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ABB ACS550 Series Manuals
Manuals and User Guides for ABB ACS550 Series. We have
7
ABB ACS550 Series manuals available for free PDF download: User Manual, Quick Start Up Manual, Quick Start Manual, Installation Supplement Manual
ABB ACS550 Series User Manual (311 pages)
Brand:
ABB
| Category:
Controller
| Size: 7.66 MB
Table of Contents
Safety
5
Use of Warnings and Notes
5
Table of Contents
7
Table of Contents
10
Table of Contents
11
Installation Flow Chart
11
Preparing for Installation
12
Lifting the Drive
12
Unpacking the Drive
12
Drive Identification
12
Type Code
13
Ratings and Frame Size
13
Serial Number
13
Motor Compatibility
14
Tools Required
14
Suitable Environment and Enclosure
14
Suitable Mounting Location
15
Installing the Drive
16
Prepare the Mounting Location
16
Remove the Front Cover
16
Mount the Drive
17
Wiring Overview
18
Conduit/Gland Kit
18
Wiring Requirements
18
Power Connection Diagrams
20
Control Terminals Table
22
Install the Wiring
24
Checking Motor and Motor Cable Insulation
24
Wiring IP21 / UL Type 1 Enclosure with Cables
25
Wiring IP21 / UL Type 1 Enclosure with Conduit
26
Wiring IP54 / UL Type 12 Enclosure with Cables
27
Wiring IP54 / UL Type 12 Enclosure with Conduit
28
Check Installation
29
Reinstall the Cover
30
Start-Up, Control with I/O and ID Run
31
How to Start up the Drive
31
How to Perform the Limited Start-Up
31
Power-Up
32
Manual Entry of Start-Up Data
32
Identification Magnetization with ID Run Selection 0 (Off/Idmagn)
34
Direction of the Motor Rotation
34
Speed Limits and Acceleration/Deceleration Times
35
Saving a User Parameter Set and Final Check
35
How to Perform the Guided Start-Up
36
Selecting the Language
36
Starting the Guided Set-Up
36
How to Control the Drive through the I/O Interface
38
Preliminary Settings
38
Starting and Controlling the Speed of the Motor
38
Changing the Direction of Rotation of the Motor
38
How to Perform the ID Run
39
ID Run Procedure
39
ID Run with the Assistant Control Panel
40
ID Run with the Basic Control Panel
40
Control Panels
41
About Control Panels
41
Compatibility
41
Assistant Control Panel
42
Features
42
Overview
42
Status Line
43
Operation
43
How to Do Common Tasks
44
How to Get Help
45
How to Find out the Panel Version
45
How to Start, Stop and Switch between Local and Remote Control
46
Output Mode
47
How to Change the Direction of the Motor Rotation
47
How to Set the Speed, Frequency or Torque Reference
48
How to Adjust the Display Contrast
48
Parameters Mode
49
How to Select a Parameter and Change Its Value
49
How to Select the Monitored Signals
50
Index
50
Assistants Mode
51
How to Use an Assistant
51
Changed Parameters Mode
54
How to View and Edit Changed Parameters
54
Fault Logger Mode
55
How to View Faults
55
Clock Set Mode
56
Parameter Backup Mode
58
How to Upload and Download Parameters
59
How to View Information about the Backup
60
I/O Settings Mode
61
Basic Control Panel
62
How to Browse the Monitored Signals
65
Reference Mode
66
Copy Mode
69
Application Macros
71
ABB Standard Macro
72
Input Signals
72
Output Signals
72
Jumper Setting
72
3-Wire Macro
73
Alternate Macro
74
Motor Potentiometer Macro
75
Hand-Auto Macro
76
PID Control Macro
77
PFC Macro
78
