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Bosch KB136 FW Series Manuals
Manuals and User Guides for Bosch KB136 FW Series. We have
1
Bosch KB136 FW Series manual available for free PDF download: Translation Of Original Operating Instructions
Bosch KB136 FW Series Translation Of Original Operating Instructions (309 pages)
Brand:
Bosch
| Category:
Bicycle Accessories
| Size: 14.2 MB
Table of Contents
Table of Contents
2
About These Operating Instructions
13
Manufacturer
13
Laws, Standards and Directives
13
Language
13
For Your Information
13
Warnings
13
Markups
13
Aim of the Operating Instructions
14
Type Number and Model
15
Frame Number
16
Identifying the Operating Instructions
16
Safety
17
Residual Risk
17
Risk of Fire and Explosion
17
Electric Shock
19
Risk of a Crash
19
Risk of Amputation
19
Key Breaking off
19
Malfunctions Due to Bluetooth
20
Toxic Substances
21
Carcinogenic Substances
21
Irritants and Corrosive Substances
21
Requirements for the Pedelec Rider
22
Vulnerable Groups
22
Personal Protective Equipment
22
Safety Guards
22
Safety Markings and Safety Instructions
23
What to Do in an Emergency
23
Dangerous Situation in Road Traffic
23
Leaked Brake Fluid
23
Battery Vapour Emission
24
Battery Fire
24
Oil and Lubricant Leaks from the Rear Frame Damper
24
Oil and Lubricant Leaks from the Fork
25
Data Privacy Information
26
Description
27
Proper Use
27
Pedelec Type
27
Improper Use
27
Maximum Permitted Total Weight (PTW)
28
Environmental Requirements
29
Area of Use
29
Nameplate
31
Components
32
Overview
32
Chassis
33
Frame
33
Steering System
35
Steering Headset
35
Stem
35
Handlebars
36
Suspension Fork
36
Sr Suntour 3Cr-Pcs
42
Sr Suntour 2Cr-Pcs
43
Sr Suntour lo
44
Wheel
45
Tyres
45
Tube-Type Tyre
45
Rim
48
Valve
48
Spoke
48
Spoke Nipples
48
Hub
49
Saddle
50
Ladies' Saddle
51
Men's Saddle
51
Seat Post
52
Patent Seat Post
52
Suspension Seat Post
52
Brake
55
Mechanical Brake
55
Hydraulic Brake
55
Disc Brake
56
Back-Pedal Brake
57
Mechanical Drive System
58
Chain Drive Layout
58
Belt Drive Layout
58
Electric Drive System
59
Motor
59
Charger
59
Lighting
59
Rechargeable Battery
60
On-Board Computer
61
Display
61
Description of Controls and Screens
62
Handlebars
62
BOSCH LED Remote On-Board Computer
63
System Message
64
Creating a User Account
65
Software Updates
65
Activity Tracking
65
Lock Function
65
BOSCH Display, Intuvia 100
66
Settings
67
Handbrake
68
SHIMANO Hub Gear
69
Suspension and Damping
70
Air Valve and Sag Setting Wheel
70
Battery Level Indicator (Battery)
71
Technical Data
72
Pedelec
72
Emissions
72
Bicycle Lighting
72
Display BDS3YYY
72
LED Remote On-Board Computer
72
BOSCH Intuvia 100 Display
72
BOSCH Performance Line CX Motor
73
Rechargeable Battery
73
BOSCH Powertube 500 Battery
73
BOSCH Powertube 625 Battery
73
BOSCH Powertube 750 Battery
73
BOSCH Powerpack 400 Battery
73
BOSCH Powerpack 500 Battery
74
BOSCH Powerpack 600 Battery
74
BOSCH Powerpack 800 Battery
74
Tyres
75
SCHWALBE Puncture Protection Level
75
Saddle
76
BROOKS ENGLAND Saddle Width
76
Ergon
76
SELLE ROYAL Saddle Width
76
Seat Post
77
Suspension Seat Post LIMOTEC, A3/A3 Plus
77
SATRORI Seat Post, Harmony LT2
79
Torque
80
Transporting and Storing
91
Weight and Dimensions for Transportation
91
Designated Handles, Lifting Points
92
Transportation
93
Using the Transport Securing System
93
Transporting the Pedelec
93
By Car
93
By Train
93
By Local Transport
94
By Long-Distance Bus
94
On Flights
94
Shipping a Pedelec
94
Transporting the Battery
94
Shipping the Battery
94
Storing
95
Pedelec
95
On-Board Computer, Display and Charger
95
Rechargeable Battery
95
Break in Operation
96
Preparing a Break in Operation
96
Carrying out a Break in Operation
96
Assembly 5.1 Unpacking
97
Required Tools
97
Commissioning
98
Checking the Battery
98
Preparing the Battery
99
Retrofitting the Powertube Adapter
99
Fit Battery Cover Onto Bosch Powertube 625 Battery (Horizontal)
100
Fit Battery Cover Onto Bosch Powertube 500 Battery (Horizontal)
101
