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Honeywell Series 8 I/O Manuals
Manuals and User Guides for Honeywell Series 8 I/O. We have
1
Honeywell Series 8 I/O manual available for free PDF download: User Manual
Honeywell Series 8 I/O User Manual (293 pages)
Brand:
Honeywell
| Category:
I/O Systems
| Size: 5.87 MB
Table of Contents
Table of Contents
9
Series 8 I/O Purpose
23
Overview
23
What Is I/O
23
Series 8 I/O
23
Series 8 I/O Planning and Design
25
Overview
25
Series 8 I/O Appearance and Features
25
Look and Feel
25
Table 2 Series 8 Features
25
Series 8 I/O and C300 Topology
27
Examining the Topology Rules
28
Figure 1 Series 8 I/O and C300 Topology
28
Table 3 Topology Rules
29
Supported Series 8 I/O Modules
30
Available Series 8 I/O Modules
30
Table 4 Available I/O Modules
30
Identifying Supported Series 8 I/O Modules
31
Pulse Accumulation Module
32
What Is Pulse Accumulation (Digital Input Pulse Accumulation) Module
32
Features of Digital Input Pulse Accumulation
32
Limitations of Digital Input Pulse Accumulation
32
Supported Series 8 I/O Options
32
Available Series 8 I/O Options
32
Inspecting the Series 8 I/O Library
33
Inspecting IOM Function Blocks
33
Figure 2 Series 8 I/O Library
33
Inspecting Channel Function Blocks
34
Defining Module Containment
34
Table 5 Series 8 I/O Channel Function Blocks
34
Figure 3 Execution State
35
Figure 4 Point Execution State
35
I/O Link Performance Specifications
36
Reviewing Link Unit Utilization
36
Table 6 Link Unit Utilization Rates
36
Reducing I/O Link Traffic
37
Event Collection
37
PV and Back Calculation Scanning
37
Table 7 I/O Parameters Scanned When the IOM Is Loaded
37
Series 8 I/O Installation and Upgrades
39
Overview
39
Installation Declarations
39
Introduction
40
I/O Link Number and IOM Number DIP Switch
40
Figure 5 Series 8 Board Connections
40
Cabling
41
Table 8 Series 8 I/O Cable Types
41
Figure 6 Series 8 Cabling
42
Installing the Series 8 IOTA on the Panel
43
Prerequisites
43
Considerations
43
Mounting the IOTA
43
Mounting the I/O Module on the IOTA
45
Prerequisites
45
Mounting the Module
45
Grounding and Power Considerations - IOTA Boards
46
Attaching the IOTA Board
46
Testing for Power
46
3.6 Connecting Ioms and Field Devices through I/O Termination Assemblies
47
Iotas Wiring Diagrams
47
Figure 7 Iolink's Terminal on the Header Board for Power Testing
47
Table 9 Ioms, Iotas, and Ancillary Cards
48
Powering the Series 8 System
49
Supplying Power to I/O Modules
49
Fusing - Series 8 IOTA Boards
49
Protecting the Series 8 I/O Components
49
Series 8 Iota Pinouts
51
Hart/Non-HART Analog Input IOTA (Models 8X-TAIXA1, 8X-TAIXB1)
51
Figure 8 Series 8 Hart/Non-HART Analog Input 6 Inch, Non-Redundant IOTA
52
Table 10 Analog Input 6 Inch, Non-HART Analog Input, Non-Redundant - Terminal Block
53
Analog Input Wiring
54
Table 11 Analog Input 6 Inch, Hart/Non-HART Analog Input, Non-Redundant Terminal
54
Figure 9 Non-Redundant Analog Input 9 Inch, Standard 2-Wire Transmitter Wiring
55
Table 12 Summary - Analog Input Wiring Connections
56
Figure 10 Series 8 Hart/Non-HART Analog Input 12 Inch, Redundant IOTA
58
Differential Analog Input IOTA (Models 8X-TAIDA1 and 8X-TAIDB1)
59
Compatible IOTA Models for Differential Analog Input and Output Channels
59
Analog Input Wiring
59
Figure 11 Non-Redundant Analog Input 9 Inch, Standard 2-Wire Transmitter Wiring
60
Figure 12 Non-Redundant Analog Input 9 Inch, Self-Powered 2-Wire Transmitter Wiring
60
Table 13 Custom Wiring to Support Differential Analog Input
61
Figure 14 Series 8 Differential Redundant Analog Input 12 Inch, Jumper Configuration
66
Figure 15 Series 8 Differential Analog Input 9 Inch, Non-Redundant IOTA
