ABB OmniCore V250XT Robot Controller Manuals

Manuals and User Guides for ABB OmniCore V250XT Robot Controller. We have 1 ABB OmniCore V250XT Robot Controller manual available for free PDF download: Product Manual

ABB OmniCore V250XT Product Manual (456 pages)

Brand: ABB | Category: Robotics | Size: 17.48 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation
11
Safety
13
Safety Information
13
Limitation of Liability
13
Safety Data
14
Requirements on Personnel
15
Safety Signals and Symbols
16
Safety Signals in the Manual
16
Safety Symbols on Controller Labels
18
Robot Stopping Functions
20
Protective Stop and Emergency Stop
20
About Emergency Stop
22
Enabling Device and Hold-To-Run Functionality
23
Robot Operating Modes
24
About the Manual Mode
24
About the Automatic Mode
26
Safety During Installation and Commissioning
27
Safety During Operation
30
Safety During Maintenance and Repair
31
Safety During Troubleshooting
32
Decommissioning
33
Controller Description
35
Omnicore V250XT
35
Technical Data for Omnicore V250XT Controller
36
Safety Functions and Safety Related Data for Omnicore V250XT
41
The Unit Is Sensitive to ESD
43
Handling of Flexpendant
45
Network Security
46
Open Source and 3Rd Party Components in Robotware
47
ABB Ability
48
Installation and Commissioning
51
Introduction to Installation and Commissioning
51
Installation Activities
52
Transporting and Handling
53
Lifting the Controller Cabinet
53
Unpacking
54
Storing
55
On-Site Installation
56
Required Installation Space
56
Securing and Stacking the Controller
58
Mounting the Flexpendant Holder
59
Electrical Connections
65
Connectors on the Omnicore V250XT Controller
65
Connecting Cables to the Controller
67
Connecting the Manipulator to the Controller
74
Fitting the Connector for Incoming Mains
75
Connecting Incoming Mains and Protective Earth to the Controller
77
Detaching and Attaching a Flexpendant
80
Ethernet Networks on Omnicore
84
Descriptions for Connectors
92
Configuring Robot Stopping Functions
105
Programmable Stop Functions
109
I/O System
112
Available Fieldbuses
112
Scalable I/O, Internal and External
114
Installing Options
115
Installing the Scalable I/O Devices
115
Installing the Safety Digital Base Device
118
Installing the Ethernet Extension Switch
121
Installing the Power Supply Optional Device
124
Installing the Fieldbus Master
128
Installing the Conveyor Tracking Module (CTM)
137
Installing the Cable Grommet Assembly
140
Installing the Air Filter
146
Installing the Mains Connections Cable
149
Installing External Devices
152
Initial Test before Commissioning
153
Commissioning
154
Maintenance
155
Maintenance Schedule, Omnicore
155
Inspection Activities
156
Inspection of Controller
156
Cleaning Activities
157
Cleaning Air Filter
157
Cleaning of the Controller Cabinet
160
Cleaning the Flexpendant
161
Changing/Replacing Activities
163
Replacement of Air Filter
163
Function Tests
166
Function Test of Emergency Stop
166
Function Test of Manual, Auto, and Manual Full Speed Mode with Flexpendant
167
Function Test of Three-Position Enabling Device
168
Function Test of Automatic Stop
169
Function Test of General Stop
170
Function Test of External Emergency Stop
171
Function Test of ESTOP_STATUS Output
172
Function Test of Reduced Speed Control
173
Repair
175
Introduction to Repair
175
Replacement of Controller Parts
176
Opening the Robot Controller
176
Replacing the Fans
180
Replacing the Standard Fans
182
Replacing the Internal Fan
186
Replacing the Main Computer Fan
190
Replacing the Power Unit Fan
198
Replacing the Robot Signal Exchange Proxy
202
Replacing the Ethernet Switch
207
Replacing the Connected Services Gateway
211
Replacing the Scalable I/O Unit
217
Replacing the Safety Digital Base Device
222
Replacing the Main Computer
226
Replacing the Power Unit
250
Replacing the Power Supply
255
Replacing the Drive Unit
263
Replacing the Fieldbus Master
268
Replacing the Safety Module
279
Replacing the Main Computer Battery
286
Replacing the Conveyor Tracking Module (CTM)
293
Replacing the Air Filter
298
Replacing the Break Resistor Bleeder
302
Replacing Parts on the Front Panel and Door
306
Replacing the Manipulator Signal Connector (SMB)
306
Replacing the Motor Connector
309
Replacing the Motor Connector
310
Replacing the HMI Signal (Flexpendant) Connector
314
Replacing the Cable Grommet Assembly
320
Replacing the Ethernet Outlet Connector with Cable
329
Replacing the LED Indicator
333
Replacing Parts on the Flexpendant
337
Replacing the Power Cable and Power Cable Cover
337
Replacing the Joystick Protection
341
Replacing the Fasten Strip
344
Decommissioning
345
Introduction
345
Environmental Information
346
Troubleshooting
349
Introduction to Troubleshooting
349
Troubleshooting Fault Symptoms
351
No Leds Are Lit on the Controller
352
Start-Up Failure
356
System Update Failure
360
Problem Releasing the Robot Brakes
361
Problem Starting or Connecting the Flexpendant
364
Problem Using the Joystick
368
Controller Fails to Start
369
Reflashing Firmware Failure
370
Inconsistent Path Accuracy
371
Controller Is Overheated
373
Troubleshooting Units
374
Troubleshooting Leds in the Controller
374
Troubleshooting the Flexpendant
375
Troubleshooting the Drive Unit
376
Troubleshooting the Power Unit
382
Troubleshooting Fieldbuses and I/O
389
Troubleshooting the Connected Services Gateway
390
Troubleshooting the Ethernet Switch
396
Troubleshooting the Main Computer
398
Troubleshooting the Process Power Supply
401
Troubleshooting the Power Supply, ODVA
403
Troubleshooting the Robot Signal Exchange Proxy
405
Reference Information
411
Introduction
411
Applicable Standards
412
Unit Conversion
413
Standard Toolkit for Controller
414
Screw Joints
415
Weight Specifications
416
Lifting Accessories and Lifting Instructions
417
Spare Parts
419
Controller Parts
420
Controller System Parts
421
Mains Connection Parts
426
Logic Parts
427
Application Parts
431
Cabinet Parts
436
Miscellaneous Parts
442
Cables
444
Flexpendant Parts
446
Manipulator Cables
447
Customer Cables - CP/CS Connectors (Option)
448
Customer Cables - Ethernet Floor Cables
449
Customer Cables - Devicenet Cables
450
Index
451

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