Bosch DOK-MOTOR-MCL Series Manuals

Manuals and User Guides for Bosch DOK-MOTOR-MCL Series. We have 1 Bosch DOK-MOTOR-MCL Series manual available for free PDF download: Project Planning Manual

Bosch DOK-MOTOR-MCL Series Project Planning Manual

Bosch DOK-MOTOR-MCL Series Project Planning Manual (196 pages)

Ironless Linear Motors

Brand: Bosch | Category: Engine | Size: 8.99 MB

Table of Contents

Table of Contents
3
1 Rexroth MCL - Product Presentation

9
- Fields of Application Ironless Linear Motors
  9
- Construction Ironless Linear Motors
  10
- Comparison Ironless with Ferreous Linear Motors
  10
- Power Spectrum of MCL Motors
  11
- About this Documentation
  12
- Document Structure
  12
- Additional Documentation
  12
- Standards
  13
- Additional Components
  13
- Your Feedback
  13
2 Important Instructions on Use

15
- Appropriate Use
  15
- Introduction
  15
- Areas of Use and Application
  15
- Inappropriate Use
  16
3 Safety Instructions for Electric Drives and Controls

17
4 Technical Data

27
- Explanations about Technical Data
  27
- Introduction
  27
- Operating Behavior
  27
- Description of Specified Sizes
  29
- General Technical Data
  31
- Technical Data - Frame Size MCL015
  32
- Data Sheet MCP015
  32
- Data Sheet MCS015
  32
- Motor Characteristic Curve Frame Size 015
  33
- Technical Data - Frame Size MCL020
  34
- Data Sheet MCP020
  34
- Data Sheet MCS020
  34
- Motor Characteristic Curves Frame Size 020
  35
- Technical Data - Frame Size MCL030
  37
- Data Sheet MCP030
  37
- Data Sheet MCS030
  37
- Motor Characteristic Curve Frame Size 030
  38
- Technical Data - Frame Size MCL040
  40
- Data Sheet MCP040
  40
- Data Sheet MCS040
  41
- Motor Characteristic Curves Frame Size 040
  42
- Technical Data - Frame Size MCL070
  44
- Data Sheet MCP070
  44
- Data Sheet MCS070
  45
- Motor Characteristic Curve Frame Size 070
  46
5 Dimension Sheets

49
- Installation Tolerances
  49
- General Information
  49
- Frame Size MCL015
  50
- Frame Size MCL020
  51
- Parallelism and Symmetry of Machine Parts
  52
- Dimension Sheets MCL015
  54
- Dimension Sheets MCL020
  56
- Dimension Sheets MCL030
  58
- Dimension Sheets MCL040
  60
- Dimension Sheets MCL070
  62
6 Type Codes

65
- Type Code Structure and Description
  65
- General Information
  65
- Type Code Primary Part MCP
  65
- Type Code Secondary Part MCS
  67
- Type Code Frame Size 015
  68
- Type Code Frame Size 020
  70
- Type Code Frame Size 030
  72
- Type Code Frame Size 040
  74
- Type Code Frame Size 070
  76
7 Accessories and Options

79
8 Connection Technique

85
- Power Connection
  85
- Connection Cable on Primary Part
  85
- Assembly Connection Cable on Primary Part
  87
- Connection Power
  88
- Installation of Power Connection
  90
- Sensors
  92
- Connection Temperature Sensor
  92
- Connection Hall Unit
  92
- Assembly Hall Unit Connection Cable
  94
- Connect Digital Hall Unit
  95
- Connect Analog Hall Unit
  96
- Length Measuring System
  96
9 Application and Construction Instructions

