components and Schematic
342
Air Conditioning System
342
Cab Heater System
342
Service and Repairs
343
General Precautions for Removing and Installing Air Conditioning System Components
343
Air Conditioning Compressor
344
Roof Assembly
346
Air Conditioning Condenser Assembly
348
Heater/Evaporator Assembly
350
Windshield Wiper
352
Electrical Drawing Designations
356
Hydraulic Schematic
357
Chapter 10
358
Models 30605 and 30603
358
Models 30609 and 30607
359
Operator Cab
360
International Light Kits
361
Platform Wire Harness Drawing
363
Rear Wire Harness Drawing
366
Engine Wire Harness Drawing (Models 30609 and 30607)
368
Engine Wire Harness Drawing (Models 30605 and 30603)
370
Operator Cab Wire Harness Drawing
372
Drawing
372
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Toro 30609 Operator's Manual (84 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 9.75 MB
Table of Contents
Table of Contents
3
Safety
4
General Safety
4
Engine-Emission Certification
4
Safety and Instructional Decals
5
1 Greasing the Machine
15
2 Replacing the Warning Decal
15
Setup
15
Product Overview
16
Controls
16
Seat Adjustments
17
Cab Controls
18
Specifications
23
Attachments/Accessories
24
Before Operation
24
Before Operation Safety
24
Checking the Engine-Oil Level
25
Checking the Cooling System
25
Checking the Hydraulic System
25
Filling the Fuel Tank
25
Adding Fuel
26
Checking the Tire Pressure
27
Checking the Torque of the Wheel-Lug Nuts
27
Checking the Planetary-Gear-Drive Oil
27
Checking the Rear-Axle Lubricant
28
Checking the Rear-Axle-Gearbox Lubricant
28
Adjusting the Rollover Protection System (ROPS)
29
Adjusting the Height of Cut
29
Adjusting the Skids
32
Adjusting the Mower-Deck Rollers
33
Correcting a Mismatch between the Mower Decks
33
Checking the Safety-Interlock Switches
35
Adjusting the Mirrors
35
Aiming the Headlights
35
During Operation
35
During Operation Safety
35
Starting and Shutting off the Engine
37
Understanding Smart Power
37
Reversing Fan Operation
37
Understanding Auto Idle
37
Using Cruise Control
38
Cutting Grass with the Machine
38
Diesel Particulate Filter Regeneration
38
Using the Engine-Speed Switch
47
Adjusting the Mowing Speed
47
Adjusting the Transport Speed
47
Understanding the Operating Characteristics of the Machine
47
Operating Tips
48
After Operation
49
After Operation Safety
49
Pushing or Towing the Machine
49
Locating the Jacking Points
50
Hauling the Machine
50
Locating the Tie-Down Points
50
Maintenance
51
Recommended Maintenance Schedule(S)
51
Daily Maintenance Checklist
53
Service-Interval Chart
54
Pre-Maintenance Procedures
56
Pre-Maintenance Safety
56
Preparing the Machine for Maintenance
56
Removing the Hood
56
Lubrication
57
Greasing the Bearings and Bushings
57
Engine Maintenance
59
Engine Safety
59
Servicing the Engine Oil
59
Servicing the Air Cleaner
60
Servicing the Diesel-Oxidation Catalyst (DOC) and the Soot Filter
61
Fuel System Maintenance
62
Servicing the Fuel System
62
Servicing the Water Separator
62
Servicing the Fuel Filter
63
Electrical System Maintenance
64
Electrical System Safety
64
Servicing the Battery
64
Locating the Fuses
65
Drive System Maintenance
66
Adjusting the Traction-Pedal Angle
66
Changing the Planetary-Gear-Drive Oil
66
Changing the Rear-Axle Oil
67
Checking the Rear Wheel Toe-In
68
Cooling System Maintenance
68
Cooling System Safety
68
Checking the Cooling System
68
Servicing the Engine-Cooling System