Adjusting the Suspension System to Body Weight
102
Adjusting SR SUNTOUR Steel Suspension Fork to Body Weight
102
Adjusting Seat Post to Body Weight
102
Installing the Wheel in the SUNTOUR Fork
103
Screw-On Axle (12AH2 and 15AH2)
103
MM Cross Axle
104
Q-LOC Quick Release
106
Preparing the Wheel
107
Fitting the Pedals
108
Preparing the LIMOTEC Seat Post
109
Checking the Stem and Handlebars
110
Checking the Connections
110
Checking Stem Is Firmly in Position
110
Checking the Bearing Clearance
110
Selling the Pedelec
110
Operation
111
Risks and Hazards
111
Tips for a Greater Range
113
Error Message
114
On-Board Computer
114
Less Critical Errors
114
Critical Errors
114
Rechargeable Battery
114
Instruction and Customer Service
115
Adjusting the Pedelec
115
Preparing
115
Determining the Sitting Position
116
Seat Post
117
Adjusting the Seat Post to Body Weight
117
Saddle
117
Replacing the Saddle
117
Determining Saddle Shape
118
Determining Minimum Saddle Width with Corrugated Cardboard
119
Determining Minimum Saddle Width with Gel Cushion
119
Calculating the Saddle Width
120
Selecting the Saddle Hardness
120
Adjusting the Saddle Hardness
120
Straighten Saddle
121
Adjusting the Saddle Height
121
Setting the Saddle Height with the Remote Control
122
Adjusting the Saddle Position
123
Adjusting the Saddle Tilt
123
Checking Saddle Stability
123
Handlebars
124
Replace Handlebars
124
Adjusting the Handlebar Width
124
Adjusting the Hand Position
124
Adjusting the Handlebars
125
Stem
126
Replacing the Handlebars
126
Adjusting the Handlebar Height with Quick Release
126
Checking the Stem Stability
126
Adjusting the Quick Release Clamping Force
126
Setting the Quill Stem
127
Adjusting the Ahead Stem
127
Adjusting the Angle-Adjustable Stem
128
Handles
129
Replacing the Handles
129
Adjusting Ergonomic Handles
129
Checking Handlebar Stability
129
Tyres
130
Replacing Tyres
130
Adjust Tyre Pressure
130
Brake
132
Replacing Brakes
132
Retracting the Brake Linings
132
Change Handbrake Position
132
Change Handbrake Inclination Angle
133
Determining the Grip Distance
133
Grip Distance on a SHIMANO ST-EF41 Handbrake
134
Grip Distance on SHIMANO ST-EF41 Handbrake
135
Gear Shift
136
Replacing the Gear Shift
136
Adjusting the SHIMANO Shifter
136
Suspension and Damping
137
Adjusting Sag (Fork)
137
Adjusting the Sag for the SR SUNTOUR Steel Suspension Fork
139
Adjusting the Sag for the SR SUNTOUR Air Suspension Fork
140
Fork Rebound Damping
144
Adjusting the SR SUNTOUR Fork Rebound Damping
145
Riding Light
146
Replacing the Headlight
146
Replacing the Rear Light and (Spoke) Reflector
146
Setting the Riding Light
146
Adjusting the Headlight
147
Adjusting the On-Board Computer
148
Creating a User Account
148
Connecting the On-Board Computer to a Smartphone
148
Updating the Software
148
Activating Activity Tracking
148
Setting up the Lock Function (Optional)
149
Inserting the Battery
149
Inserting the Display
150
Removing the On-Board Computer
150
Securing the On-Board Display (Optional)
150
Adjusting the On-Board Computer
151
Adjust On-Board Computer
152
Selecting the Language
152
Selecting Units
152
Adjusting the Clock
152
Setting the Time Format
152
Setting the Shift Recommendation
153
Adjusting the Backlight
153
Setting the Brightness
153
Resetting the Settings
153
Accessories
154
Trailer
154
Approval for Trailer with SHIMANO Hub
154
Approval for Trailer with ENVIOLO Hub
154
Approval for Trailer with ROHLOFF Hub
155
Quadriga Child Trailer
155
Quadriga Cargo Trailer
156
Doggy Top
156
Quadriga Big Dog Trailer
157
Child Seat
157
Quadriga Child Seat
158
Monkeyload System
159
Attaching Monkeyload System Components
159
Detaching Monkeyload System Components
159
Front Baskets
159
Panniers and Cargo Boxes
160
Bags
160
Quadriga Front & Rear Basket
160
Mobile Holder
160
Fastening the Mobile
160
Releasing the Mobile
161
Suspension Fork Coil Spring
161
Bar Ends
161
Fixed Weather Protection Systems
161
Additional Battery Headlight
161
Kickstand
161
