Bosch Rexroth Tightening System 350 Manuals

Manuals and User Guides for Bosch Rexroth Tightening System 350. We have 1 Bosch Rexroth Tightening System 350 manual available for free PDF download: Manual

Bosch Rexroth Tightening System 350 Manual (641 pages)

Brand: Bosch | Category: Ventilation Hood | Size: 19.37 MB

Table of Contents
5
About this Documentation
9
Overview of this Documentation
10
Validity of the Documentation
10
Additional Documentation
11
Representation of Information
11
Safety Instructions
11
Symbols and Representations
12
Designations
13
Abbreviations
16
Safety Instructions
17
About this Chapter
18
Using and Communicating the Safety Instructions
18
Instructions for Use
19
Operating Instructions
20
Cleaning Instructions
20
Maintenance and Repair Instructions
21
Disposal Instructions
21
Intended Use
21
Introduction
21
Application Areas
22
Improper Use
22
Personnel Qualifications
23
General Safety Instructions
24
Product- and Technology-Dependent Safety Instructions for Rexroth Tightening System 350
25
Protection against Accidental Contact with
25
Electrical Parts
25
Protective Extra-Low Voltage for Protection against Electric Shock
27
Protection against Dangerous Movements
27
Protection against Magnetic and Electromagnetic Fields During Operation and Assembly
30
Protection against Accidental Contact with Hot Parts30
30
Protection During Handling and Assembly
31
Protection When Handling Batteries
31
Protection against Pressurized Lines
32
The Tightening System 350
34
Definitions
34
System Design
34
Compact System
34
Modular System
37
Description of the Tightening System 350
39
CS351 Compact System
39
Modular System
43
Tightening Spindles
46
Ergospin Hand-Held Nutrunner
47
Cables
54
Software
54
Integration in an Entire System
55
Compact System
55
Modular System
56
Communication between the Tightening System and the BS350 Operating System
57
External Communication
58
Process Quality Manager (PQM)
58
Construction Guidelines
59
Design of a Bolted Connection
60
Clamp Force and Distortion of Connected Parts, Operating Forces
60
Determination of the Required Torque to Create a Bolted Connection
61
Torque Ranges
64
Tightening Case (Soft - Hard)
64
Tightening Processes
65
Tightening System Design
65
Tightening Spindle
65
Ergospin Hand-Held Nutrunner
69
Connection Cables
70
Control and Power Electronics
74
Connected Load
78
Calculation of Power Loss
82
Reduce Cycle Time
84
Electrical Connections between the Tightening System and the Production Environment
88
Display
88
Integration of the Tightening System in an Installation
89
Ambient Conditions
89
Design of Mains Connection
98
Grounding
99
Performance Level (PL) Within the Rexroth Tightening System 350
103
Identification of the Compact System/Card Rack Field and the Modules
106
Assembly Notes
106
Rework Station
108
Use of Additional Components (Accessories)
109
Compatibility with Foreign Substances
112
Planning Guidelines
112
Planning Assistance
112
3-D/CAD Data
112
Circuit Diagrams
113
Control Signals
121
Definitions
122
Tightening Channel
122
Tightening Controller
122
Tightening Cell (FC)
122
Application Block (FO)
123
PLC Signals
123
Description of All PLC Signals
126
Input Signals
126
Output Signals
140
KE Communication Unit
156
PLC Signals of KE Communication Unit
156
Sequence
162
KE Timing Diagrams
163
Switching on the KE
163
Normal Sequence of a Tightening Application (OK Tightening) with Use of Resrsall
163
Normal Sequence of a Tightening Application (OK Tightening)
164
Normal Sequence of an Already Selected Tightening Application
164
Attempted Start of an Invalid (E.g. Not Programmed or Incorrectly Programmed) Tightening Application
165
(Application 2)
165
Controlling the Ergospin Leds by an External Controller
165
Results Reset (FO X Resrs) after the End of a Tightening Application
166
Results Reset (FO X Resrs) During Completion of a Tightening Application
166
Cancelation of a Tightening Application by Removing the Start Signal
167
KE System Error
