FILE NO. SERVICE MANUAL Multimedia Projector Model No. PLC-XU58 U.S.A., Canada, Europe, Asia, Africa U.K. Original Version Chassis No. MP5-XU5800 NOTE: Match the Chassis No. on the unit’s back cover with the Chassis No. in the Service Manual. If the Original Version Service Manual Chassis No.
■ Safety Instructions SAFETY PRECAUTIONS WARNING: The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is iden- tified with the line ( ) in the schematic diagram.
■ Specifications Projector Type Multi-media Projector Dimensions (W x H x D) 11.73" x 2.8" x 8.58" (298mm x 71mm x 218mm) (not including raised portions) Net Weight 6.2 lbs (2.8 kg) LCD Panel System 0.8" TFT Active Matrix type, 3 panels Panel Resolution 1024 x 768 dots Number of Pixels...
■ Circuit Protections This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the pro- jector, it will automatically turn off by operating one of the following protection circuits. ● Fuse Fuse A fuse is located inside of the projector. When the POWER indica- tor is not lightning, the fuse may be opened.
Circuit Protections ● Warning temperature and power failure protection The projector will be automatically turned off when the internal temperature of the projector is abnormally high, or the cooling fans stop spinning, or the power supplies in the projector are failed. - If the WARNING indicator is flashing, it may detect the abnormal temperature inside the projector.
■ Lamp Replacement WARNING: ORDER REPLACEMENT LAMP - For continued safety, replace with a lamp assembly of the same Type No. Service Parts No. type. POA-LMP55 610 309 2706 - Allow the projector to cool for at least 45 minutes before you open the lamp cover.
■ Mechanical Disassemblies Mechanical disassemble should be made following procedures in numerical order. Following steps show the basic procedures, therefore unnecessary step may be ignored. Caution: The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety.
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Mechanical Disassemblies Cabinet Front, R/C Board, FN902 removal Remove 2 screws (M3x8), 2 screws (M2.5x6) and disconnect terminal “K8D” on the Main Board. Pull the Cabinet Front forward off and remove 1 screw (T3x6) to take the R/C Board off. Disconnect terminal “K8P”...
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Mechanical Disassemblies Speaker, AV and DVI Board removal Pull the speaker “SP901” upward off from the speaker groove. Remove 1 screw (M4x6) to release grounding wires. Pull the Rear Panel ass’y upward off. Remove 4 screws (T3x6) and remove the AV Board and remove 3 screws (T3x6) and remove the DVI Board.
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Mechanical Disassemblies Power , Lamp Ballast, Lamp Cover SW Board removal Isolation plate Remove the isolation plate on the power box. Remove 4 screws (T3x6) and disconnect terminals Power Board “K6A”, “K6B” and “K6D” then remove Power Board upward. Remove 4 screws (T3x6) and disconnect terminal "CB2”...
■ Optical Parts Disassemblies Before taking this procedure, remove Cabinet Top , Cabinet Front and Main Board following to the “Mechanical Disassemblies”. Disassembly requires a 2.0mm hex wrench. Projection Lens removal Remove 4 screws (M2.5x8) and remove the Projection Lens. Fig.1 Integrator Lens-In disassembly Remove 2 screws...
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Optical Pats Disassemblies Relay Lens-Out disassembly Remove 2 screws (M2.5x5) and pull the Relay Lens-Out ass’y upward. Remove 2 screws (M2x3) to take the Lens off from the holder. Note: There is no mounting direction of the lens. Holder Relay Lens-Out Fig.3- Fig.3- Polarized Glass-In removal...
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Optical Parts Disassemblies LCD Panel/Prism Ass’y removal LCD Panel/ Insert the hexial driver into a hole on the cabinet bottom Prism Ass’y and loosen 1 screw on the Prism base. Loosen 2 screws on the LCD Panel/Prism ass’y. Pull the LCD Panel/Prism ass’y upward off from the opti- cal unit.
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Optical Parts Disassemblies Polarized Glasses-Out removal Remove 1 screw and remove the holder and then take the polarized glasses (R) and (B). Remove 1 screws and remove the stopper and then take the polar- ized glass (G) and pre-polarized glass (G). Remove 1 screws and remove the stopper Pre-Polarized Glass(B)
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Optical Parts Disassemblies Locations and Directions When the optical parts in the optical unit mounting or assembling, the Key No. Description parts must be mounted in the specified location and direction as Integrator lens (OUT) shown in figure below. Prism beam splitter (PBS) Condenser lens (OUT) Dichroic mirror (B) Dichroic mirror (G)
■ Adjustments ● Turning On the Projector If the PIN code is set on the projector, you cannot start operating the projector. The PIN code can be reset to the fac- tory default setting (1234) according to the following procedure. When you reset the PIN code, the Logo PIN code and key lock will be reset, as well.
■ Optical Adjustments Before taking optical adjustments below, remove the Cabinet Top following to the “Mechanical Disassemblies”. Adjustments require a 2.0mm hex wrench and a slot screwdriver. When you adjust Integrator lens or Relay lens adjustment, you need to disconnect FPC cables of LCD panels on the main board. Optical adjustment requires a 2.0mm hex wrench and a slot screwdriver.