Personal Protective Equipment and Accessories for Road Safety
162
Before each Ride
162
Straightening the Quickly Adjustable Stem
163
Using the Pannier Rack
163
Raising the Kickstand
164
Using the Saddle
164
Using the Leather Saddle
164
Using the Pedals
164
Using the Bell
164
Using the Handlebars
165
Using Multi-Position Handlebars
165
Using Bar Ends
165
Using Leather Handles
165
Use Suspension and Damping
166
Locking the Suspension
166
Locking the SR SUNTOUR Suspension Fork
166
Adjusting the Suspension Fork Compression Damper
167
Using the SR Suntour Low-Speed Compression Damping
168
Using SR Suntour High-Speed Compression Damping
169
Using the Battery
170
Removing the Battery
170
Inserting the Battery
170
Charging the Battery
171
Using the Electric Drive System
172
Switching on the Electric Drive System
172
Switching off the Electric Drive System
172
Using the On-Board Computer
173
Using the Diagnosis Port
173
Charging the On-Board Computer Battery
173
Using the Riding Light
174
Setting the Brightness of Indicators
174
Using the Push Assist System
174
Selecting the Level of Assistance
175
Using the Brake
176
Use Handbrake
176
Using the Back-Pedal Brake
176
Gear Shift
177
Using the Derailleur Gears
177
Gear Shift
178
Parking
179
Screwing in the Quickly Adjustable Stem
180
Activating the Lock Function
181
Cleaning, Servicing and Inspection
182
Before each Ride
186
Checking the Guards
186
Checking the Frame
186
Checking the Fork
186
Checking the Rear Frame Damper
186
Checking the Pannier Rack
186
Checking the Mudguards
186
Check Wheel Concentricity
186
Checking the Quick Releases
186
Checking the Suspension Seat Post
187
Checking the Bell
187
Checking the Handles
187
Checking the USB Cover
187
Checking the Riding Light
187
Checking the Brake
187
After each Ride
188
Cleaning the Riding Light and Reflectors
188
Cleaning the Suspension Fork
188
Maintaining the Suspension Fork
188
Cleaning the Pedals
188
Cleaning the Brake
188
Cleaning the Suspension Seat Post
188
Cleaning the Rear Frame Damper
188
Basic Cleaning
189
Clean On-Board Computer and Control Panel
189
Cleaning the Battery
189
Cleaning the Motor
189
Clean Frame, Fork, Pannier Rack, Guards and Kickstand
190
Cleaning the Stem
190
Cleaning the Handlebars
190
Clean Handles
190
Cleaning Leather Handles
190
Cleaning the Seat Post
190
Cleaning the Saddle
191
Cleaning the Leather Saddle
191
Cleaning the Tyres
191
Cleaning the Spokes and Spoke Nipples
191
Clean Hub
191
Cleaning the Switching Elements
191
Cleaning the Shifter
191
Clean Cassette, Chain Wheels and Front Derailleur
191
Clean Brake
192
Clean Handbrake
192
Cleaning the Brake Disc
192
Cleaning the Belt
192
Cleaning the Chain
192
Clean Chain, Including All-Round Chain Guard
192
Maintenance
193
Maintain Frame
193
Maintain Fork
193
Maintain Pannier Rack
194
Maintain Mudguard
194
Servicing the Kickstand
194
Maintaining the Stem
194
Maintaining the Handlebars
194
Maintaining the Handles
194
Maintaining the Rubber Handles
194
Maintaining the Leather Handles
194
Maintaining the Seat Post
195
Maintaining the Suspension Seat Post
195
Maintaining the Carbon Seat Post
195
Maintaining the Rims
195
Maintaining the Leather Saddle
195
Maintaining the Hub
195
Maintaining the Spoke Nipples
195
Maintaining the Gear Shift
196
Maintaining the Rear Derailleur Articulated Shafts and Jockey Wheel
196
Maintaining the Shifter
196
Maintaining the Pedals
196
Maintaining the Chain
196
Maintaining the Chain and All-Round Chain Guard
197
Maintaining the Battery
197
Maintaining the Brake
197
Maintaining the Handbrake
197
Lubricating the Eightpins Seat Post Tube
197
Inspection
198
Checking the Wheel
198
Checking Tyre Pressure
198
Checking the Tyres
200
Checking the Rims
201
Checking the Nipple Holes
201
Checking the Nipple Well
201
Checking the Rim Hooks
201
Checking the Spokes
201
Checking the Brake System
202
Checking the Handbrake
202
Checking the Hydraulic Brake System
202
Checking the Bowden Cables
202
Checking the Disc Brake
203
Checking the Back-Pedal Brake
204
