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SYEPS 1X Series
Bosch SYEPS 1X Series Manuals
Manuals and User Guides for Bosch SYEPS 1X Series. We have
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Bosch SYEPS 1X Series manual available for free PDF download: Operating Instructions Manual
Bosch SYEPS 1X Series Operating Instructions Manual (132 pages)
Highly dynamic electrohydraulic punching system for NC punching machines
Brand:
Bosch
| Category:
Industrial Equipment
| Size: 11.5 MB
Table of Contents
Table of Contents
3
1 About this Documentation
6
Validity of the Documentation
6
Required and Supplementary Documentation
6
Representation of Information
7
Safety Notes
7
Symbols
8
Terms
8
Abbreviations
9
2 Safety Instructions
10
About this Chapter
10
Intended Use
10
Improper Use
10
Personnel Qualification
11
General Safety Instructions
11
Product-Specific Safety Instructions
12
Personal Protective Equpment
15
Safety Equipment
15
Safety Function
15
3 General Notes on Damage to Material and the Product
17
4 Scope of Delivery
18
High
18
Advanced
19
Standard
20
5 About this Product
22
Performance Description
22
Product Description
22
Digital Axis Control HNC100
25
Functional Description
28
Identification of the Product
29
Type Code of the SYEPS Punching System
29
6 Transport and Storage
30
Transporting the SYEHL Punching Axis
30
SYEHL Punching Axis
30
Transporting with Lifting Gear
30
Storing the SYEHL Punching Axis
31
Transporting and Storing the HNC100 and Electronics
32
7 Installation
33
Unpacking
34
Installation Conditions
34
For the HNC100
34
For the SYEHL Punching Axis
34
Installation Orientation and Piping of SYEHL Punching Axes
35
General
36
Recommended Accessories
36
Installing the SYEPS Punching System
37
Mounting the SYEHL Punching Axis Mechanically
38
Mounting the SYEHL Punching Axis Hydraulically
38
Installing the HNC100
43
Connecting the SYEHL and HNC100 Electrically
43
Wiring of High-Response Valve
50
8 Commissioning
57
Initial Commissioning
57
General Operating Conditions - Control Side, System
57
Commissioning the HNC100 and Electronics
58
Inspecting Piping and Wiring
65
Charging the Accumulator
65
Mounting the Flushing Valve
68
Connecting the Pressure Gauge
68
Commissioning the Power Unit
69
Setting High Pressure (HP) and Low Pressure (LP)
69
Referencing the Axis
70
Checking the Actual Position Values and Max. Stroke
70
Checking the Position Control
71
Flushing the Hydraulic System
71
Removing the Flushing Valve and Mounting the Original Pilot Valve
72
Adjusting the Zero Point of the High-Response Valve
73
Testing the Machine Functions
74
9 Operation
81
Switch-On Sequence
81
Boot Mode
83
Operating Modes
84
Punching Operating Modes
84
Forming Operating Modes
84
Operating Mode in the Event of a Fault
84
Changing the Operating Mode
84
Coordinate System of the SYEPS Punching System
85
Reference Position
85
Punching Operating Modes
85
Punching Operating Mode no
85
Tool Change (Standby)
85
Setup (Open-Loop Controlled Operation)
87
Punching
87
Engraving/Marking
88
Forming Operating Modes
89
Adaptive Soft Punch (Advanced/High Variants Only)
89
Forming Operating Mode no
89
Forming
89
Bottom Stroke (Advanced/High Variants Only)
90
Forming with Stop in PUP
90
Failsafe Operation
92
Energy-Saving Mode
93
Configuration
94
Machine Data
94
R Parameters
97
Process Variables
101
Measurement
103
Data Transmission
105
HNC100 Error Messages - Error Handling
108
10 Maintenance and Repair
110
Cleaning and Care
110
Maintenance and Inspection Schedule
110
Inspection for Leakage
111
Check for Generation of Noise
111
Check of Mounting Elements
111
Check of Operating Temperature
111
Check of Gas Charge Pressure
111
Oil Analysis
112
Open-Loop-Controlled Operation of the Punching Axis with Test Box VT-VET in Conjunction with Variant "High
113
Repair
113
Spare Parts
114
11 Demounting and Replacement
116
Required Tools
116
Preparing Demounting
116
Demounting
116
Preparing the Components for Storage or Further Use
116
Replacing Components
116
Pilot Valve STW243 (High), STW365 (Advanced); H-4WEH (Standard)
117
High-Response Valve High STW243/STW282
117
High-Response Valve Advanced STW365
118
High-Response Valve H-4WEH
118
LP Accumulator
119
HP Accumulator
119
Position Measuring System
119
12 Disposal
121
Environmental Protection
121
13 Extension and Conversion
121
14 Troubleshooting
122
How to Proceed for Troubleshooting
122
Oil Cleanliness
122
Fault Table
123
15 Technical Data
126
16 Annex
127
Address Directory
127
17 Alphabetical Index
128
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