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DCS 600 MultiDrive Series
ABB DCS 600 MultiDrive Series Manuals
Manuals and User Guides for ABB DCS 600 MultiDrive Series. We have
6
ABB DCS 600 MultiDrive Series manuals available for free PDF download: Service Manual, Operating Instructions Manual, Manual
ABB DCS 600 MultiDrive Series Service Manual (126 pages)
DCS Thyristor Power Converters for DC Drive Systems 25 to 5200 A
Brand:
ABB
| Category:
Media Converter
| Size: 4.64 MB
Table of Contents
Safety Instructions
5
Table of Contents
9
Chapter 1 - Introduction
13
How to Use this Manual
13
Contents of this Manual
13
Target Group
14
Associated Publications
14
Storage and Transport
14
Rating Plate and Type Code
14
Chapter 2 - Fault Tracing Thyristors
17
How to Detect, if a Thyristor Is Faulty
17
A Fuse Is Blown
17
Ripple Monitor
17
How to Find a Faulty Thyristor
18
Converters Size C1 and C2/C2B (25
18
Blown Fuses
18
Converters Size A5, A6, A7, C3 and C4 (900
19
Blown Fuses
19
Ripple Monitor
19
Chapter 3 - Handling the Semiconductors
21
General Instruction How to Handle the Semiconductors
21
Chapter 4 - Exchange of Thyristors for Sizes C1/C2/C2B
23
Installation of Thyristor Modules in Converters Size C1/C2/C2B (25
23
Required Tools
23
Remove Faulty Thyristor Modules
23
Install New Thyristor Modules
24
Thyristor Module Location
25
Module Terminals
30
Chapter 5 - Exchange of Thyristors for Size A5
33
Installation of "Disc Type" Thyristor in Converters Size A5 (900
33
Required Tools
33
Find Faulty Thyristor
34
Remove Faulty Thyristor
35
Install New Thyristor
36
Chapter 6 - Exchange of Thyristors for Size A6
41
Installation of "Disc Type" Thyristor in Converters Size A6 (1900
41
Required Tools
41
BCT Thyristors
42
Find Faulty Thyristor
43
Remove Faulty Thyristor
44
Install New Thyristor
47
Chapter 7 - Exchange of Thyristors for Size A7
55
Installation of "Disc Type" Thyristor in Converters Size A7 (2050
55
Required Tools
55
Find Faulty Thyristor
56
Chapter 8 - Exchange of Thyristors for Size C3
65
Required Tools
65
Installation of "Disc Type" Thyristor in Converters Size C3 (900...2000 A)
65
Find Faulty Thyristor
66
Remove Faulty Thyristor
66
Install New Thyristor
67
Fasten the Clamp
67
Front View
69
Chapter 9 - Exchange of Thyristors for Size C4
71
Required Tools
71
Find Faulty Thyristor
72
Install New Thyristor
73
Chapter 10 - Service
77
Compatibility of SDCS-PIN-2 Boards
77
Description of SDCS-PIN-20Xb Boards
77
Hardware Coding
77
Snubber Circuit
77
Compatibility of SDCS-PIN-20X Boards
78
Compatibility of SDCS-PIN-20X and SDCS-PIN-2X Boards
78
Change SDCS-PIN-2X Boards
79
Compatibility of Thyristor Modules for Dcsxxx-0200 and Dcsxxx-0250
80
Types Concerned
80
Actual Status
80
Hardware
80
Subject
80
Time Schedule
80
Compatibility
80
DC-Motor Neutral Zone Adjustment
81
Types Concerned
81
Summary
81
General
81
How to Remove the Converter Fan in a Frame A6
82
How to Remove the Converter Fan in a Frame A7
83
SDCS-CON-X Firmware Download Instructions for Windows 2000 and NT 4.0
84
Hardware Configuration
84
Firmware Download Kit
84
Bus Cable
84
Installation
85
Software Configuration
85
PC Operating Systems
85
Drive Software Versions
85
Programs / Files
85
Firmware Download with Windows 2000
86
Recommendation
86
Preparation
88
Hyperterminal Private Edition
91
Flash Erase
91
Flash Program
92
Firmware Download with Windows NT 4.0
94
Recommendation
94
Preparation
94
Hyperterminal
95
Flash Erase
96
Flash Program
96
DCS600 Multidrive - How to Download Firmware on a SDCS-AMC-DC 2 Board under Windows 2000
98
Types Concerned
98
Summary
98
Download DCS600 Multidrive Firmware
98
DCS600 Multidrive - How to Download Firmware on a SDCS-AMC-DC 2 Board under Windows NT 4.0
99
Types Concerned
99
Summary
99
Installation of Ntnisa Drivers
99