67
Table 14 Series 8 Differential Analog Input 9 and 12 Inch - Terminal Block 1
68
Table 15 Series 8 Differential Analog Input 9 Inch and 12 Inch Iotas - Terminal Block
68
Table 16 Jumpers to Support Analog Input Connections
70
Analog Output IOTA Models 8X-TAOXA1, 8X-TAOXB1
74
Figure 16 Series 8 Differential Analog Input 12 Inch, Redundant IOTA
74
Figure 17 Series 8 Analog Output 6 Inch, Non-Redundant IOTA
75
Table 17 Analog Output 6 Inch, Non-Redundant - Terminal Block 1
76
Figure 18 Series 8 Analog Output 6 Inch, Non-Redundant IOTA and Field Wiring Connection
77
Figure 19 Series 8 Analog Output 12 Inch, Redundant IOTA
78
Hart/Non-HART Analog Output IOTA (Models 8X-TAOXA1, 8X-TAOXB1)
79
Table 18 Analog Output 6 Inch, Hart/Non-HART Analog Output, Non-Redundant
79
TC/RTD IOTA Models 8X-TAIMA1
80
Field Wiring and Module Protection
81
IOTA Board and Connections
81
Figure 20 Series 8 TC/RTD 6 Inch, Non-Redundant IOTA
82
Figure 21 Series 8 TC/RTD IOTA and Field Wiring Connections
83
Digital Input 24V IOTA Models 8X- TDILA1, 8X- TDILB1
85
Field Wiring and Module Protection
85
Figure 22 Series 8 24V Digital Input 9 Inch, Non-Redundant IOTA
86
Table 19 Digital Input 9 Inch, Non-Redundant - Terminal Block 1
87
Table 20 Digital Input 9 Inch, Non-Redundant - Terminal Block 2
88
Table 21 Digital Input 9 Inch, Non-Redundant - Terminal Block 3
89
Figure 23 Series 8 24V Digital Input 9 Inch, Non-Redundant IOTA and Field Wiring
90
Figure 24 Series 8 24V Digital Input 12 Inch, Redundant IOTA
91
Digital Output 24V IOTA Models 8X-TDODA1, 8X-TDODB1
93
Field Wiring and Module Protection
93
IOTA Board and Connections
93
Figure 25 Series 8 24V Digital Output 9 Inch, Non-Redundant IOTA
94
Table 22 24V Digital Output 9 Inch, Non-Redundant - Terminal Block 1
95
Table 23 24V Digital Output 9 Inch, Non-Redundant - Terminal Block 2
96
Table 24 24V Digital Output 9 Inch, Non-Redundant - Terminal Block 3
97
Figure 26 Series 8 24V Digital Output 9 Inch, Non-Redundant IOTA and Field Wiring
98
Figure 27 Series 8 24V Digital Output 12 Inch, Redundant IOTA
99
AC Digital Output (Source) Relay Extension Board Models 8U-SDOX01, 8C-SDOX01
100
Table 25 AC Digital Output (Source) Relay Extension Board - Terminal Block 1
100
Figure 28 Series 8 AC Digital Output (Source) Relay Extension Board
100
Table 26 AC Digital Output (Source) Relay Extension Board - Terminal Block 2
101
Figure 29 Series 8 AC Digital Output (Source) Relay Extension Board and Field Wiring
103
Upgrading Firmware in Series 8 I/O Components
104
Series 8 I/O Configuration Form Reference
105
Overview
105
Rules for Configuring/Reconfiguring Redundant Ioms
105
Determining Series 8 I/O Block Redundancy
107
Main Tab Checkbox Invokes Redundancy
107
Switchover and Secondary Readiness
108
Table 27 Redundancy State and Module Readiness
108
Figure 30 Defining Redundancy from the Main Tab
108
Failure Conditions and Switchover
109
Configuration Tools
109
Using Control Builder to Create Control Strategies
109
Table 28 Failure Conditions and Switchover
109
Configuring the Main Tab - IOM Block
110
Configuring Modules - Main Tab
110
Figure 31 Main Tab
111
Table 29 Main Tab Parameters
112
Status Data Tab - IOM Block
114
Modules - Status Data Tab
114
Figure 32 Status Data Tab
115
Configuring the Maintenance Tab - IOM Block
116
Configuring Modules - Maintenance Tab
116
Figure 33 Maintenance Tab
117
Configuring Box Soft Failures Tab - IOM Block
118
Configuring Modules - Box Soft Failures Tab
118
Figure 34 Box Soft Failures Tab
119
5.10 Configuring Channel Soft Failures Tab - IOM Block
120
Configuring Modules - Channel Soft Failures Tab
