Bosch rexroth MCL Manuals

Bosch rexroth MCL Manuals

Manuals and User Guides for Bosch rexroth MCL. We have 1 Bosch rexroth MCL manual available for free PDF download: Project Planning Manual

Bosch rexroth MCL Project Planning Manual

Bosch rexroth MCL Project Planning Manual (206 pages)

Ironless Linear Motors

Brand: Bosch | Category: Engine | Size: 8.49 MB

Table of Contents

Table of Contents
3
1 Introduction to the Product

9
- Fields of Application
  9
- Basic Features
  10
- Setup
  10
- Comparison Ironless with Ferreous Linear Motors
  11
- Motor Power Spectrum
  12
- About this Documentation
  12
- Editions of this Documentation
  12
- Document Structure
  13
- Information Presentation
  13
- Further Documentation
  14
- Standards
  15
- Additional Components
  15
- Your Feedback
  15
2 Important Instructions on Use

17
- Appropriate Use
  17
- Introduction
  17
- Areas of Use and Application
  17
- Inappropriate Use
  18
3 Safety Instructions for Electric Drives and Controls

19
4 Technical Data

29
- Explanations about Technical Data
  29
- Introduction
  29
- Operating Behavior
  29
- Description of Specified Sizes
  33
- Indrasize
  34
- General Technical Data
  35
- Frame Size 015
  36
- Data Sheet MCP015
  36
- Data Sheet MCS015
  36
- Motor Characteristic Curve Frame Size 015
  37
- Frame Size 020
  38
- Data Sheet MCP020
  38
- Data Sheet MCS020
  38
- Motor Characteristic Curves Frame Size 020
  39
- Frame Size 030
  41
- Data Sheet MCP030
  41
- Data Sheet MCS030
  41
- Motor Characteristic Curve Frame Size 030
  42
- Frame Size 040
  44
- Data Sheet MCP040
  44
- Data Sheet MCS040
  45
- Motor Characteristic Curves Frame Size 040
  45
- Frame Size 070
  48
- Data Sheet MCP070
  48
- Data Sheet MCS070
  49
- Motor Characteristic Curve Frame Size 070
  49
5 Dimension Sheets

53
6 Identification

69
- Type Codes
  69
- General
  69
- Type Codes Primary Part MCP
  69
- Type Code MCS Secondary Part
  71
- Type Code Frame Size 015
  72
- Type Code Frame Size 020
  74
- Type Code Frame Size 030
  76
- Type Code Frame Size 040
  78
- Type Code Frame Size 070
  80
- Identification
  82
- Identification MCP Primary Part
  82
- Identification MCS Secondary Part
  83
- Certification Mark
  84
7 Accessories and Options

85
- Hall Unit
  85
- General
  85
- Hall Unit Function
  85
- Hall Unit Assembly/Disassembly
  88
- Ordering Code Separate Hall Unit
  89
- Hall Unit Adapter Box SHL03.1 for Digital Hall Unit
  89
- General Mode of Functioning
  89
- Ordering Code
  89
8 Connection Technique

91
- Notes
  91
- Power Connection
  91
- Connection Cable on Primary Part
  91
- Assembly Connection Cable on Primary Part
  93
- Connection Power
  94
- Installation of Power Connection
  96
- Sensors
  98
- Connection Temperature Sensor
  98
- Connection Hall Unit
  98
- Assembly Hall Unit Connection Cable
  100
- Connect Digital Hall Unit
  101
- Connect Analog Hall Unit
  102
- Length Measuring System
  102
9 Application and Construction Instructions