Torque Control Macro
79
Connection Example of a Two-Wire Sensor
80
User Parameter Sets
81
Macro Default Values for Parameters
82
Acs550-01
82
Acs550-U1
83
Complete Parameter List
85
Complete Parameter Descriptions
98
Group 01: OPERATING DATA
100
Group 03: FB ACTUAL SIGNALS
104
Group 04: FAULT HISTORY
106
Group 10: START/STOP/DIR
107
Group 11: REFERENCE SELECT
109
Group 12: CONSTANT SPEEDS
112
Group 13: ANALOG INPUTS
115
Group 14: RELAY OUTPUTS
116
Group 15: ANALOG OUTPUTS
119
Group 16: SYSTEM CONTROLS
121
Group 20: LIMITS
125
Group 21: START/STOP
128
Group 22: ACCEL/DECEL
131
Group 23: SPEED CONTROL
133
Group 24: TORQUE CONTROL
135
Group 25: CRITICAL SPEEDS
136
Group 26: MOTOR CONTROL
137
Group 29: MAINTENANCE TRIG
139
Group 30: FAULT FUNCTIONS
140
Group 31: AUTOMATIC RESET
143
Group 32: SUPERVISION
144
Group 33: INFORMATION
146
Group 34: PANEL DISPLAY
147
Group 35: MOTOR TEMP MEAS
150
Group 36: TIMED FUNCTIONS
152
Group 37: USER LOAD CURVE
156
PID Controller - Advanced
160
Group 42: EXT / TRIM PID
168
Group 50: ENCODER
170
Group 51: EXT COMM MODULE
171
Group 52: PANEL COMM
172
Group 53: EFB PROTOCOL
173
Group 81: PFC CONTROL
175
Group 98: OPTIONS
187
Embedded Fieldbus
189
Control Interface
189
Overview
189
Mechanical and Electrical Installation – EFB
190
Planning
190
Communication Set-Up – EFB
191
Serial Communication Selection
191
Serial Communication Configuration
192
Activate Drive Control Functions – EFB
193
Controlling the Drive
193
Start/Stop Direction Control
193
Input Reference Select
194
Miscellaneous Drive Control
194
Reference Scaling
194
Analog Output Control
195
Relay Output Control
195
Communication Fault
196
PID Control Setpoint Source
196
Actual Value Scaling
197
Feedback from the Drive – EFB
197
Pre-Defined Feedback
197
Diagnostics – EFB
198
Fault Queue for Drive Diagnostics
198
Serial Communication Diagnostics
198
Diagnostic Situations
199
Loss of Communication
199
No Master Station on Line
199
Normal Operation
199
Faults 31…33 – EFB1…EFB3
200
Intermittent Off-Line Occurrences
200
Feature Summary
201
Modbus Protocol Technical Data
201
Rtu
201
Communication Profiles
202
Mapping Summary
202
Modbus Addressing
202
Actual Values
208
Exception Codes
208
ABB Control Profiles Technical Data
209
ABB Drives Profile
209
DCU Profile
209
State Diagram
216
ABB Drives and DCU Profiles
218
Reference Handling
220
Fieldbus Adapter
221
Overview
221
Control Word
222
Output Words
222
Input Words
222
Status Word
223
Reference
223
Planning
223
Mechanical and Electrical Installation – FBA
224
Mounting Procedure
224
Communication Set-Up – FBA
225
Activate Drive Control Functions – FBA
225
Scaling
226
System Control
226
Feedback from the Drive - FBA
228
Diagnostics – FBA
229
Fault Handling
229
ABB Drives Profile Technical Data
232
ABB Drives Profile (FBA)
233
Actual Value
239
Virtual Addresses of the Drive Control
239
Generic Profile Technical Data
240
Actual Value Mapping
241
Diagnostics
243
Diagnostic Displays
243
Correcting Faults
244
Flashing Green – Alarms
244
Fault Listing
244
Fault Resetting
249
Flashing Red LED
249
Red LED
249
Correcting Alarms
250
Alarm Listing
250
History
250
Alarm Codes (Basic Control Panel)
253
Maintenance Intervals
255
Heatsink
255
Main Fan Replacement
256
Internal Enclosure Fan Replacement