Checking the Chain
205
Checking the Chain Tension
205
Check Tension in Derailleur Gears
205
Check Tension in Hub Gear
205
Checking the Belt for Wear
205
Rough Check
205
Check
206
Checking the Belt
207
Checking the Belt for Wear
207
Checking the Belt Sprockets for Wear
207
Check Belt Tension
207
Gates Carbon Drive Mobile App
208
Gates Krikit Tension Meter
208
ECO Tension Tester
209
Checking the Riding Light
210
Checking the Stem
211
Checking the Handlebars
211
Checking the Saddle
211
Checking the Seat Post
211
Checking the Derailleur Gears
211
Checking the Hub Gear
212
Check Gear Shift
212
Checking the Electric Gear Shift
212
Check the Mechanical Gear Shift
212
Checking the Derailleur Gears
213
Adjusting Gear Shift
213
Adjusting the ROHLOFF Hub
213
Adjusting Cable-Operated Gear Shift, Dual-Cable
213
Adjusting Bowden-Cable-Operated Twist Grip, Dual-Cable
214
Checking Kickstand Stability
214
Inspection and Maintenance
215
Initial Inspection
215
Major Inspection
215
Component-Specific Maintenance
215
Carry out Initial Inspection
218
Perform Major Inspection
219
Inspect Frame
226
Inspecting the Carbon Frame
226
Inspecting the Pannier Rack
226
Inspecting and Maintaining the Rear Frame Damper
226
Inspecting the Gear Hub
227
Adjusting the Hub with Cone Bearing
227
Inspecting the Stem
227
Inspect and Grease Steering Headset
227
Inspecting the Axle with Quick Release
228
Inspecting the Fork
229
Inspecting the Carbon Suspension Fork
229
Inspecting the Suspension Fork
229
Inspecting the Seat Post
230
Inspecting the Carbon Seat Post
230
Inspecting and Greasing BY.SCHULZ Suspension Seat Post
230
Inspecting and Greasing RS SUNTOUR Suspension Seat Post
231
Troubleshooting, Fault Clearance and Repair
232
Preventing Pain
232
Sitting Discomfort
233
Pain in Hips
233
Backache
233
Pain in Shoulders and Nape of Neck
234
Numb or Aching Hands
234
Pain in Upper Thigh
234
Knee Pain
235
Pain in the Foot
235
Troubleshooting and Fault Clearance
236
Drive System or On-Board Computer Does Not Start up
236
Errors in Assistance Function
237
Battery Errors
238
Display Screen Errors
239
Lighting Does Not Work
239
Problems with Disc Brakes
240
Problems with Back-Pedal Brake
241
Problems with Freewheel
242
Problems with Hub Gear
243
Problem with SR SUNTOUR Suspension Fork
245
Rebound too Fast
245
Rebounding too Slowly
246
Suspension too Soft on Inclines
247
Excessively Hard Damping on Bumps
248
Lighting Does Not Work
249
Problems with the Tyres
249
Problems with the Seat Post
249
Other Errors
250
Repair
251
Original Parts and Lubricants
251
Repairing the Frame
251
Removing Paint Damage on Frame
251
Removing Damage from Impact on the Carbon Frame
251
Repairing the Suspension Fork
251
Removing Paint Damage on the Fork
251
Repairing the Seat Post
251
Repairing Damage from Impact on the Carbon Seat Post
251
Replacing the Riding Light
252
Adjusting the Headlight
252
Checking Suspension Fork-Tyre Clearance
252
Replacing Pedelec Components if Lock Function Is Installed
253
Replacing a Smartphone
253
Replacing the On-Board Computer
253
Activating the Lock Function after Motor Replacement
253
Recycling and Disposal
254
Guidelines on Removal of Waste
254
Documents
256
Assembly Report
256
Inspection and Maintenance Log
258
Parts List
262
E-Comfort P5 (Fl)
262
E-Comfort P5 (Rt)
264
E-Comfort P5 Belt (Fl)
266
E-Comfort P5 Belt (Rt)
268
Quadriga Comp Cx11 Lg
270
Quadriga Cx10 Lg
272
Quadriga Cx5 Hd Benelux Belt (Fl)
274
Quadriga P5 (Fl)
276
Quadriga P5 (Rt)
278
Quadriga P5 Hd Benelux Belt (Rt)
280
Quadriga Town & Country Cx10 Lg
282
Traveller E-Gold 10 Plus
284
Traveller E-Gold 10 Plus (Fw)
286
Traveller E-Gold 5 Plus (Fl)
288
Traveller E-Gold 5 Plus Rt
290
Charger Operating Instructions
292
Glossary
299
Abbreviations
302
Simplified Terms
302
Appendix
303
Translation of the Original EC/EU Declaration of Conformity
303
Directive Declaration of Conformity with RED Directive
305
CE Declaration of Conformity
305
Keyword Index
306
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