105
- Mode of Functioning
  105
- Motor Design
  105
- Design Primary Part
  105
- Design Secondary Part
  106
- Frame Size and Frame Length
  107
- Installation Altitude and Ambient Conditions
  108
- Environmental Conditions During Operation
  109
- Type of Protection
  110
- Acceptances and Approvals
  110
- Eac
  110
- Rohs
  111
- China Rohs 2
  111
- Magnetic Fields
  111
- Noise Emission
  112
- Thermal Behavior
  113
- Motor Temperature Monitoring
  115
- Feed Force at Reduced Covering between Primary and Secondary Part
  116
- Requirements on the Machine Design
  118
- General
  118
- Mass Reduction
  118
- Mechanical Rigidity
  118
- Protection of the Motor Installation Space
  120
- Arrangement of Motor Components
  120
- Single Arrangement
  120
- Several Motors Per Axis
  121
- Arrangement of Secondary Parts
  127
- Vertical Axis
  127
- Length Measuring System
  128
- General
  128
- Selection Criteria for Length Measuring System
  128
- Linear Guiding Systems
  129
- Braking Systems and Holding Devices
  130
- End Position Shock Absorber
  131
- Axis Cover Systems
  131
- Motor Control and Regulation
  131
- General
  131
- Drive Controllers
  132
- Control Systems
  132
- Deactivation Upon EMERGENCY STOP and in the Event of a Malfunction
  133
- General
  133
- Deactivation by the Drive
  133
- Deactivation by a Master Control
  134
- Deactivation Via Mechanical Braking Device
  134
- Response to a Power Outage
  134
- Short-Circuit of DC Bus
  136
- Position and Velocity Resolution
  136
- Drive Internal Position Resolution and Position Accuracy
  136
- Velocity Resolution
  137
- Thermal Connection - Installation Modes
  137
- Operation at or Near Motor Standstill
  140
10 Motor-Control Combinations

141
11 Motor Dimensioning

143
- General Procedure
  143
- Basic Formulae
  144
- General Movement Equations
  144
- Feed Forces
  145
- Average Velocity
  148
- Trapezoidal Velocity Profile
  149
- Trapezoidal Velocity Profile
  153
- Sinusoidal Velocity Profile
  154
- Duty Cycle and Feed Force
  157
- General
  157
- Determining the Duty Cycle
  157
- Determining the Drive Power
  158
- General
  158
- Continuous Power
  158
- Maximum Output
  159
- Power Loss
  160
- Energy Regeneration
  160
- Efficiency
  161
12 Handling, Transport and Storage

163
- Delivery Status and Packaging
  163
- Primary Parts
  163
- Secondary Parts
  163
- Testing of Motor Components
  163
- Factory Checks of the Motor Components
  163
- Transport and Storage
  164
- Notes about Transport
  164
- Information on Storage
  165
13 Assembly

167
- Basic Precondition
  167
- Arrangement of Motor Components
  167
- Installation of Motor Components
  168
- Air-Gap, Parallelism and Symmetry of the Motor Components
  168
- Fastening Secondary Part
  169
- Fastening the Primary Part
  171
- Electrical Connection
  173
14 Commissioning, Operation and Maintenance

175
- General
  175
- General Requirements
  175
- Checking All Electrical and Mechanical Components
  175
- Tools
  176
- General Commissioning Procedure
  176
- Parameterization
  178
- General
  178
- Entering Motor Parameters
  178
- Motor Parameter at Parallal Arrangement
  178
- Entering Length Measuring System Parameter
  179
- Entering Drive Limitations and Application-Related Parameters
  180
- Determining the Polarity of the Linear Scale
  181
- Commutation Adjustment
  182
- General
  182
- Sinusoidal Procedure
  184
- Hall Sensor Procedure
  184
- Measuring Procedure: Measuring of the Relation between Primary and Secondary Part
  185
- Setting and Optimizing the Control Loop
  187
- General Procedure
  187
- Parameter Value Assignments and Optimization of Gantry Axes
  190
- Estimating the Moved Mass Using a Velocity Ramp
  191
- Maintenance and Checking of Motor Components
  193
- General
  193
- Checking of Motor and Additional Components
  193
- Electrical Check of Motor Components
  193
- Operation with Third-Party Controllers
  194
- Environmental Protection and Disposal
  194
- Environmental Protection
  194
- Disposal
  194
15 Service and Support

197
- Index
  199

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