257
Capacitors
258
Control Panel
258
Reforming
258
Replacement
258
Technical Data
259
Ratings
259
Ratings, 500…600 V Drives
261
Derating
262
Temperature Derating
262
Altitude Derating
262
Switching Frequency Derating
262
Input Power Connections
263
Input Power Specifications
263
Disconnecting Device for Isolation
263
Fuses
263
Emergency Stop Devices
265
Input Power Cables/Wiring
265
Ground Connections
266
Corner Grounded TN Systems
267
Drive’s Power Connection Terminals
268
Power Terminal Considerations – R6 Frame Size
269
Crimp-On Ring Lugs
269
Screw-On Terminal Lugs
270
Motor Connections
271
Motor Connection Specifications
271
Motor Cable Length for 400 V Drives
272
Motor Cable Length for 600 V Drives
273
Motor Thermal Protection
273
Ground Fault Protection
273
Grounding and Routing
274
Motor Cable Shielding
274
Grounding
274
Drive’s Motor Connection Terminals
274
Recommendation for Conductor Layout
275
Effective Motor Cable Screens
275
EN 61800-3 Compliant Motor Cables
275
Brake Components
277
Availability
277
Selecting the Braking Resistors (Frame Sizes R1 and R2)
277
Installing and Wiring Resistors
280
Mandatory Circuit Protection
280
Parameter Set-Up
280
Control Connections
281
Control Connection Specifications
281
Control Cables
281
General Recommendations
281
Efficiency
282
Analog Cables
282
Digital Cables
282
Drive’s Control Connection Terminals
282
Cooling
283
Dimensions and Weights
286
Mounting Dimensions
286
Outside Dimensions
287
Drives with IP54 / UL Type 12 Enclosures
288
Degrees of Protection
289
Ambient Conditions
289
Materials
290
Applicable Standards
291
CE Marking
291
C-Tick Marking
291
UL/CSA Markings
292
IEC/EN 61800-3 (2004) Definitions
292
Compliance with the IEC/EN 61800-3 (2004)
293
Liability Limits
294
Product Protection in the USA
295
Index
297
Index
298
Index
299
Index
300
Index
301
Index
302
Index
303
Index
304
Index
305
Index
306
Index
307
Index
308
Product and Service Inquiries
309
Advertisement
ABB ACS550 Series Quick Start Up Manual (139 pages)
function blocks for Siemens PLC’s
Brand:
ABB
| Category:
Controller
| Size: 6.42 MB
Table of Contents
Table of Contents
4
List of Related Manuals
8
Introduction
8
Contents of this Chapter
8
Compatibility
8
Target Audience
9
Safety Instructions
9
Purpose of the Manual
9
Limitations
9
Contents of the Manual
10
Related Documents
10
SIMATIC Manager/Tia Portal with ABB Drives and PROFIBUS Module Setup
10
Cybersecurity Disclaimer
11
Disclaimer
11
Drive Configuration
12
Contents of this Chapter
12
Overview
12
Configuring ACS355 Drives
13
Starting ACS355 Drives for PROFIBUS DP
13
ACS355 Minimum Required Parameter Settings for PROFIBUS DP
13
Starting ACS355 Drives for PROFINET
14
ACS355 Minimum Required Parameter Settings for PROFINET
15
ACS355 more Parameters Read from Drive to PLC (Optional)
15
ACS355 more Parameters Written from PLC to Drive (Optional)
16
Configuring ACS380 Drives
16
Starting ACS380 Drives for PROFIBUS DP
16
ACS380 Minimum Required Parameter Settings PROFIBUS DS
17
Starting ACS380 Drives for PROFINET
18
ACS380 Minimum Required Parameter Settings for PROFINET
18
ACS380 more Parameters Read from Drive to PLC (Optional)
19
ACS380 more Parameters Written from PLC to Drive (Optional)
19
Configuring ACS550 Drives