69
Brake Maintenance
69
Adjusting the Service Brakes
69
Belt Maintenance
70
Servicing the Alternator Belt
70
Servicing the Compressor Belt
70
Tensioning the Blade-Drive Belts
70
Replacing the Blade-Drive Belt
70
Hydraulic System Maintenance
71
Hydraulic System Safety
71
Servicing the Hydraulic System
71
Mower Maintenance
74
Pivoting (Tilting) the Front Mower Deck to the Upright Position
74
Pivoting the Front Mower Deck down
75
Adjusting the Mower-Deck Pitch
75
Servicing the Caster-Arm Bushings
76
Servicing the Caster Wheels and Bearings
76
Blade Maintenance
77
Blade Safety
77
Checking for a Bent Blade
77
Removing and Installing the Mower Blade(S)
78
Inspecting and Sharpening the Mower Blade(S)
78
Correcting a Mower-Deck Mismatch
79
Cab Maintenance
80
Cleaning the Cab Air Filters
80
Cleaning the Air-Conditioning Assembly
80
Cleaning
81
Storage
82
Preparing for Seasonal Storage
82
Toro 30609 Operator's Manual (80 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 7.84 MB
Table of Contents
Table of Contents
3
Safety
4
General Safety
4
Sound Power Level
4
Sound Pressure Level-Model 30609
5
Vibration Level-Model 30609
5
Engine Emission Certification
5
Safety and Instructional Decals
6
Setup
14
Greasing the Machine
14
Replacing the Warning Decal
14
Checking the Tire Pressure
14
Checking the Fluid Levels
15
Product Overview
15
Controls
15
Specifications
22
Attachments/Accessories
22
Before Operation
22
Before Operation Safety
22
Checking the Engine-Oil Level
23
Checking the Cooling System
23
Checking the Hydraulic System
23
Filling the Fuel Tank
23
Checking the Tire Pressure
25
Checking the Torque of the Wheel-Lug Nuts
25
Adjusting the Rollover Protection System (ROPS)
26
Adjusting the Height of Cut
27
Adjusting the Skids
29
Adjusting the Cutting Unit Rollers
29
Correcting a Mismatch between Mower Decks
30
Checking the Safety-Interlock Switches
32
During Operation
32
During Operation Safety
32
Starting and Stopping the Engine
33
Understanding Smart Power™ Traction
34
Reversing Fan Operation
34
Understanding Auto Idle
34
Using Cruise Control
34
Cutting Grass with the Machine
34
Diesel Particulate Filter Regeneration
35
Using the Engine-Speed Switch
43
Adjusting the Mowing Speed
43
Adjusting the Transport Speed
43
Understanding the Operating Characteristics of the Machine
44
Operating Tips
45
After Operation
45
After Operation Safety
45
Pushing or Towing the Machine
45
Locating the Jacking Points
46
Hauling the Machine
46
Locating the Tie-Down Points
46
Maintenance
47
Recommended Maintenance Schedule(S)
47
Daily Maintenance Checklist
48
Service Interval Chart
49
Pre-Maintenance Procedures
50
Pre-Maintenance Safety
50
Preparing the Machine for Maintenance
50
Removing the Hood
50
Lubrication
51
Greasing the Bearings and Bushings
51
Engine Maintenance
54
Engine Safety
54
Servicing the Air Cleaner
54
Servicing the Engine Oil
55
Servicing the Diesel-Oxidation Catalyst (DOC) and the Soot Filter
56
Fuel System Maintenance
57
Servicing the Fuel System
57
Servicing the Water Separator
57
Electrical System Maintenance
58
Electrical System Safety
58
Servicing the Battery
58
Locating the Fuses
59
Drive System Maintenance
60
Adjusting the Traction-Pedal Angle
60
Checking the Planetary-Gear-Drive Oil
60
Changing the Planetary-Gear-Drive Oil
60
Checking the Rear-Axle Lubricant
61
Checking the Rear-Axle-Gearbox Lubricant
61
Changing the Rear-Axle Lubricant
62