Configure PC
100
Types Concerned
101
Summary
101
DCS600 Multidrive - How to Download Parameter Files on a SDCS-AMC-DC X Board
101
Chapter 11 - Preventive Maintainance
103
Recommended Regular Maintenance
103
Air Filters
103
Cooling Air Pressure Switch in Converter Modules Type A6/A7/C4
103
Fan
103
Heatsink
103
Relays and Electrical Connections
104
Internal High Current Connections in Converters Type A7/C4
104
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ABB DCS 600 MultiDrive Series Operating Instructions Manual (80 pages)
Thyristor Power Converter
Brand:
ABB
| Category:
Media Converter
| Size: 1.1 MB
Table of Contents
Safety Instructions
5
Table of Contents
8
Chapter 1-Introduction
11
How to Use this Manual
11
Contents of this Manual
11
Target Group
11
Associated Publications
11
Incoming Inspection
12
Storage and Transport
12
Rating Plate
12
Chapter 2-Start-Up Instructions
13
General Notes
13
Preparatory Work
19
Scaling Intra-Unit Signals
20
Presetting the Field Supply Unit
22
Adjusting the Current Controller
25
Speed Feedback Balancing
27
Balancing the Field Supply Unit and the EMF Controller
30
Balancing the Speed Controller, Plus Fine-Balancing the EMF
34
Matching the Thyristor Power Converter Unit to the System Conditions Concerned
35
Manual Balancing of the Controllers
35
Start-Up of the Serial Communication
36
DCS 600 and APC
36
DCS 600 and AC 70 (PM 810)
37
DCS 600 and AC 80 Module Bus
38
DCS 600 and AC 80 Drive Bus
39
DCS 600 and FCI (CI 810) / AC 400
40
DCS 600 and Profibus
41
DCS 600 and Modbus PLUS
43
DCS 600 and CS 31
45
DCS 600 and DCF 600 by Fexlink
46
Chapter 3 - Handling of Control Panel CDP 312
47
Overview
47
Panel Link
47
Mounting the Panel
47
Languages for Panel Display
47
Start Mode
48
Panel Functions
49
Actual Signal Display Mode
49
Parameter Mode
50
Function Mode
50
Drive Mode
51
Reference Input
51
Parameter Selecting and Changing of Value
52
Saving of the Parameters to Backup Memory
54
FAULT Resetting (RESET)
55
EMERGENCY STOP Resetting (RESET)
55
Fault History Display
56
Uploading and Downloading of Parameters (UPLOAD/DOWNLOAD)
57
Setting of the Display Contrast
60
Full Name of Actual Signals
60
Selection of Actual Signals Group 1
61
Drive Mode
62
Running the Drive
63
Operational Command Keys
63
Speed Reference Setting for the Drive
64
Chapter 4 - Signals and Troubleshooting
65
Display of Status, Alarm and Fault Signals
65
Categories of Signals and Possibilities of Display
65
General Messages
66
From SDCS-CON-2 Board
66
From SDCS-AMC-DC Board
66
Starting Errors (E) [From SDCS-CON-2 Board]
66
Fault Signals (F)
67
Fault Signals Referring to the SDCS-AMC-DC Board
74
Alarm Signals (A)
76
Alarm Signals Referring to the SDCS-AMC-DC Board
78
ABB DCS 600 MultiDrive Series Manual (62 pages)
DCS Thyristor Power Converters for DC Drive Systems 25 to 5150 A/10300 A. Manual for 12 – Pulse Operation parallel/serial/sequential
Brand:
ABB
| Category:
Media Converter
| Size: 1.15 MB
Table of Contents
Table of Contents
4
Chapter 1 - Introduction
7
How to Use this Manual
7
Contents of this Manual
7
Target Group
8
Chapter 2 - Twelve-Pulse Technology
9
Definition of 12 - Pulse Technology
9
Types of 12 - Pulse Configurations
9
Pulse Parallel Configuration
9
Pulse Serial Configuration
10
Pulse Configuration with Master / Follower Link Used for Tandem Motors
12
T-Reactor for 12 - Pulse Parallel Configurations
13
Line/Power Transformers Used in 12 - Pulse Configurations
14
Earth Fault (Insulation) Monitoring
16
Advanced Current Measurement
18
Control, Trip, Emergency Operation
19
Drive Logic DCS 600
19
Software 15.606/15.204
20
Pulse Parallel Configuration
21
Pulse Serial/Sequential Configuration
22
Pulse Configuration with Only One Main Contactor
23
Chapter 3 - Twelve-Pulse Parallel Configurations with DCS 600
25
