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Manuals and User Guides for Komatsu D37PX-24. We have
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Komatsu D37PX-24 manual available for free PDF download: Operation & Maintenance Manual
Komatsu D37PX-24 Operation & Maintenance Manual (370 pages)
Bulldozer
Brand:
Komatsu
| Category:
Utility Vehicle
| Size: 15.33 MB
Table of Contents
Table of Contents
18
Safety Information
6
Noise
7
Vibration Levels
8
Vibration - Operating Condition
8
Guide to Reduce Vibration Levels on Machine
8
Introduction
10
Main Use of Machine
10
Visibility from Operator's Seat
10
Engine Technology to Conform Exhaust Gas Emission
13
Product Information
14
Location of Engine Number Plate
14
Location of Product Identification Number (Pin)/Machine Serial No. Plate
14
Fluorinated Greenhouse Gases
15
Service Meter Location
15
Your Machine Serial Numbers and Distributor
15
Serial Plate
16
Declaration of Conformity
17
Table of Contents
18
Safety
21
Safety Labels
24
Location of Safety Labels
25
Contents of Safety Labels
26
General Precautions Common to Operation and Maintenance
31
Ensure Safe Operation
31
Inspect Machine
31
Keep Machine Clean
31
Precautions before Starting Operation
31
Precautions for Safety-Related Equipment
31
Preparations for Safe Operation
31
Understand the Machine
31
Wear Well-Fitting Clothes and Protective Equipment
31
Actions if Fire Occurs
32
If any Problem Is Found
32
Precautions for Inside Operator's Compartment
32
Precautions to Prevent Fire
32
Provide Fire Extinguisher and First Aid Kit
32
Prevent Fire
33
No Jumping on or off Machine
34
Precautions When Getting on or off Machine
34
Use Handrails and Steps When Getting on or off Machine
34
Electromagnetic Interference
35
Emergency Exit from Operator's Cab
35
Lifting of Personnel Prohibited
35
No People on Attachments
35
Precautions When Leaving Machine
35
Precautions When Standing up from Operator's Seat
35
Do Not Get Caught in Work Equipment
36
Precautions Related to Attachments and Options
36
Precautions Related to Protective Structures
36
Unauthorized Modification
36
Precautions When Running Engine Inside Building
37
Precautions for Operation
38
Do Not Go Close to High-Voltage Cables
38
Investigate and Confirm Jobsite Conditions
38
Precautions for Jobsite
38
Precautions When Working on Loose Ground
38
Beware of Asbestos Dust
39
Check Signs and Signalman's Signals
39
Ensure Good Visibility
39
Checks and Adjustment before Starting Engine
40
Start Engine
40
Use Warning Tags
40
In Cold Weather
41
Precautions When Starting Engine
41
Start Engine with Jumper Cables
41
Checks before Operation
42
Precautions for Operation
42
Precautions When Traveling
42
Precautions When Traveling in Forward or Reverse
42
Precautions When Traveling on Slopes
43
Method of Using Brakes
44
Precautions When Operating Machine
44
Precautions When Operating on Snow or Frozen Surfaces
44
Precautions When Parking Machine
44
Prohibited Operations
44
Precautions for Transportation
45
Precautions When Loading and Unloading
45
Precautions for Towing and Being Towed
46
Towing and Being Towed
46
Precautions for Maintenance
47
Appoint Leader When Working with Others
47
Display Warning Tag During Inspection and Maintenance
47
Keep Work Place Clean and Tidy
47
Only Authorized Personnel
47
Precautions before Starting Inspection and Maintenance
47
Select Suitable Place for Inspection and Maintenance
47
Stability
47
End of Service Life
48
Guards
48
Stop Engine before Carrying out Inspection and Maintenance
48
Two Workers for Maintenance When Engine Is Running
48
Precautions for Working at High Places
49
Precautions When Installing, Removing, or Storing Attachments
49
Precautions When Working on Machine
49
Precautions for Check and Maintenance
50
Precautions for Welding
50
Precautions When Working under Machine or Work Equipment
50
Turn Battery Disconnect Switch to off Position
50
