ABB ACS800-67LC Manuals

ABB ACS800-67LC Manuals

Manuals and User Guides for ABB ACS800-67LC. We have 1 ABB ACS800-67LC manual available for free PDF download: Hardware Manual

ABB ACS800-67LC Hardware Manual

ABB ACS800-67LC Hardware Manual (154 pages)

WIND TURBINE CONVERTERS

Brand: ABB | Category: Media Converter | Size: 13.77 MB

Table of Contents

Table of Contents
5
1 Safety Instructions

11
- What this Chapter Contains
  11
- Use of Warnings
  11
- Safety in Installation and Maintenance
  12
  - Electrical Safety
    12
    
    Grounding
    13
  - General Safety
    13
    
    Printed Circuit Boards
    13
    
    Fiber Optic Cables
    13
    
    Work with an Installation Stand and Lifting
    14
    
    Work on the Liquid Cooling System
    14
- Safe Start-Up and Operation
  15
  - General Safety
    15
2 Introduction to the Manual

17
- What this Chapter Contains
  17
- Applicability
  17
- Target Audience
  17
- Purpose of the Manual
  17
- Contents of the Manual
  18
- Related Documents
  18
- Categorization by Frame Size and Option Code
  18
- Quick Installation, Commissioning and Operation Flowchart
  19
- Terms and Abbreviations
  20
3 Operation Principle and Hardware Description

23
- What this Chapter Contains
  23
- Operation Principle
  23
- Product Overview
  26
  - Layout
    26
    
    Converter with 200 MM Wide Incoming Cubicle
    27
    
    Converter with 400 MM Wide Incoming Cubicle (Option +C111)
    28
  - Power Modules
    29
  - Crowbar
    30
  - Smoke Detector
    31
  - Power Cable Lead-Throughs
    32
    
    Blank Plate
    32
    
    Sealing Modules
    32
    
    Cable Glands
    32
  - Control Interfaces
    33
- Circuit Boards
  34
- Type Designation Labels
  38
- Type Designation Key
  39
  - Basic Code
    39
  - Option Codes (+ Codes)
    40
4 Mechanical Installation

43
- What this Chapter Contains
  43
- Safety
  43
- Checking the Installation Site
  43
- Required Tools
  44
- Unpacking
  44
- Checking the Delivery
  44
- Moving the Unit
  45
- Overview of the Installation Procedure
  46
- Fastening the Cabinet to the Roof
  47
- Joining the Liquid Cooling Unit to the Converter Cabinet
  49
  - Connecting the Liquid Pipes
    49
- Miscellaneous
  50
5 Planning the Electrical Installation

53
6 Electrical Installation

67
7 Installation Checklist

87
- Mechanical Installation
  87
- Electrical Installation
  87
- Cooling Circuit
  88
8 Maintenance

89
- What this Chapter Contains
  89
- Maintenance Intervals
  89
- Power Connections
  90
  - Tightening
    90
  - Cleaning and Greasing
    90
- Fans
  90
- Converter Module
  95
  - Replacing the Converter Module
    95
  - Installing the Installation Stand
    98
- Capacitors
  99
  - Reforming the Capacitors
    99
  - Replacing the Capacitors
    99
- PPCS Branching Unit (APBU-XX)
  100
  - Replacing the Memory Backup Battery
    100
- Replacing the Pressure Transmitter
  101
- Replacing DC Fuses
  102
  - Bussmann Fuses
    103
  - Mersen Fuses
    103
- Replacing AC Fuses (Option +C111)
  104
- Replacing the Capacitor of the LCL Filter
  105
- Replacing the Temperature Measurement Sensor
  106
- Replacing the Smoke Detector
  107
- Replacing the Main Contactor
  108
- Replacing the Charging Circuit Resistors
  110
- Replacing the Crowbar
  111
- Replacing the Crowbar Resistor
  112
9 The Internal Cooling Circuit

113
- What this Chapter Contains
  113
- Hardware Description
  113
  - General
    113
  - Diagram of the Internal Cooling Circuit
    114
- Planning the Cooling System
  114
  - Connection to a Customer Cooling Unit
    114
    
    General Requirements
    114
    
    Additional US and Canada Requirements
    115
    
    Coolant Temperature Control
    115
- Mechanical Installation
  115
  - Coupling the Internal Cooling Circuit to a Customer Cooling Unit
    115
- Maintenance
  116
- Specifications
  117
  - Temperature Limits
    117
  - Pressure Limits
    118
  - Water Quality
    119
  - Freeze Protection and Corrosion Inhibition
    119
    
    Glycol Concentration
    119
  - Approved Coolants
    120
  - Materials
    120
10 Technical Data

121
- What this Chapter Contains
  121
- Ratings
  121
  - Grid-Side Converter Ratings
    121
  - Rotor-Side Converter Ratings
    122
  - Definitions
    122
  - Derating
    122
    
    Temperature Derating
    122
    
    Altitude Derating
    122
- Type Equivalence Table
  123
- Fuses
  123
  - Main Circuit AC Fuses
    123
  - Main Circuit DC Fuses
    123
- Dimensions and Free Space Requirements
  124
- Losses, Cooling Data and Noise
  124
  - Internal Cooling Circuit Data
    125
- LCL Filter Data
  125
- Terminal and Lead-Through Data for the Power Cables
  125
- Terminal and Lead-Through Data for the Control Cables
  126
- Electric Power Network Specification
  127
- Generator Connection Data
  127
- DC Resistor Connection Data
  128
- DC Connection Data
  128
- Efficiency
  128
- Degree of Protection
  128
- Ambient Conditions
  128
- Materials
  129
- Auxiliary Circuit Current Consumption
  129
  - Cooling Fans
    129
  - UPS Supply
    129
  - Non-UPS Supply
    129
- Applicable Standards
  130
- Grid Codes
  130
- CE Marking
  130
  - Compliance with the European Low Voltage Directive
    130
  - Compliance with the European EMC Directive
    130
- Compliance with the European Machinery Directive
  130
  - Declaration of Incorporation
    131
  - Validating the Operation of a Safety Function
    132
    
    Authorized Person
    132
    
    Acceptance Test Reports
    132
- Compliance with the en 61800-3
  132
  - Definitions
    132
  - Category C3
    132
  - Category C4
    133
- UL Marking
  133
  - UL Checklist
    133
- CSA Marking
  134
- C-Tick Marking
  134
- Disclaimer
  134
11 Dimension Drawings

135
- What this Chapter Contains
  135
- ACS800-67LC-1075/0575-7 and -1375/0575-7
  136
  - With 400 MM Wide Incoming Cubicle (Option +C111)
    137
- Acs800-67Lc-1375/1125-7
  138
  - With 400 MM Wide Incoming Cubicle (Option +C111)
    139
- ACS800-67LC-1595/0865-7 and -2035/1125-7
  140
  - With 400 MM Wide Incoming Cubicle (Option +C111)
    141
- Sealing Modules for Grid Cables
  142
  - Option +1H370
    142
  - Options +1H370 and +C111
    142
  - Options +2H370 and +C111
    143
  - Option +1H371
    143
  - Options +1H371 and +C111
    144
  - Options +2H371 and +C111
    144
  - Option +H378
    145
  - Options +H378 and +C111
    145
- Sealing Modules for Rotor Cables
  146
  - Option +1H372
    146
  - Option +2H372
    147
  - Option +3H372
    148
  - Option +1H373
    149
  - Option +2H373
    150
  - Option +3H373
    151
  - Option +H375
    152
Further Information

153
- Product and Service Inquiries
  153
- Product Training
  153
- Providing Feedback on ABB Drives Manuals
  153

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