Twelve-Pulse Parallel Hardware Configurations
25
Master / Follower Link Used for Tandem Mills
26
Twelve-Pulse Parallel Software Configurations
27
Pulse Communication Via SDCS-CON-2 Channel V260 (12 - Pulse Link)
27
Dataset for 12 - Pulse Parallel Mode
27
Pulse Software Configuration for Parallel Mode
27
Functional Description of 12 - Pulse Parallel Configurations
29
Dynamic Response
29
Bridge Reversal
30
Chapter 4 - Twelve-Pulse Serial / Sequential Configurations with DCS 600
31
Twelve-Pulse Serial/Sequential Hardware Configurations
31
Communication Link
31
Two Drive Systems in 12 - Pulse Serial / Sequential Configuration
32
With Master / Follower Link
32
Twelve-Pulse Serial / Sequential Software Configurations
33
Pulse Com- Munication Via SDCS-CON-2 Channel V260 (12 - Pulse Link)
33
Dataset for 12 - Pulse Serial / Sequential Mode
33
Pulse Software Configuration for Serial / Sequential Mode
33
Monitoring and Fault Signals
34
In the 12 - Pulse Serial / Sequential Master
34
In both the Master and the Slave Converter
34
Functional Description of 12 - Pulse Serial / Sequential Configurations
35
Dynamic Response
35
Controller Adjustment (Serial / Sequential Mode)
36
Measuring the DC Voltage (Serial / Sequential Mode)
37
Solution 2: AC + DC Voltage Transducers
40
Extended Voltage Range (up to 1000 V)
44
In 6 - Pulse Operation
47
In 12 - Pulse Operation
49
Chapter 5 - Parameters for 12 - Pulse Operation
49
Chapter 6 - Start-Up Instructions
51
General Notes
51
Incoming Inspection
51
Rating Plate
51
Safety Instructions
52
Overview
52
Warnings
52
Danger: High Voltage
52
Warning of Electrostatic Discharge
53
Notes
54
Mains Connection
54
Intended Use
54
Commissioning of 12 - Pulse Configurations
55
Commissioning of a 12 - Pulse Parallel Configuration
55
Master
55
Slave
56
Pulse Parallel Mode
56
Commissioning of a 12 - Pulse Serial Configuration
57
Master
57
Slave
58
Pulse Serial Mode
58
Commissioning of a 12 - Pulse Sequential Configuration
59
Master
59
Slave
60
Advertisement
ABB DCS 600 MultiDrive Series Manual (49 pages)
DCS Thyristor Power Converters for DC drive systems 25 to 5150 A 6 to 4900 kW
Brand:
ABB
| Category:
Media Converter
| Size: 1.76 MB
Table of Contents
Table of Contents
2
List of Contents
2
Product Overview
3
Unit Range
3
Basic Functions
4
Controlling and Operating
4
Design and Commissioning Tools
4
Monitoring Functions
4
Armature Current Converter
5
Components Overview
5
Field Supply Converter
6
Environmental Conditions
7
Power Converter Modules
8
Product View
9
Overload Withstand Capability
10
Types of Load
11
Field Supplies
12
General Data
12
In-/Output Signals
13
Options for Power Converter Modules
13
Description of I/O Signals
14
Connection of the LED Monitoring Display
15
LED Monitoring Display
15
Operation by Panel
15
Serial Interfaces
15
Panel (Control and Display Panel)
16
Operation by PC
17
Drive Control
17
Drives Window
18
Signals and Parameters Display
18
System Configuration Display
18
Drives Panel Display
18
Line Reactors for Armature-Circuit Supply
19
Aspects of Fusing for Armature-Circuit and Field Supplies of DC Drives
21
Faults Within the Unit Electronics
21
Unit Configuration
21
Supply and Fusing for the Field Supply
22
Additional Components for Field Supply
23
Commutating Reactor
23
Fuses and Fuse Holders for Armature Supply
23
EMC Filters
24
Earth Fault Monitor
24
Electronic System / 1-Phase Fan Supply
24
Classification
25
Filter in a Grounded Line (Earthed TN or TT Network)
26
Single - Phase Filters for Field Supply
26
Three - Phase Filters
26
Commutation and Line Chokes
27
Converter Transformers
27
Installation Hints
27
Separation Transformers
27
Connection Example in Accordance with EMC
28
1 DCS 600 Multidrive
29
Basic Structure of DCS 600 Multidrive
29
Control Modes
29
Overview of Software (Version 15.XXX)