20
Starting ACS550 Drives for PROFIBUS DP
20
ACS550 Minimum Required Parameter Settings for PROFIBUS DP
20
Starting ACS550 Drives for PROFINET
21
ACS550 Minimum Required Parameter Settings for PROFINET
21
ACS550 more Actual Values or Parameters to be Read from Drive to PLC (Optional)
22
ACS550 more Parameters to be Written from PLC to Drive (Optional)
22
Configuring ACS580 Drives
23
Starting ACS580 Drives for PROFIBUS DP
23
ACS580 Minimum Required Parameter Settings for PROFIBUS DP
24
Starting ACS580 Drives for PROFINET
25
ACS580 Minimum Required Parameter Settings for PROFINET
26
ACS580 more Parameters Read from Drive to PLC (Optional)
27
ACS580 more Parameters Written from PLC to Drive (Optional)
27
Configuring ACS800 Drives
27
Starting ACS800 Drives for PROFIBUS DP
27
ACS800 Minimum Required Parameter Settings for PROFIBUS DP
28
Starting ACS800 Drives for PROFINET
29
ACS800 Minimum Required Parameter Settings for PROFINET
30
ACS800 more Parameters Read from Drive to PLC (Optional)
31
ACS800 more Parameters Written from PLC to Drive (Optional)
31
Configuring ACS850 Drives
31
Starting ACS850 Drives for PROFIBUS DP
31
ACS850 Minimum Required Parameter Settings for PROFIBUS DP
32
Starting ACS850 Drives for PROFINET
32
ACS850 Minimum Required Parameter Settings for PROFINET
33
ACS850 more Parameters Read from Drive to PLC
34
ACS850 more Parameters Written from PLC to Drive
34
Configuring ACS880 Drives
34
Starting ACS880 Drives for PROFIBUS DP
34
ACS880 Minimum Required Parameter Settings for PROFIBUS DP
35
Starting ACS880 Drives for PROFINET
36
ACS880 Minimum Required Parameter Settings for PROFINET
37
ACS880 more Parameters Read from Drive to PLC (Optional)
37
ACS880 more Parameters Written from PLC to Drive (Optional)
38
Configuring ACSM1 Drives
38
Starting ACSM1 Drives for PROFIBUS DP
38
ACSM1 Minimum Required Parameter Settings for PROFIBUS DP
39
Starting ACSM1 Drives for PROFINET
40
ACSM1 Minimum Required Parameter Settings for PROFINET
41
ACSM1 more Parameters Read from Drive to PLC (Optional)
42
ACSM1 more Parameters Written from PLC to Drive (Optional)
42
SIMATIC Manager
43
Contents of this Chapter
43
Setting PG/PC Interface
44
Hardware Configuration
45
Starting a New Project
45
Adding Rack and CPU to the Hardware
46
Installing GSD Files for ABB Drives
49
Adding Drives to PROFIBUS DP Line
49
Adding Drives to PROFINET
52
Downloading Hardware Configuration
54
PLC Libraries for S7-300
56
Copying ABB_DRIVES_LIB Blocks to the Project
56
Symbol Editor
57
Fb500 Abb_Drive_Control_Fb
58
Block Variables and Data Types
60
Setting the Drive in Standby Mode
61
Setting the Drive in Run Mode
62
Downloading a Program and Setting PLC in Run Mode
63
VAT Table
64
FC501 ACS_DRIVE_PZD (Optional)
65
Block Variable and Data Types for FC501
66
Scalable Variables and Data Types
68
FC500 ACS_DRIVE_PARA (Optional)
69
Block Variables and Data Types for FC500
69
TIA Portal
71
Contents of this Chapter
71
Configuring PC IP Address
71
Configuring S7-300 PLC
73
Installing GSD and GSDML File for S7-300 PLC
79
PLC Libraries for S7-300
81
Adding ABB Drives to PROFIBUS DP Line
81
Adding ABB Drives to PROFINET
85
Downloading Configuration to PLC
89
Copying ABB Drive Libraries to S7-300 Project
90
Adding PLC Tags to S7-300