120
Figure 35 Channel Soft Failures Tab
121
5.11 Configuring Server History Tab - IOM Block
122
Configuring Modules - Server History Tab
122
Figure 36 Server History Tab
123
Table 30 Server History Tab Parameters
124
5.12 Configuring Server Displays Tab - IOM Block
125
Configuring Modules - Server Displays Tab
125
Figure 37 Server Display Tab
126
Table 31 Server Display Tab Parameters
127
5.13 Configuring Control Confirmation Tab - IOM Block
129
Configuring Modules - Control Confirmation Tab
129
Figure 38 Control Confirmation Tab
130
5.14 Configuring Identification Tab - IOM Block
131
Configuring Modules - Identification Tab
131
Table 32 Identification Tab Parameters
132
Figure 39 Identification Tab
132
5.15 Configuring the Calibration Tab - IOM Block
134
Configuring Modules - Calibration Tab
134
Figure 40 Calibration Tab
135
5.16 Configuring HART Status Tab - IOM Block
137
Configuring Modules HART - Status Tab
137
Figure 41 HART Status Tab
138
5.17 Configuring the Configuration Tab - Channel Block
139
Configuring Modules - Identification Tab
139
Figure 42 Configuration Tab
140
5.18 Configuring HART Configuration Tab - Channel Block
141
Configuring Modules - HART Configuration Tab
141
Table 33 HART Configuration Tab Parameters
142
Figure 43 HART Configuration Tab
142
5.19 Configuring HART Device Status Tab - Channel Block
144
Configuring Modules - Identification Tab
144
Table 34 HART Device Status Tab Parameters
145
Figure 44 HART Device Status Tab
145
5.20 Configuring HART Identification Tab - Channel Block
146
Configuring Modules - Identification Tab
146
Table 35 HART Identification Tab
147
Figure 45 HART Identification Tab
147
5.21 Configuring HART Variables Tab - Channel Block
148
Configuring Modules - Identification Tab
148
Figure 46 HART Variables Tab
149
Table 36 HART Variables Tab Parameters
150
5.22 Configuring HART Notifications Tab - Channel Block
151
Configuring Modules - Identification Tab
151
Table 37 HART Notifications Tab Parameters
152
Figure 47 HART Notifications Tab
152
5.23 Configuring Dependencies Tab - Channel Block
153
Configuring Modules - Dependencies Tab
153
Figure 48 Dependencies Tab
154
5.24 Configuring Template Defining Tab - Channel Block
155
Configuring Modules - Identification Tab
155
Figure 49 Template Defining Tab
156
Series 8 I/O Configuration
157
Adding an IOM to Project
157
Using the File Menu Method
157
Using the Drag and Drop Method
159
Assigning an IOM to an IOLINK in the Project Tab
159
Using the Assignment Dialog Box
159
Adding an IOC Block to a Control Module
161
Using the Project Tab Drag and Drop
161
Using the Library Tab - Drag and Drop
163
Assigning an IOC Block to an IOM
166
IOC Block Assignment
166
Unassigning an IOC Block from an IOM
168
IOC Block Unassignment
168
Defining Channel Blocks
169
Overview
169
Common Features of I/O Channel Blocks
170
Defining Mode and Attribute Settings
170
Table 38 I/O Channel Block Type
170
Table 39 Mode Parameter - Channel Block
171
Table 40 Mode Attribute Parameter - Channel Block
171
Table 41 Channel Block Fault Conditions and Results
172
Table 42 Analog Output Fault Handling
173
Figure 50 Analog Output and Digital Output Fault State (FAULTST) Transitions
173
Table 43 Digital Output Fault Handling
174
Table 44 FAULTOPT Parameter Settings
175
Table 45 IOM Hard Failure and Output State
176
Table 46 PV Source Settings
177
Table 47 PVSRCOPT Settings
177
Table 48 REDTAG Settings
177
Enabling HART
178
Figure 51 Series 8 I/O Analog Input or Analog Output Withhart Tabs
181
Using Block Copy
182
Defining Analog Input Channel Blocks
182
Overview
182
Table 49 HART Parameters
182
Figure 52 Analog Input Conversion