Use Proper Tools
50
Handle Battery
51
Precautions When Using Hammer
51
Precautions for High-Pressure Oil
52
Precautions for High-Temperature Coolant
52
Precautions for High-Temperature Oil
52
Precautions for High-Temperature Parts
52
Handle High-Pressure Hoses and Piping
53
Precautions for High Voltage
53
Precautions for High-Pressure Fuel
53
Precautions for Noise
53
Do Not Disassemble Recoil Spring
54
Handle Accumulator
54
Precautions for High-Pressure Grease When Adjusting Track Tension
54
Chemical Hazard
55
Maintenance of Air Conditioner
55
Method for Selecting Window Washer Fluid
55
Periodic Replacement of Defined Life Parts
55
Precautions for Compressed Air
55
Precautions for Disposing of Waste Materials
55
Precautions for Def
57
General Character and Precautions for Handling
57
Other Precautions
57
Precautions for Adding
57
Precautions for Fire Hazard and Leakage
57
Precautions for Storing
57
Operation
59
General View
60
Machine Equipment Name
60
Controls and Gauges Names
61
Explanation of Components
63
Explanation of Machine Monitor Equipment
63
Switches
139
Control Levers and Pedals
145
Other Equipment
150
Machine Operations and Controls
179
Checks and Adjustment before Starting Engine
179
Method for Starting Engine
208
Method for Operations and Checks after Starting Engine
213
Method for Stopping Engine
216
Method for Starting Machine (Travel Forward and Reverse) and Stopping Machine
218
Shift Gears
221
Method for Switching between Forward and Reverse
224
Method for Steering Machine
225
Recommended Working Modes for Works
228
Precautions for Operation
230
Precautions When Operating on Slope
231
Do Not Open Door While Operating Machine
232
Do Not Modify Cab Glass in any Way that will Obstruct the View
232
Precautions for Floating Operation
232
Precautions for Blind Spots Caused by Cab and Rops Structures
232
Recommended Applications
232
Method for Adjusting Work Equipment
234
Tips for Longer Undercarriage Life
235
Method for Parking Machine
238
Method for Checking after Finishing Work
240
Lock
240
Handle Air Conditioner
245
Explanation of Air Conditioner Equipment
245
Method for Operating to Prevent Dust from Entering into Cab
246
Method for Checking During off Season
246
Method for Replacing Receiver
247
Handle Radio
248
Explanation of Radio Equipment
248
Method for Controlling Radio
250
Antenna
252
Transportation
253
Travel on Road
253
Precautions for Transporting Machine
253
Transportation Procedure
253
Remove Cab
253
Method for Removing Work Equipment
253
Loading and Unloading with Trailer
254
Method for Lifting Machine
259
Cold Weather Operation
261
Cold Weather Operation Information
261
Precautions after Daily Work Completion in Cold Weather
262
After Cold Weather Season
262
Precautions for Long-Term Storage
263
Preparation for Long-Term Storage
263
Maintenance During Long-Term Storage
263
Starting Machine after Long-Term Storage
263
Troubles and Actions
265
Precautions for Towing Machine
265
Precautions for Discharged Battery
266
Other Trouble
272
Maintenance
277
Precautions for Maintenance
278
Check Service Meter Reading
278
Always Use Clean Washer Fluid
278
Check Drained Oil and Used Filter
278
Fresh and Clean Lubricants
278
Komatsu Genuine Lubricants
278
Komatsu Genuine Replacement Parts
278
Precautions for Adding Def
278
Precautions for Refilling Oil or Fuel
278
Welding Instructions
278
Avoid Mixing Oil
279
Bleed Air from Hydraulic Circuit
279
Checks after Inspection and Maintenance
279
Dusty Jobsites
279
Lock Inspection Covers
279
Precautions for Opening and Closing Radiator Grille
279
Precautions When Installing Hydraulic Hoses
279
Precautions When Opening Inspection Cover
279
Fuel and Lubricants to Match the Ambient Temperature
280
Outline of Maintenance
281
Handle Oil, Fuel, Coolant, and Performing Oil Clinic
281
Handle Electrical Components
284
Handle Hydraulic Components
285
Standard Tightening Torque for Bolts and Nuts