99
- Mode of Functioning
  99
- Motor Design
  99
- Design Primary Part
  99
- Design Secondary Part
  100
- Frame Size and Frame Length
  101
- Setup Elevation and Ambient Conditions
  102
- Ambient Conditions
  103
- Degree of Protection
  104
- Acceptances and Approvals
  104
- CE-Sign
  104
- Rohs Conformity
  104
- Magnet Fields
  105
- Noise Emission
  106
- Thermal Behavior
  106
- Motor Temperature Monitoring
  109
- Feed Force at Reduced Covering between Primary and Secondary Part
  110
- Requirements on the Machine Design
  112
- General
  112
- Mass Reduction
  112
- Mechanical Rigidity
  112
- Protection of the Motor Installation Space
  114
- Thermal Motor Connection
  114
- Arrangement of Motor Components
  114
- Single Arrangement
  114
- Several Motors Per Axis
  115
- Arrangement of Secondary Parts
  120
- Vertical Axis
  121
- Length Measuring System
  121
- General
  121
- Selection Criteria for Length Measuring System
  121
- Linear Guiding Systems
  123
- Manufacturers of Linear Guiding Systems
  123
- Braking Systems and Holding Devices
  124
- End Position Shock Absorber
  124
- Axis Cover Systems
  124
- Drive and Control of Indradyn L Motors
  125
- General
  125
- Drive Controllers
  125
- Control Systems
  125
- Deactivation Upon EMERGENCY Stopand in the Event of a Malfunction
  126
- General
  126
- Deactivation by the Drive
  126
- Deactivation by a Master Control
  127
- Deactivation Via Mechanical Braking Device
  127
- Response to a Mains
  127
- Short-Circuit of DC Bus
  129
- Position and Velocity Resolution
  129
- Drive Internal Position Resolution and Position Accuracy
  129
- Velocity Resolution
  130
10 Motor-Controller-Combinations

131
11 Motor Dimensioning

133
- General Procedure
  133
- Basic Formulae
  134
- General Movement Equations
  134
- Feed Forces
  135
- Average Velocity
  138
- Trapezoidal Velocity Profile
  139
- Triangle-Shaped Velocity Profile
  143
- Sinusoidal Velocity Profile
  144
- Duty Cycle and Feed Force
  147
- General Information
  147
- Determining the Duty Cycle
  147
- Determining the Drive Power
  148
- General Information
  148
- Rated Output
  148
- Maximum Output
  149
- Power Loss
  150
- Energy Regeneration
  150
- Efficiency
  151
- Thermal Connection of MCL Motors on the Machine
  151
- Operation at or Near Motor Standstill
  154
12 Handling, Transport and Storage

155
- Identification of the Motor Components
  155
- Primary Part
  155
- Secondary Part
  156
- Delivery Status and Packaging
  157
- Primary Parts
  157
- Secondary Parts
  157
- Checking the Motor Components
  157
- Factory Checks of the Motor Components
  157
- Transport and Storage
  158
- Notes about Transport
  158
- Notes about Storage
  159
13 Installation

161
- Basic Precondition
  161
- Arrangement of Motor Components
  161
- Installation of Motor Components
  162
- Air-Gap, Parallelism and Symmetry of the Motor Components
  162
- Fastening Secondary Part
  163
- Fastening the Primary Part
  165
- Electrical Connection
  166
14 Commissioning, Operation and Maintenance

167
- General Information for Startup of Ironless Indradyn L Motors
  167
- General Requirements
  167
- General Information
  167
- Checking All Electrical and Mechanical Components
  167
- Tools
  168
- General Start-Up Procedure
  168
- Parameterization
  170
- General Information
  170
- Entering Motor Parameters
  170
- Entering Length Measuring System Parameter
  170
- Entering Drive Limitations and Application-Related Parameters
  171
- Determining the Polarity of the Linear Scale
  172
- Commutation Adjustment
  173
- General Information
  173
- Sinusoidal Procedure
  175
- Hall Sensor Procedure
  175
- Measuring Procedure: Measuring the Reference between Primary and Secondary Part
  176
- Setting and Optimizing the Control Loop
  178
- General Procedure
  178
- Parameterization and Optimization of Gantry Axes
  181
- Estimating the Moved Mass Using a Velocity Ramp
  182
- Maintenance and Check of Motor Components
  184
- General Information
  184
- Check of Motor and Auxiliary Components
  184
- Electrical Check of Motor Components
  184
- Operation with Third-Party Controllers
  185
- Environmental Protection and Disposal
  185
- Environmental Protection
  185
- Disposal
  185
15 Service and Support

187
- Index
  189

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