167
Cancelation of a Tightening Application by FC en
168
Start a 2Nd Tightening Application, Accessing at
168
Running Tightening Application
168
Simultaneously Starting Two Tightening Applications with Partially the same Tightening Channels
169
Simultaneously Starting a Tightening Application Via Cw and Ccw Leads to a System Error
169
Acknowledging of a Class 3 System Error Via KE Resf
170
Attempted Acknowledgement of a Class 1 System
170
Error Via KE Resf
170
Bypassing a Spindle with Ch X.y Byps or Via the Operating Program
171
Behavior of FC Rdy and FO X Rdy in Bypass Mode
171
NOK Lock of a Tightening Application and Acknowledgement with FO X Nokac
171
Tightening Controller
172
PLC Signals from the Tightening Controller
172
Sequence
175
SE Timing Diagrams
178
Switching on the Tightening Controller
178
Normal Tightening Process with Program Change
179
And Without Results Reset
179
Cancelation of a Tightening Process by Removing the Start Signal
179
Recognition of "Play at Start Switch
180
Controlling the Ergospin by an External Controller
180
Cancelation of a Tightening Process by System Error
181
System Error at Start of a Tightening
181
Cancelation of a Tightening Process by Removing the en Enable Signal
182
Acknowledgement of a Class 3 System Error Via the PLC Interface
182
PLC Behavior with a Class 1 System Error
182
Setting the Trigger Output
183
NOK Lock and Acknowledgement
183
Incyccw
184
Result Reset (Resrs) after Tightening Process End
184
Result Reset (Resrs) before Tightening Process
185
End
185
Ergospin
185
Reaching the Monitoring Limit of Ergospin after
186
A Tightening
186
Automatic Data Backup
186
Clockwise Tightening (Cw) and Subsequent Loosening Program (Ccw), Changing the Direction of Rotation (Ccwsel) on the Ergospin
188
Disconnecting the Tightening Tool and Using the "Spdck" PLC Signal
189
Connecting the Tightening Tool and Using the "Spdck" PLC Signal
190
Open Position Referencing
191
Tightening Process with Opening the Flat Output Drive in Tightening Direction
192
Linking of Two Programs (Automatic Program Start)193
193
Data Services
195
Overview of the Tightening Results Communication
196
Interface Standards
198
Protocols for Results Output
199
Identification Codes
200
Quality Code
206
Special Cases for Tightening Results
207
Tightening Results from Several Steps of a Tightening Process
209
Chronological Sequence of the Tightening Results Data
210
Formats of the Results Output
211
Ethernet Communication
214
Fundamentals of the Ethernet Tightening Data Output
215
Results Output Via FTP
220
Formats of the Results Output
225
Opening and Closing the FTP Connections for Results Output
240
Results Data Transfer with Ethernet
241
Initial Operation of the Ethernet Connection
246
Mass Storage Diagnosis
252
Error Messages in Connection with Ethernet/Ftp
258
Communication
259
Fundamentals of the 3964R and RK512 Tightening Data Output
260
ID Code Transfer to the Tightening System Via the 3964R Protocol
266
Results Output with the 3964R and RK512 Protocols
269
Setting Results Output Parameters
271
Chronological Sequence for Tightening Results
285
Data Provision
285
Error Messages in Connection with the 3964R and RK512 Protocols
287
PLC Communication
288
Fundamentals of Tightening Results Output Via Field Buses
289
Results Output Via Field Bus
292
Transferring the ID Codes to the Tightening System Via Field Bus
292
Formats of the Results Output
294
Results Data Transfer with Field Busses
306
Effects Stop Field Bus and Communication Stop Field Bus to I/O Signals
309
Error Messages in Connection with Field Buses
309
Send Range Extension (Multitelegram)
310
Printer-Communication
316
Results Output on Printer
317
Formats of the Results Output
320
Chronological Sequence of the Tightening Result Data Output Process
322
Error Messages in Connection with the Results Output Via a Printer
324
Toolsnet Communication
324
Overview
324
Installing the Toolsnet Gateway
325
Configuring the Toolsnet Gateway
326
