Siemens SIRIUS 3RK3 ASIsafe extended Manuals

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Siemens SIRIUS 3RK3 ASIsafe extended Equipment Manual (402 pages)

Modular Safety System

Brand: Siemens | Category: Safety Equipment | Size: 8.81 MB

Table of Contents
3
About this Manual
11
Purpose of this Manual
11
Required Basic Knowledge
12
Validity Range
13
Topics Dealt with
14
Additional Documentation
15
Siemens Industry Online Support
16
Siemens Industry App
18
Configurator for Safety Relays
19
Evaluation of Safety Functions
20
User Responsibility for System Design and Function
21
Definitions
22
History
23
Product-Specific Information
25
General Safety Notes
25
Recycling and Disposal
27
Intended Use
28
Safety Information for Hazardous Areas
30
Current Information about Operational Safety
31
Security Information
32
Overview
33
3RK3 Modular Safety System
33
Applications
37
A Typical System Configuration of the MSS 3RK3 Main System
38
A Typical Configuration of the Subsystem with AS-Interface
39
MSS 3RK3 System Components
42
Features and Functions of the MSS 3RK3
47
Safety Systems - General Information
50
Safety Function
50
What Is Safety
51
Basic Terminology
51
Redundancy/Single-Channel and Two-Channel
51
Cross-Circuit Detection
52
Enabling Circuit
52
Solid-State Signaling Output
53
Feedback Circuit
53
Stop Categories
53
Start Function and Types
53
Two-Hand Operation/Synchronism
56
Discrepancy Monitoring
57
Sequence Monitoring
57
Startup Testing
57
Series Connection of Sensors
58
Getting Started with MSS 3RK3 Basic
61
Introduction
61
Hardware and Software Requirements
62
Task and Structure of the Example
63
Installation of the MSS 3RK3 Basic
64
Wiring of the MSS 3RK3 Basic
65
Configuration of the MSS 3RK3 Basic
68
Creating the Safety Program
69
Function Test of the MSS 3RK3 Basic
73
Description of the Hardware
75
Description of the Individual Modules
75
General Information on 3RK3 Central Units
75
Operating Elements on the 3RK3 Central Unit
75
3RK3 Basic Central Unit
76
Startup / Self-Test of the MSS 3RK3 Basic
80
3RK3 Advanced Central Unit
80
Startup / Self-Test of the MSS 3RK3 Advanced
85
3RK3 Asisafe Basic Central Unit
86
Startup/Self-Test of the MSS 3RK3 Asisafe Basic
90
3RK3 Asisafe Extended Central Unit
90
Startup/Self-Test of the MSS 3RK3 Asisafe Extended
95
General Information on Expansion Modules
96
Startup/Self-Test of the Expansion Modules
96
Expansion Module 4/8F-DI
97
Expansion Module 2/4F-DI 1/2F-RO
100
Expansion Module 2/4F-DI 2F-DO
103
Expansion Module 4F-DO
106
Expansion Module 4/8F-RO
108
Expansion Module 8DI
110
Expansion Module 8DO
112
3SK25 PROFINET Interface Module
113
3RK35 DP Interface Module
117
3SK26 Diagnostics Display
120
Mounting / Installing / Attaching
123
General Information
123
Mounting the Central Unit, Expansion Module, or DP Interface Module on a DIN Rail
125
Mounting the Central Unit, Expansion Module, or DP Interface Module on a Level Surface
125
Mounting the PROFINET Interface on a Standard Mounting Rail
126
Mounting the PROFINET Interface on a Level Surface
127
Installing the Diagnostics Display in a Control Cabinet Door / Switchboard
128
Removing the Central Unit, Expansion Module, or DP Interface Module from a Level Surface
129
Removing the Central Unit, Expansion Module, or DP Interface Module from a DIN Rail
130
Removing the Diagnostics Display
131
Disassembling the PROFINET Interface from a Level Surface
132
Disassembling Devices from a Standard Mounting Rail
132
Connecting / Wiring
134
General Information about Connection
