ABB IRB 4400 - 60 Manuals

Manuals and User Guides for ABB IRB 4400 - 60. We have 1 ABB IRB 4400 - 60 manual available for free PDF download: Product Manual

ABB IRB 4400 - 60 Product Manual

ABB IRB 4400 - 60 Product Manual (322 pages)

Articulated robot

Brand: ABB | Category: Robotics | Size: 13.34 MB

Table of Contents

Table of Contents
5
Overview
9
Product Documentation, M2000/M2000A
11
Product Documentation, M2004
12
How to Read the Product Manual
14
1 Safety

15
2 Installation and Commissioning

39
3 Maintenance

89
4 Repair

113
- Introduction
  113
- General Procedures
  114
- Complete Robot
  118
- Upper Arm
  135
- Lower Arm
  162
- Frame and Base
  174
- Motors
  190
  - Replacement of Motor, Axis 1
    190
  - Replacement of Motor, Axis 2
    196
  - Replacement of Motor, Axis 3
    200
  - Adjustment of Motors, Axes 1-3
    204
  - Removal of Motor, Axes 4, 5 and 6
    206
  - Refitting of Motor, Axis 4
    209
  - Refitting of Motor, Axis 5
    212
  - Refitting of Motor, Axis 6
    216
- Gearboxes
  220
  - Replacement of Gearbox Unit, Axes 1-2-3
    220
  - Adjusting Play on Axis 4, Intermediate Gear
    226
- Additional Repair Routines (Foundry Prime)
  228
  - Introduction
    228
  - Repair Routines
    228
5 Calibration Information

237
- Introduction
  237
- Calibration Methods
  238
- Calibration Scales and Correct Axis Position
  240
- Calibration Movement Directions for All Axes
  242
- Updating Revolution Counters
  243
- Checking the Calibration Position
  247
- Additional Calibration Instruction, IRB4400
  249
- Overview
  251
- Product Documentation, M2000/M2000A
  253
- Product Documentation, M2004
  254
6 Reference Information

257
- Introduction
  257
- Applicable Safety Standards
  258
- Unit Conversion
  259
- Screw Joints
  260
- Weight Specifications
  263
- Document References
  264
- Standard Toolkit
  266
- Special Tools
  268
- Lifting Equipment and Lifting Instructions
  282
7 Part List

283
- Introduction
  283
- Manipulator
  284
- Upper Arm Part, Axes 4-6
  288
- Serial Measurement Unit
  291
- Position Switch, Axis 1
  292
8 Foldouts

295
- Introduction
  295
9 Circuit Diagram

297

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