29
Emergency Off/Emergency Stop
30
Normal Start
30
Normal Stop
30
Start, Stop and Fault Reactions
30
Control and Status
31
Speed Control
32
Torque Control
32
Armature Current Control
33
Armature Voltage Control
33
Fiel Current Control
33
Torque Generation
33
Software Diagrams
34
Software Structure - Speed Reference Chain
35
Software Structure - Torque Control Chain
36
Software Structure - Armature Current Control
37
Software Structure - Inductive Load Current Control
38
Auxiliary Control Word
39
Main Control Word
39
Auxiliary Status Word
40
DI Status Word
40
Main Status Word
40
Digital Inputs/Outputs
41
Analogue Inputs
42
Armature Current Converter Wiring Diagram
43
4 Connection Examples
43
Field Supply Converter Wiring Diagram
44
ABB DCS 600 MultiDrive Series Service Manual (73 pages)
DCS Thyristor Power Converters for DC Drive Systems 25 to 5150 A
Brand:
ABB
| Category:
Media Converter
| Size: 1.57 MB
Table of Contents
Safety Instructions
5
Table of Contents
9
Chapter 1 - Introduction
11
How to Use this Manual
11
Contents of this Manual
11
Target Group
12
Associated Publications
12
Storage and Transport
12
Rating Plate and Type Code
12
Chapter 2 - Fault Tracing Thyristors
15
How to Detect, if a Thyristor Is Faulty
15
A Fuse Is Blown
15
Ripple Monitor
15
How to Find a Faulty Thyristor
16
Converters Size C1 and C2/C2B (25
16
Blown Fuses
16
Converters Size A5, C3 and C4 (900
17
Blown Fuses
17
Ripple Monitor
17
Chapter 3 - Handling the Semiconductors
19
General Instruction How to Handle the Semiconductors
19
Chapter 4 - Exchange of Thyristors for Sizes C1/C2/C2B
21
Installation of Thyristor Modules in Converters Size C1/C2/C2B (25
21
Required Tools
21
Remove Faulty Thyristor Modules
21
Install New Thyristor Modules
22
Install New Thyristor
22
Thyristor Module Location
23
Module Terminals
28
Chapter 5 - Exchange of Thyristors for Size A5
31
Installation of "Disc Type" Thyristor in Converters Size A5 (900
31
Required Tools
31
Find Faulty Thyristor
32
Remove Faulty Thyristor
33
Install New Thyristor
34
Chapter 6 - Exchange of Thyristors for Size C3
39
Installation of "Disc Type" Thyristor in Converters Size C3 (900
39
Required Tools
39
Remove Faulty Thyristor
40
Find Faulty Thyristor
40
Chapter 8 - Compatibility of SDCS-PIN-2 Boards
51
Description of SDCS-PIN-20Xb Boards
51
Hardware Coding
51
Snubber Circuit
51
Compatibility of SDCS-PIN-20X Boards
52
Compatibility of SDCS-PIN-20X and SDCS-PIN-2X Boards
52
Change SDCS-PIN-2X Boards
53
Chapter 9 - Preventive Maintainance
55
Recommended Regular Maintenance
55
Air Filters
55
Cooling Air Pressure Switch in Converter Modules Type C4
55
Fan
55
Heatsink
55
Internal High Current Connections in Converters Type C4
56
Relays and Electrical Connections
56
ABB DCS 600 MultiDrive Series Manual (48 pages)
Brand:
ABB
| Category:
Media Converter
| Size: 1.16 MB
Table of Contents
Table of Contents
2
Environmental Conditions
7
DCS 600 Power Converter Modules
8
DCS 600 Overload Withstand Capability
11
Field Supply
13
In-/Output Signals
15
Serial Interfaces
17
Operation by the Panel
17
Panel (Control and Display Panel)
18
Operation by the PC
19
Drive Control
19
Options
21
Aspects of Fusing for Armature Circuits and Field Supplies of DC Drives
23
Semiconductor Type F1 Fuses and Fuse Holders for AC and DC Power Lines
25
Transformer T3 for Field Supply
25
Commutating Reactor
26
Auxiliary Transformer T2 for Electronic System / Fan Supply
26
Residual Current Detection
26
EMC Filters
28
Overview of Software (Vers. 15.XXX)
31
Basic Structure of DCS 600 Multidrive
31
Control Modes
31
Start, Stop and Fault Reactions
32
Torque Control
34
Speed Control
34
HMI (Human Machine Interface)
34
Torque Generation
35
Software Diagrams
36
Connection Examples
45
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