286
Maintenance Schedule
288
Maintenance Schedule Table
288
Maintenance Procedure
290
When Required
290
Method for Checking, Cleaning and Replacing Air Cleaner
290
Method for Cleaning Inside of Cooling System
293
Method for Cleaning Inside Machine
297
Method for Checking and Adjusting Track Tension
298
Method for Checking and Cleaning Radiator Front
298
Method for Checking Looseness and Tightening Track Shoe Bolts
300
Method for Checking Idler Oil Level
301
Method for Adjusting Idler Clearance
302
Clean and Check Radiator Fins and Oil Cooler Fins
303
Method for Inverting and Replacing Cutting Edge and End Bit
303
Method for Cleaning Hydraulic Tank Breather
306
Method for Cleaning Fuel Tank Breather
307
Method for Checking Door Latch
308
Method for Checking Door Lock Striker
308
Method for Lubricating Door Hinge
308
Method for Replacing Door Damper
308
Method for Checking Window Washer Fluid Level, Adding Fluid
309
Method for Checking Wiper Blade
309
Method for Replacing Wiper Blade
310
Method for Bleeding Air from Hydraulic Circuit
311
Method for Checking and Maintenance Air Conditioner
311
Method for Adjusting Shims at Center Ball
313
Checks before Starting
314
Every 50 Hours Maintenance
314
Method for Lubricating
314
Every 250 Hours Maintenance
315
Method for Checking Oil Level in Final Drive Case, Adding Oil
315
Method for Checking Electrical Intake Air Heater
313
Method for Releasing Pressure in Hydraulic Circuit
313
Method for Checking Battery Electrolyte Level
316
Method for Checking Brake Performance
318
Every 500 Hours Maintenance
319
Method for Replacing Fuel Prefilter Cartridge
321
Method for Replacing Air Conditioner Fresh/Recirc Filters
323
Method for Checking Electric Wiring Around Starting Motor and Alternator
324
Every 1000 Hours Maintenance
325
Method for Changing Oil in Final Drive Case
325
Method for Replacing Fuel Main Filter Cartridge
326
Method for Checking All Tightening Points of Engine Intake Pipe Clamps
328
Method for Replacing Fuel Tank Breather Element
328
Method for Replacing Def Tank Breather Element
329
Method for Replacing Hydraulic Tank Breather Element
329
Method for Checking for Loose Rops Mount Bolts
330
Method for Checking and Cleaning Fan
331
Every 2000 Hours Maintenance
332
Method for Changing Oil in Hydraulic Tank, Replacing Hydraulic Oil Filter Element, Replacing Hst Oil Filter, and Cleaning Hydraulic Tank Strainer
332
Method for Checking and Releasing Nitrogen Gas Charge Pressure in Accumula- Tor (for Control Circuit)
335
Method for Checking Alternator
338
Method for Checking and Adjusting Engine Valve Clearance
338
Method for Replacing Kccv Filter Element
338
Method for Replacing Def Filter
341
Every 4000 Hours Maintenance
344
Replace Defined Life Parts
344
Method for Checking Water Pump
344
Method for Checking Starting Motor
344
Method for Checking for Looseness of Engine High-Pressure Piping Clamp, Hard- Ening of Rubber
345
Every 4500 Hours Maintenance
346
Every 8000 Hours Maintenance
347
Every 9000 Hours Maintenance
347
Method for Cleaning Def Tank
347
Method for Cleaning Def Tank Mounting Portion
347
Method for Replacing Engine High-Pressure Piping Clamp
347
Method for Replacing Fuel Spray Prevention Cap
347
Method for Replacing Def Hose
347
End of Service Life
347
Method for Replacing Accumulator (for Control Circuit)
345
Specifications
349
Specifications:d37Ex-24
350
Specifications:d37Px-24
350
Attachments and Options
353
General Precautions
354
Precautions for Safety
354
Replacement Parts
355
Periodic Replacement of Defined Life Parts
356
Defined Life Parts List
356
Consumable Parts
357
Consumable Parts List
357
Recommended Fuel, Coolant, and Lubricant
359
Lubrication Chart
359
Method for Using Fuel, Coolant and Lubricants According to Ambient Temperature
361
Recommended Brands and Qualities Other than Komatsu Genuine Oils
362
Index
363
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