Checking the Rear Wheel Toe-In
62
Changing the Front Tires
62
Cooling System Maintenance
63
Cooling System Safety
63
Checking the Cooling System
63
Servicing the Engine-Cooling System
63
Brake Maintenance
64
Adjusting the Service Brakes
64
Belt Maintenance
65
Servicing the Alternator Belt
65
Tensioning the Blade-Drive Belts
65
Replacing the Blade-Drive Belt
66
Hydraulic System Maintenance
67
Hydraulic System Safety
67
Checking the Hydraulic Fluid
67
Changing the Hydraulic Fluid
68
Replacing the Hydraulic Filters
69
Checking the Hydraulic Lines and Hoses
69
Adjusting the Counterbalance Pressure
69
Mower Maintenance
70
Pivoting (Tilting) the Front Mower Deck to the Upright Position
70
Pivoting the Front Cutting Unit down
70
Adjusting the Mower-Deck Pitch
71
Servicing the Caster-Arm Bushings
71
Servicing the Caster Wheels and Bearings
72
Blade Maintenance
73
Blade Safety
73
Checking for a Bent Blade
73
Removing and Installing the Mower Blade(S)
74
Inspecting and Sharpening the Mower Blade(S)
74
Correcting a Mower-Deck Mismatch
76
Storage
76
Preparing for Seasonal Storage
76
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Toro 30609 Operator's Manual (76 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 6.2 MB
Table of Contents
Table of Contents
3
Safety
4
Safe Operating Practices
4
Toro Mower Safety
6
Sound Power Level
7
Sound Pressure Level-Model 30607
7
Sound Pressure Level-Model 30609
7
Vibration Level-Model 30607
7
Vibration Level-Model 30609
7
Engine Emission Certification
8
Safety and Instructional Decals
9
Setup
17
Greasing the Machine
17
Replacing the Warning Decal
17
Product Overview
18
Controls
18
Specifications
25
Attachments/Accessories
25
Operation
25
Before Operating
25
Adjusting the Mirrors
34
Aiming the Headlights
34
Starting and Stopping the Engine
34
Smart Power
34
Reversing Fan Operation
34
Auto Idle
35
Cruise Control
35
Cutting Grass with the Machine
35
Diesel Particulate Filter Regeneration
35
Engine Speed Switch
44
Mow Speed
44
Transport Speed
44
Checking the Interlock Switches
44
Using the Rollover Protection System (ROPS)
45
Pushing or Towing the Machine
45
Jacking Points
46
Tie Downs
46
Operating Characteristics
46
Operating Tips
47
Maintenance
48
Recommended Maintenance Schedule(S)
48
Service Interval Chart
49
Lubrication
50
Greasing the Bearings and Bushings
50
Engine Maintenance
52
Air Cleaner Maintenance
52
Servicing the Engine Oil
53
Servicing the Diesel-Oxidation Catalyst (DOC) and the Soot Filter
54
Fuel System Maintenance
55
Servicing the Fuel System
55
Servicing the Water Separator
56
Servicing the Engine Fuel Filter
56
Electrical System Maintenance
57
Battery Care
57
Fuses
58
Drive System Maintenance
59
Adjusting the Traction Pedal Angle
59
Changing the Planetary Gear Drive Oil
59
Changing the Rear Axle Lubricant
60
Checking the Rear Wheel Toe-In
60
Cooling System Maintenance
61
Servicing the Engine Cooling System
61
Brake Maintenance
62
Adjusting the Service Brakes
62
Belt Maintenance
63
Servicing the Alternator Belt
63
Servicing the Compressor Belt
63
Re-Tensioning the Blade Drive Belts
63
Replacing the Blade Drive Belt
63
Hydraulic System Maintenance
65
Changing the Hydraulic Fluid
65
Replacing the Hydraulic Filters
65
Checking the Hydraulic Lines and Hoses
66
Adjusting the Counterbalance Pressure
66
Mower Maintenance
67
Pivoting (Tilting) the Front Cutting Unit Upright
67
Pivoting the Front Cutting Unit down
67
Adjusting the Cutting Unit Pitch
