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DressPack IRB 6640
ABB DressPack IRB 6640 Manuals
Manuals and User Guides for ABB DressPack IRB 6640. We have
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ABB DressPack IRB 6640 manual available for free PDF download: Product Manual
ABB DressPack IRB 6640 Product Manual (370 pages)
Brand:
ABB
| Category:
Robotics
| Size: 10.94 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation
13
How to Read the Product Manual
15
Product Name Principles
16
1 Safety
19
Protective Stop and Emergency Stop
22
Safety Actions
23
Make Sure that the Main Power Has Been Switched off
24
Safety Risks
25
First Test Run May Cause Injury or Damage
27
Enabling Device and Hold-To-Run Functionality
28
Risks Associated with Live Electric Parts
29
Hot Parts May Cause Burns
31
Safety Risks Related to Pneumatic/Hydraulic Systems
32
Safety Risks During Handling of Batteries
33
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
34
Safety Signals and Symbols
36
Safety Symbols on Product Labels
38
2 Installation
45
Dresspack Cable Package
46
Installation Activities
47
Fitting the Attachments of IRBDP MH2 le and IRBDP SW2 le
51
Fitting the Attachments of IRBDP MH2 UE and IRBDP SW2 UE
58
Fitting the Attachments of IRBDP MH1 LI and MH3 UE
63
Fitting the Attachments of IRBDP SW5 CE (Spotpack Basic)
69
Fitting the Attachments of IRBDP SW6 & MH6 UI/LE (Lean ID)
78
Fitting the Cable Packages IRBDP MH2 le and IRBDP SW2 le
93
Fitting the Cable Packages IRBDP MH2 UE and IRBDP SW2 UE
102
Table of Contents
103
Fitting the Cable Package IRBDP SW2 CE
107
Lower Arm Plate
108
Be Required. See References to
109
Other Tools and Procedures May
109
Required Consumables
109
Fitting the Cable Package IRBDP MH1 LI
118
Required Equipment
109
Spare Parts
109
Standard Toolkit, Dresspack/Spot- 3HAC17290-7
109
Step Instructions below
109
These Procedures in the Step-By
109
Locking Liquid 3HAB7116-1
119
Air Pressure Supply
119
Danger
119
Electric Power Supply
119
Hydraulic Pressure Supply
119
Turn off All
119
Fitting the Cable Package IRBDP MH3 UE
123
Caution
124
Damage. They Must be Handled with Care, Espe
124
The Cable Package Is Sensitive to Mechanical
124
To the Robot, before Entering the Robot Working
124
Note
124
Fitting the Cable Package IRBDP SW5 CE (Spotpack Basic)
128
Note
129
Fitting the Cable Package IRBDP SW6 & MH6 UI/LE, Lean ID
133
Inspection, Dresspack Lower Arm
145
Inspection, Dresspack Upper Arm
146
Expected Lifetime of the Integrated Dresspack Cable Package
150
Dresspack Adjustments
151
Adjustments of the Cable Package - IRBDP MH3 UE
155
Adjustment of the Cable Package - IRBDP SW5 CE (Spotpack Basic)
156
Adjusting the Bracket Axis 6 - IRBDP SW6 UI and IRBDP MH6 UI
158
Inspection During Programming and Test-Running
161
Dresspack Arm Load Parameters
165
Dresspack Floor
171
Inspection, Dresspack Floor
174
Water & Air Unit
175
Return Water Flow Control
187
Return Water Flow Switch Setting
188
Setting of Air Pressure Switch (Only Applicable to Type S)
190
Setting of Electrical Proportional Valve (Option)
192
The Contents Are Defined in Sec- Tion Toolkits, Dresspack/Spot-Pack on Page
129
These Procedures Include Refer- Ences to the Tools Required
129
3 Maintenance
195
Maintenance Schedule and Component Life
196
Inspection Activities
198
Preventive Inspection, Dresspack Upper Arm
200
Preventive Inspection of Water and Air Unit
208
Cleaning Activities
211
Cleaning, Water and Air Unit
214
Cleaning the Fan Unit
216
Cleaning the Weld Timer Cooling Fins
218
4 Repair
221
Dresspack Cable Package
222
Replacing the Cable Packages IRBDP MH2 le and SW2 le
223
Replacing the Cable Packages IRBDP MH2 UE and IRBDP SW2 UE
229
Replacement of Lower/Upper Arm Cable Package
232
Replacement of Lower Arm Internal MH Dressing Cable Package IRBDP MH1 LI
235
Replacing the Cable Package IRBDP MH3 UE
239
Replacing the Cable Package IRBDP SW5 CE (Spotpack Basic)
243
Replacement Process Cable Package IRBDP SW4 UI (IRB66X0ID)
247
Replacing the Cable Package IRBDP SW6 UI/LE & IRBDP MH6 UI/LE (Lean ID)
265
Replacement of Tension Arm Unit
275
Replacement of Damper
278
Replacing the Protection Hose - IRBDP SW6 UI and MH6 UI - Upper Arm
280
Cables with the Smallets Connectors
287
Cables with the Biggest Connectors
287
Hoses
287
Replacement of Protective Sleeves
290
Repair of Process Cable Package
293
Adjusting Tension Arm Unit
299
Dresspack Cable Package, General
304
Replacement of Slide Sleeves
307
Water & Air Unit
312
Replacement of Water-In Circuit
316
Replacement of Water-Return Circuit
319
Replacement of Air Filter Element
322
5 Decommissioning
325
6 Reference Information
327
Applicable Standards
328
Unit Conversion
330
Screw Joints
331
Weight Specifications
334
Toolkits, Dresspack/Spotpack
335
Product Manual - Dresspack/Spotpack IRB
336
Lifting Accessories and Lifting Instructions
337
7 Spare Parts
339
Dresspack for Lower Arm SW - IRBDP SW2 le
340
Dresspack Lower Arm MH - IRBDP MH 2 le
341
Dresspack for Lower Arm MH - IRBDP MH1 LI
342
Dresspack Lower Arm MH, Foundry Prime
343
Dresspack for Upper Arm SW - IRBDP SW2 UE
344
Dresspack for Upper Arm MH - IRBDP MH2 UE
347
Dresspack Upper Arm MH - IRBDP MH3 UE
349
Dresspack for - IRBDP MH2 CE and IRBDP SW2 CE
350
Spotpack Basic Cable Package - IRBDP SW 5 CE
353
Dresspack Cable Package for - IRBDP SW6 LE/UI and IRBDP MH6 LE/UI (Lean ID)
354
Process Cable Package - IRB66X0ID
356
Connection Kits
357
Th Axis to Base
358
Dresspack, Floor, Standard
359
Customer Signal/Power
362
Dresspack - Water and Air Unit
363
8 Circuit Diagram
365
Index
367
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