134
Wiring Rules for Inputs and Outputs
134
Safety Information
134
Guidelines for Wiring the MSS 3RK3
136
Connecting Safety-Related Inputs
138
Connecting Non-Safety-Related Inputs
139
Connecting Safety-Related Semiconductor Outputs
140
Connecting Safety-Related Relay Outputs
141
Connecting Non-Safety-Related Outputs
143
Connecting the Central Unit, Expansion Module, or DP Interface
144
Connection Data for Terminal Blocks
144
Connecting Terminal Blocks
145
Connect the Interfaces (X1, X2)
147
Connecting a Diagnostics Display
150
Establishing a PROFIBUS DP Connection
151
Connecting the AS-I Bus
153
Disconnecting
154
Plugging in Terminal Blocks
156
Inserting and Sealing the Memory Module
157
Grounding
158
Connect 3SK25 PROFINET Interface
159
General Information about Connection
159
Terminal Assignment
160
Terminal Coding
161
Connecting the Screw-Type Terminals
162
Disconnecting the Screw-Type Terminals
162
Connecting the Push-In Terminals
163
Disconnecting the Push-In Terminals
165
Attaching the Terminals
166
Removing the Terminals
167
Establishing a 3SK25 PROFINET Interface Connection
168
Disassembly of the PROFINET Connector
170
Operation
171
Response Times
171
Notes and Definitions
171
Reaction Time of the Logic (in Error-Free Operation)
172
Fault Reaction Time of the Logic (Single-Channel Actuator Circuit)
173
Fault Reaction Time of the Logic (Two-Channel Actuator Circuit)
173
Reaction Times "Sensor - Actuator
174
Examples of the Total Response Time with MSS 3RK3 Advanced
178
Parameterizing in Safety es
185
Selection of Sensors and Actuators
188
Requirements for Sensors
188
Minimum Actuating Duration at the Inputs
188
Requirements for Actuators
188
Dark Test
189
Guidelines for Capacitive Loads
190
Guidelines for Inductive Loads
190
Commissioning
192
Modes
192
Integrating into DP Master Systems
194
DP Address of the DP Interface
194
Configuring in STEP 7 with GSD File
195
Failure and Restoration in the Case of PROFIBUS
196
Operating the 3RK35 DP Interface
197
Operator Controls and Display Elements on the DP Interface
197
Standard Mode with Status Display
198
Menu of the DP Interface
199
Setting the PROFIBUS Address
199
Restoring Factory Settings
201
Connecting to the AS-I Master Via AS-Interface
202
3RK3 Central Unit with AS-I Interface
202
Communication of MSS 3RK3 with AS-I Interface
203
Asisafe
204
Addressing and Configuring AS-I Components in Safety es
205
Overview of Possible Incoming and Outgoing AS-I Signals
206
Teaching the Code Sequences
208
Code Sequences
208
Teaching Code Sequences
208
Canceling Teaching of Code Sequences
211
Missing / Incorrect Code Sequences
211
Functions of the MSS 3RK3 on the AS-I Bus
214
Safety-Related Data Exchange, for Example, in Multiple Subnetworks
215
Simulated AS-I Slaves
216
Simulation of Non-Safety-Related AS-I Slaves
217
Simulation of Safety-Related AS-I Input Slaves
219
Control of Safety-Related AS-I Outputs
220
Representation of Safety-Related AS-I Outputs
224
MSS 3RK3 Advanced as the Safety Monitor
226
Monitoring of Non-Safety-Related AS-I Slaves
227
Monitoring of Safety-Related AS-I Input Slaves
229
Behavior on Failure of AS-I Components
232
Acknowledgement Behavior
232
Failure of an AS-I Slave
233
Failure of the AS-I Bus
233
Integration into PROFINET Master Systems
235
Setting the PROFINET Communication Parameters
235
Options
235
Setting and Transferring Device Names
236
Setting and Transferring the IP Parameters
238
Configuring in STEP 7 with GSD File
240
Failure and Restoration in the Case of PROFINET
241