Mode of Operation of the Toolsnet Gateway
327
Settings in the BS350
328
Assignment of XML Protocol to Toolsnet Protocol
329
Error Analysis and Treatment
329
Rexroth Open Protocol
330
Settings in the BS350 Operating System
330
Open Protocol
335
Diagnosis and Troubleshooting
335
Message Structure
335
Rexroth OP-Ford
337
Rexroth OP-BMW
338
Messages
339
HTTP Protocol
434
Settings in the BS350 Operating System
435
Parameter of Results Output
436
Example: Calculation of the Data Volume for Results Files
443
VW-XML 2.X Protocol
445
Settings in the BS350 Operating System
446
Configuration of the OK/NOK Counter for VW-XML
448
PLC-Signals
449
Tightening Status Code (SSC) and Tightening Status Messages
451
Messages
452
Process Data
453
Rexroth IPM Protocol
454
Message Structure
456
Settings in the BS350 Operating System
457
Protocol
466
Status of Rexroth IPM Protocol
467
Field Bus Customer Protocols
468
PROFINET Connection According to BMW RPA Standard (RPA Interface)
468
PLUS Protocol Connection
472
Technology
472
Principles of Operation
472
Implementing the Sequences
476
Configuring the PLUS Protocol Connection in the BS350 Operating System
477
Settings for Integra 6 Standard PLC Interface
480
QDA Protocol
500
Detail Information
501
Settings in the BS350 Operating System
503
Total Calculation of Average Torque Value
507
Diagnosis and Troubleshooting
509
Error Codes
510
PFCS 2-Port
511
Settings in the BS350 Operating System
511
Ports
515
Integra-XML Protocol
515
Settings in the BS350 Operating System
516
Basic Commissioning
519
Overview
520
General Instructions
520
Recommended Filter Intervals (Gradient Parameters)
522
Overview of Commissioning Steps
524
Assembling the Tightening Cell
526
Assembling the Tightening Spindle
526
Assembling the Ergospin Hand-Held Nutrunner
526
Assembling the CS351 Compact System
526
Assembling the Modular System
526
Interface Modules (IM)
527
Setting up the Connections
528
Motor-Breaker
534
Switching on the Tightening Cell
534
Connecting the PC for Programming
536
Connecting the PC
536
Installing the Operating System BS350 on the PC
537
Starting the BS350
538
Setting up the Programming Interface
539
Logging in to the Tightening System (Password Entry)
541
Sending and Saving
542
Sending Files
542
Saving Data
543
Data Backup with the Backup Function
545
Automatic Data Backup with Backup/Restore Function
545
Operating the Compact System
549
General Information on the Configuration
549
Online Configuration
550
Offline Configuration
576
Defining a Tightening Program
577
Configuration SE/CS PLC Assignment Table
580
Setting the Time on the Tightening Controller
581
Synchronizing Date and Time with an External Clock
581
Sequence Test
582
Operating the Modular System
585
General Information on the Configuration
585
Online Configuration of the KE
586
KE Configuration Offline
603
Configuring the Tightening Channels
604
Defining the Tightening Program
606
Defining a Tightening Application
606
SE PLC Assignment Table
608
KE PLC Assignment Table
609
Setting the KE Time
610
Sequence Test
610
Saved ("Automatic") Channel Configuration
611
Compact System
612
Modular System
613
Configuring the Tightening Channel
617
Configuring the Optional Additional Module Barcode Scanner
622
Nutrunner Test
624
Special Operating Features of the Hand-Held Nutrunner Ergospin/CC-Ergospin
626
Special Features of Ergospin with Open Flat Output Drive with Mechanical Safety Catch
626
Special Features of Ergospin with Open Flat Output Drive Without Safety Catch
626
Special Features of Ergospin with Angle Compensation
630
Special Features for CC-Ergospin and
634
System
634
Special Characteristics of Nexo Cordless Wi-Fi Nutrunner Operation
636
Service and Sales
639
Service
639
Sales
640
Internet
640

Bosch Categories

Dishwasher

Washer

Oven Power Tool

Dryer

More Bosch Manuals

Bosch Rexroth Tightening System 350 Manuals

Bosch Rexroth Tightening System 350 Manual (641 pages)

Table of Contents

Related Products

Bosch Categories