183
Determining PV Characterization
184
Table 50 Analog Input Engineering Unit Conversions
184
Determining Linear Conversion
185
Determining Square Root Conversion
185
Determining Thermal Conversion
186
Table 51 RTD Lead Wire Characteristics
186
Checking and Filtering PV Range
187
Defining Analog Output Channel Blocks
188
Overview
188
Determining Direct/Reverse Output
189
Figure 53 Analog Output Conversion
189
Determining Output Characterization
190
Figure 54 Determining Fixed Endpoint
190
Determining Calibration Compensation
191
Determining Modes
191
Defining Digital Input Channel Blocks
191
Overview
191
Determining Status Digital Input Channel
192
Figure 55 Digital Input Conversion
192
Determining Latched Digital Input Channel
193
6.10 Defining Digital Output Channel Blocks
193
Overview
193
Figure 56 Digital Output Conversion
194
Determining Status Output Type
195
Determining Pulse Width Modulated (PWM) Output Type
195
Determining On-Pulse and Off-Pulse Output Type
196
Figure 57 Pulse Width Modulated Output
196
Figure 58 On-Pulse and Off-Pulse Output Types
196
Table 52 Status Output Settings
197
Table 53 Setting DOTYPE to ONPULSE or OFFPULSE
197
Determining Initialization Request Flag
198
Determining Modes
198
Determining Output Verification
198
Table 54 Digital Output Channel Initialization
198
Determining Over-Current Protection
199
Defining DIGITAL INPUT PULSE ACCUMULATION Channel Blocks
199
Overview
199
Determining the Digital Input Channel Properties or DIGITAL INPUT PULSE ACCUMULATION Channel Properties
200
Figure 59 DIGITAL INPUT PULSE ACCUMULATION Conversion
200
PV Source Selection
201
Electronic Short-Circuit Protection (Digital Output 24Vdconly)
201
Non-Redundant Configuration
201
Redundant Configuration
202
Electronic Short-Circuit Fault Recovery
203
Series 8 I/O Operations
205
Overview
205
Reviewing the Control Builder Icons
205
Series 8 I/O Block Icons
205
Table 55 Channel Block Icons
205
IOLINK Icons
207
Table 56 IOLINK Icons
207
Block Icons
208
Channel Icons
208
Table 57 Block Icons
208
Table 58 Channel Icons
208
Series 8 I/O LED Descriptions
209
Figure 60 Series 8 I/O LED Indicators
210
Table 59 I/O LED Descriptions
211
Powering up the IOM
212
Activating a Control Strategy from the Monitoring Tab
214
Starting an IOM
214
Table 60 Sequence of Activating Components - Monitoring Tab
214
Issuing Shutdown Command
215
Activating HART
215
Assigning a Channel to HART - Series 8
215
Enabling HART Alarm and Events - Series 8
216
IOM Configuration Values Not Copied During Block Copy Operation
218
Sequence of Events Scenarios
218
Input Chatter Scenario
218
PVCHGDLY Scenarios
219
PV State Change Event Regeneration
220
Figure 61 : Sequence of Events PV Change Delay Scenario
220
Sequence of Events Events and Configuration
221
Sequence of Events Event Configuration
221
Sequence of Events Events
222
7.10 DIMODE Related Scenarios
223
DIMODE Parameter Changes
223
Low Latency Mode
224
Enabling Point Type Selection in Digital Input Pulse Accumulation Channel
224
Enabling the Configuration in Digital Input Pulse Accumulation Channel
225
Series 8 I/O Loading
227
Loading Series 8 I/O Components
227
Load Order Guidelines
227
Table 61 Sequence of Activating Components - Project Tab
227
Loading an IOLINK
228
IOLINK Load with Contents
228
Loading the IOM Block the First Time
228
Loading the IOM Block Present on the IOLINK
228
Figure 62 Loading the IOM Block the First Time
229
Loading with the IOM Block Missing on the IOLINK
231
Reloading the IOM Block from Project or Monitoring
232
Reviewing IOM Reconfiguration Rules
232
Figure 63 Reloading the IOM Block
232