93
Fb500 Abb_Drive_Control_Fb
94
Adding Watch and Force Tables
96
Fc501 Acs_Drive_Pzd
97
Fc500 Acs_Drive_Para
99
Error Codes for FB500 and FC500
102
Configuring S7-1200 and S7-1500 PLC
105
Installing GSD File for S7-1200 PLC
108
PLC Libraries for S7-1200
109
Adding ABB Drives to PROFIBUS DP Line
109
Adding ABB Drives to PROFINET
112
Downloading Configuration to S7-1200 PLC
116
Copying ABB Drive Libraries to S7-1200 Project
118
Adding PLC Tags to S7-1200
122
Fb500 Abb_Drive_Control_Fb
123
Block Variables and Data Types for FB500
125
Fb501 Acs_Drive_Para
129
Block Variables and Data Types for FB501
130
Fb502 Acs_Drive_Pzd
135
Block Variables and Data Types for FB502
136
Further Information
138
ABB ACS550 Series Quick Start Manual (48 pages)
PLC and drives integration using Modbus RTU
Brand:
ABB
| Category:
Controller
| Size: 2.6 MB
Table of Contents
Table of Contents
2
Introduction
4
Safety Instructions
4
Limitations
4
Fieldbus Grounding
6
Fieldbus Shield
6
End Termination
6
Pull Up/Pull down Resistors
6
Drives with Embedded Fieldbus
7
Fieldbus Modules for ABB Drives
8
Common Recommendations
8
ABB Cable TK505
9
AC500 COM1 - Master at the Bus Line End
11
AC500 COM2 - Master at the Bus Line End
11
AC500-Eco COM1 - Master at the Bus Line End
11
AC500-Eco COM2 - Master at the Bus Line End
12
Drive Configuration
13
Starting up ACS310 Drives with Embedded Modbus RTU
14
Starting up ACS355 Drives with FMBA-01 Modbus RTU Adapter
15
Starting up ACS800 Drives with RMBA-01 Modbus RTU Adapter
17
Starting up ACS850, ACQ810 Drives with Embedded Modbus RTU
18
Starting up ACS880 Drives with FSCA-01 Modbus RTU Adapter
19
Starting up ACSM1 Drives with FSCA-01 Modbus RTU Adapter
20
Install Drives Library
21
Control Builder Plus for PLC and Drives
22
Hardware Configuration
22
IP Configuration of CPU (for Ethernet Connection between PC and PLC)
24
Codesys
25
CODESYS Tabs
25
Library Manager
26
PLC Logic
27
Download Program to PLC
32
Create Boot Project
33
Test the Program
34
Read and Write more Data between PLC and Drive (Optional)
36
Visualizations
43
Add more Drives (Optional)
46
Actualization Rate
47
Other Useful Documentation
47
Revision
47
Advertisement
ABB ACS550 Series Installation Supplement Manual (16 pages)
Drive IT Low Voltage AC Drives 150...550 HP
Brand:
ABB
| Category:
Controller
| Size: 1.6 MB
Table of Contents
Safety
3
General
3
Use of Warnings and Notes
3
Table of Contents
4
Table of Contents
5
Installation
5
Introduction
5
Planning
5
Moving the Unit
5
Mounting
6
Connecting Power and Control Cables
6
Maintenance
9
Safety
9
Separating the Drive and Extension Modules
9
Technical Data
11
Dimensional Drawings
11
ABB ACS550 Series User Manual (14 pages)
PumpSave 4.1, Energy Savings Calculator for Pump Drives
Brand:
ABB
| Category:
Audio & Video Accessories
| Size: 0.41 MB
Table of Contents
General Data
5
Input Data
6
System Data
6
Motor Data
7
Drive Data
11
Unit Conversions
14
ABB ACS550 Series Quick Start Manual (2 pages)
Drives 0.75...160 kW, IP54 / UL Type 12 Enclosure
Brand:
ABB
| Category:
Enclosure
| Size: 1.77 MB
ABB ACS550 Series Quick Start Manual (2 pages)
(0.75 - 160 kW), IP21 / UL Type 1 Enclosure
Brand:
ABB
| Category:
DC Drives
| Size: 0.98 MB
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