Operating the 3SK25 PROFINET Interface
243
Displays on the 3SK25 PROFINET Interface
243
Defining PROFINET Communication Parameters
243
Restoring Factory Settings
244
Diagnostics / Service
245
Troubleshooting Procedure
246
Diagnostics Concept
247
Display Philosphy
248
Error Management
248
Diagnostics with Leds
253
SF" on the Expansion Module Lights up Red
256
Leds on the Modules
257
Displays on the 3RK3 Basic Central Unit
257
Displays on the 3RK3 Advanced Central Unit
259
Displays on the 3RK3 Asisafe Basic Central Unit
260
Displays on the 3RK3 Asisafe Extended Central Unit
262
Displays on the Expansion Module 4/8F-DI
264
Displays on Expansion Module 2/4F-DI 1/2F-RO
265
Displays on Expansion Module 2/4F-DI 2F-DO
266
Displays on Expansion Module 4F-DO
266
Displays on Expansion Module 4/8F-RO
267
Displays on Expansion Module 8DI
267
Displays on Expansion Module 8DO
267
Displays on the PROFINET Interface
268
Displays on the DP Interface
269
Displays on Diagnostic Display
269
LED Response for Various Element Functions
270
Monitoring Universal
270
Emergency Stop
271
Espe
272
Protective Door
273
Protective Door with Lock
274
Safety Shutdown Mat with NC Principle
276
Safety Shutdown Mat with Cross-Circuit Principle
277
Two-Hand Operation
278
Enabling Button
279
Mode Selector Switch
279
Muting Functions
280
Output Functions
281
Messages for AS-I 1
282
Diagnostics Via PROFINET
283
Using Data Sets
283
Description of the Diagnostic Data Sets
285
Diagnostics Using PROFIBUS
288
Using Data Sets
288
Structure of the Diagnostics Frame
290
Data Set 0
294
General Data Set 0
294
Data Set 0 in 3RK3 Central Unit
294
Data Set 0 in DP Interface
295
Data Set 1
295
Data Set 1 in the 3RK3 Central Unit
295
Data Set 1 in DP Interface
297
Diagnosis Using AS-Interface (CTT2 Protocol)
298
Diagnostics Concept Using the CTT2 Protocol
298
Diagnostics Using the CTT2 Protocol
298
Cyclic Data
300
Acyclic Data Transmission with Function Block
302
CTT2 Data Exchange
303
Structure of the Transfer Protocol
308
Error Codes "CTT2 Error Code
309
Diagnostics Using the CTT2 Protocol
310
Reading / Writing Data Set 3
310
Structure of the Element Data Blocks
311
Element Messages
312
Element Status
326
Diagnostics with Diagnostics Display
328
Diagnostics Display
328
Displays
329
Operator Controls and Displays on the Diagnostics Display
330
Menus
332
Messages
334
Status
338
System Configuration
341
Display Settings
344
Restoring Factory Settings
347
Module Replacement
349
Replacement of AS-I Components
351
Replacement of an AS-I Slave During Running Operation
351
Replacing an AS-I Slave in Different Subnetworks
353
Replacement of Multiple AS-I Slaves During Running Operation
354
Additional AS-I Slave in Running Operation
355
Replacement of MSS 3RK3 with AS-I Interface
355
Description of the Diagnostic Data Sets
357
Data Set 92
357
Technical Data
365
Technical Data in Siemens Industry Online Support
365
General Technical Data
366
3RK3 Basic Central Unit
367
3RK3 Advanced Central Unit
369
3RK3 Asisafe Basic Central Unit
371
3RK3 Asisafe Extended Central Unit
373
Em 4/8F-DI
375
Em 2/4F-DI 1/2F-Ro
376
Em 2/4F-DI 2F-Do
378
Em 4F-Do
379
Em 4/8F-Ro
380
Em 8Di
381
Em 8Do
382
PROFINET Interface Module
383
DP Interface Module
384
Diagnostics Display
385
Memory Module
386
Dimension Drawings
387
Diagnostics Display
393
PROFINET Interface
394
DP Interface
395
Index
397

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Siemens SIRIUS 3RK3 ASIsafe extended Equipment Manual (402 pages)

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