Common I/O Block Load Activities
233
Uploading the I/O Block
233
Table 62 IOM Reconfiguration Rules
233
Update to Project
234
Using IOM Checkpoint
234
Loading a CM
234
Loading the CM the First Time
234
Reloading the CM from Project or Monitoring
235
Figure 64 Loading the CM
235
Setting Priority Ioms
236
Figure 65 Setting Priority IOM
237
Series 8 I/O Link Fiber Optic Extenders (Foe)
241
Overview
241
Fiber Optic Extender Assembly
241
Table 63 FOE Module and Back Panel Summary
242
Figure 66 FOE Assembly
242
FOE Features
243
Fiber Optic Redundancy
244
FOE Installation
244
Handling Components - ESD
244
Work Practices
244
Component Mounting Sequence
245
Mounting the FOE Module Onto the IOTA
246
Mounting the FOE Module/Back Panel Assembly to the Carrier
246
To Mount the FOE Module/Back Panel Assembly to the Carrier
246
Connecting the IOLINK Interface Cable to the FOE Module
246
Connecting the Fiber Optic Cables to the FOE Module
247
FOE Connection Rules
248
LED Indicators
249
Defining the Fiber Optic Topology
249
Table 64 FOE LED Descriptions
249
FOE Capacity
250
Required Hardware
250
Figure 67 Example of Possible FOE Usage
250
FOE Topologies
251
Fiber Optic Budget Considerations
252
I/O Link Extender Cable Selection
253
Allowable Standard I/O Link Extender Cable Signal Loss
254
10. Series 8 I/O Troubleshooting
255
10.1 Initial Checks
255
Checking Control Builder Error Code Reference
255
Checking Front Panel Display and Leds
255
Upgrading Firmware in Series 8 I/O Components
255
10.2 Self-Test Diagnostics at Power-Up
256
Power-Up Diagnostics
256
10.3 Communication Problems
257
IOLINK - Loss of Communications
257
IOLINK - Re-Establishing Communications
257
11. Series 8 I/O Maintenance
258
11.1 Series 8 Recommended Spares
258
IOM Removal and Installation under Power
258
Table 65 Recommended Spare Parts
258
11.2 Replacing a Series 8 IOTA
264
11.3 Replacing an I/O Module
264
Prerequisites
265
Series 8 Power Sub-System Connections and Alarm Indications
267
12.1 Series 8 DC Power Connections and Indicators
267
Figure 68 Typical DC Power and Power Control Module Connections in Series 8 Cabinet
267
Series 8 Power Sub-System Alarm Contacts and LED Activation Levels
268
13. Series 8 I/O Alarms and Failures
269
13.1 Reviewing IOM Alarms Generated by the C300
269
IOM Alarms
269
HART Alarms/Events
269
Table 66 IOM Alarms Displayed by the C300 Controller
269
13.2 Reviewing IOM Soft Failures
270
IOM Soft Failures
270
Stcovrun
270
Ftamissg
271
Eecksmer
271
Eecnterr
271
Eeflager
271
Inptfail
272
Outputfl
272
Stcklim
272
Diagctfl
272
Ftamsmch
273
Vzero-Fl
273
Badrjval
273
Fta1Fail
274
Fta2Fail
274
Calbabrt
274
Badcalrf
274
Vreffail
275
Adoutudf
275
Adoutcal
275
Badflreg
275
Bdsndltc
275
Bdoutbfr
276
Vcalfail
276
F1Notcal
276
F2Notcal
277
F1Com_Fl
277
F2Com_Fl
277
F1_Iderr
277
F2_Iderr
277
F1Vreffl
278
F2Vreffl
278
F1Cal_Fl
278
F2Cal_Fl
279
Writenbl
279
Mltinpfl
279
Redndiag
279
Wrong_Hw
280
Dtpathfl
280
Dtpathto
280
Pifaulty
280
Hmodem1
281
Hmodem2
281
Hmodem3
281
Hmodem4
281
Hdiagto
282
Hstackhi
282
Fta3Fail
282
Fta4Fail
282
F3Notcal
283
F4Notcal
283
F3Comfl
283
F4Comfl
283
F3Iderr
283
F4Iderr
284
F3Vreffl
284
F4Vreffl
284
F3Calfl
285
F4Calfl
285
Openwire
285
Dovrcrnt
285
Ftapowfl
286
Dpadiafail
286
Rdbkrgdiagfl
286
Wdtdiagfail
286
Rlyextbdmssng
287
Redhwfail
287
Hartchanfail
287
13.3 Reviewing IOM Hard Failures
288
IOM Hard Failures
288
Figure 69 Location of Hard Failure Message
288
IOM Behavior During Hard Failures
289
Table 67 IOM Hard Failures
290
13.4 Getting Further Assistance
291
Other Troubleshooting Sources
291
Guidelines for Requesting Support
291
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