67
Servicing the Castor Arm Bushings
68
Servicing the Castor Wheels and Bearings
68
Blade Maintenance
69
Checking for a Bent Blade
69
Removing and Installing the Cutter Blade(S)
69
Inspecting and Sharpening the Cutter Blade(S)
70
Correcting Cutting Unit Mismatch
71
Cab Maintenance
72
Cleaning the Cab Air Filters
72
Cleaning the Air Conditioning Coil
72
Cleaning the A/C Condenser Screen
73
Storage
73
Preparing for Seasonal Storage
73
Schematics
74
Toro 30609 Operator's Manual (64 pages)
Rotary Mower
Brand:
Toro
| Category:
Lawn Mower
| Size: 6.65 MB
Table of Contents
Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Maintenance and Storage
5
Toro Mower Safety
6
Sound Power Level
7
Sound Pressure Level-Model 30607
7
Sound Pressure Level-Model 30609
7
Vibration Level-Model 30607
7
Vibration Level-Model 30609
7
Engine Emission Certification
7
Safety and Instructional Decals
8
1 Greasing the Machine
15
2 Replacing the Warning Decal
15
Setup
15
Product Overview
16
Controls
16
Pto Switch
17
Seat Adjustments
17
Cruise Control Switch
17
Specifications
22
Attachments/Accessories
22
Operation
23
Before Operating
23
Adding Fuel
24
Checking the Tire Pressure
27
Adjusting the Mirrors
31
Aiming the Headlights
31
Starting and Stopping the Engine
32
Smart Power
32
Reversing Fan Operation
32
Auto Idle
32
Cruise Control
32
Engine Speed Switch
32
Mow Speed
32
Transport Speed
33
Checking the Interlock Switches
33
Using the Rollover Protection System (ROPS)
33
Pushing or Towing the Machine
34
Jacking Points
34
Tie Downs
34
Operating Characteristics
34
Operating Tips
35
Maintenance
36
Recommended Maintenance Schedule(S)
36
Service Interval Chart
37
Lubrication
38
Greasing the Bearings and Bushings
38
Engine Maintenance
40
Air Cleaner Maintenance
40
Servicing the Engine Oil and Filter
41
Servicing the Diesel Particulate Filter (DPF)
42
Servicing the Diesel Oxidation Catalyst (DOC)
42
Fuel System Maintenance
42
Servicing the Fuel System
42
Servicing the Water Separator
42
Servicing the Engine Fuel Filter
43
Electrical System Maintenance
44
Battery Care
44
Fuses
45
Drive System Maintenance
46
Adjusting the Traction Pedal Angle
46
Changing the Planetary Gear Drive Oil
46
Changing the Rear Axle Lubricant
47
Checking the Rear Wheel Toe-In
47
Cooling System Maintenance
48
Servicing the Engine Cooling System
48
Brake Maintenance
48
Adjusting the Service Brakes
48
Belt Maintenance
49
Servicing the Alternator Belt
49
Servicing the Compressor Belt
49
Re-Tensioning the Blade Drive Belts
50
Replacing the Blade Drive Belt
50
Hydraulic System Maintenance
51
Changing the Hydraulic Fluid
51
Replacing the Hydraulic Filters
51
Checking the Hydraulic Lines and Hoses
52
Adjusting the Counterbalance Pressure
52
Mower Maintenance
53
Pivoting (Tilting) the Front Cutting Unit Upright
53
Pivoting the Front Cutting Unit down
53
Adjusting the Cutting Unit Pitch
53
Servicing the Castor Arm Bushings
54
Servicing the Castor Wheels and Bearings
54
Blade Maintenance
55
Checking for a Bent Blade
55
Removing and Installing the Cutter Blade(S)
55
Inspecting and Sharpening the Cutter Blade(S)
56
Correcting Cutting Unit Mismatch
57
Cab Maintenance
58
Cleaning the Cab Air Filters
58
Cleaning the Air Conditioning Coil
58
Cleaning the A/C Condenser Screen
59
Storage
59
Preparing for Seasonal Storage
59
Schematics
60
The Toro Total Coverage Guarantee
64
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