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Optical Adjustments Integrator lens adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of integrator lens assy to make color uniformity in white. 1) If the shading appears on the left or right of the screen as White shown in Fig.2-1, loosen 2 screws , and adjust the slot...
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Optical Adjustments Relay lens-Out adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of relay lens assy to make color unifor- mity in white. If the shading appears on the left or right of the screen as shown in White Fig.3, loosen 1 screw , and adjust the slot...
■ Electrical Adjustments ● Service Adjustment Menu Operation To enter the service mode To enter the “Service Mode”, press and hold the MENU and INPUT buttons on the projector at the same time for more than 3 seconds. The service menu appears on the screen as follows. To adjust service data Select the adjustment group no.
Electrical Adjustments ● Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the follow- ing adjustments except requiring the readjustments in servicing otherwise it may cause loss of per- formance and product safety.
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Electrical Adjustments Fan Control adjustment Clamp adjustment [AV] 1. Set the lamp mode to "Normal" and then enter the 1. Receive the 16-step gray scale composite video sig- service mode. nal with Video [Video] mode. 2. Select group no. “ ”, item no.
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Electrical Adjustments Sub Gain adjustment [PC] Video Center adjustment 1. Receive the 16-step grey scale computer signal with 1. Receive the 16-step grey scale computer signal with Computer2 [RGB] mode. Computer2 [RGB] mode. 2. Enter the service mode. 2. Enter the service mode TPG1 TPG1 3.
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Electrical Adjustments ⁄1 Common Center adjustment White Balance adjustment t1. Receive the 1 line black/white pattern computer sig- [PC WHITE BALANCE ADJUSTMENT] nal with Computer2 [RGB] mode. 1. Receive the 16-step gray scale computer signal with 2. Enter the service mode. Computer2 [RGB] mode.
Electrical Adjustments ● Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjust- ment items indicated with “✻” are required to readjust following to the “Electrical adjustments”. Other items should be used with the initial data value.
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Electrical Adjustments Adjustment Item Initial Value Range Input source / Description FAN_TEMP_C_WARNING 30 ~ 100 Temperature C to judge the abnormal temperature, for Lamp FAN_TEMP_B-A_WARNING 0 ~ 100 Temperature B-A to judge the abnormal temperature, for detecting clogged filter FAN_TEMP_C-A_WARNING 0 ~ 100 Temperature C-A to judge the abnormal temperature, for detecting clogged filter FAN_CONTROL_SW...
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Electrical Adjustments Adjustment Item Initial Value Range Input source / Description CLECO_VALU_FAN2_MAX Maximum Control Value for FAN2 at Ceiling Eco Mode ✻ Fan Control Adjustment FAN1_ADJUST_VOLT_MIN DAC Adjustment Value at minimum driving voltage for FAN1 ✻ Fan Control Adjustment FAN1_ADJUST_VOLT_MAX DAC Adjustment Value at maximum driving voltage for FAN1 ✻...
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Electrical Adjustments Adjustment Item Initial Value Range Input source / Description Film HIDIFFTH 0 255 Film LWMOTHR 0 ~ 16 Film HIMOTHR 0 ~ 16 Group: 301 Color Gain AV Color 0 ~ 63 Color[0-63] on AV menu Color Space Converter 0 ~ 95 PW463 Extended Input Port CSC TB1274AF C Out...
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Electrical Adjustments Adjustment Item Initial Value Range Input source / Description HDTV DISP DOTS 0 ~ 4096 HDTV H BACK PORCTH 0 ~ 4096 HDTV V BACK PORCTH 0 ~ 4096 HDTV DISP LINE 0 ~ 4096 HDTV CLAMP 0 ~ 127 HDTV WIDTH 0 ~ 63 Group: 515 HDTV 480p Gakaku (Component)
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Adjustment Item Initial Value Range Input source / Description RGB DISP LINE 0 ~ 4096 RGB CLAMP 0 ~ 127 RGB WIDTH 0 ~ 63 Group: 524 RGB 575p Gakaku RGB TOTAL DOTS 1385 0 ~ 4096 RGB DISP DOTS 1052 0 ~ 4096 RGB H BACK PORCTH...
Chassis Block Diagrams Auto-keystone Correction This projector carries out the keystone correction automatically by using a G-sensor,IC3851, on the main board. The G-sensor detects the inclination of the projector and sends data as a voltage to the A/D converter,IC3801. The A/D converter converts analoge voltage value to digital data and sends data to the system control, IC301 via the IIC bus lines.The system control, IC301, calculates the keystone correction value according to the data detected from the G-sensor by using the predefined conversion table, and always adds the proper keystone cor- rection into the projected picture automatically.
■ Troubleshooting No Power This projector provides a function which can be specified a defective area simply by indicating the LEDs on the con- trol panel. Connect the AC cord and press the Power button once and then check the LED indication. - When all of LED indicators are not lighting, the symptom indicates that the primary power supply circuit does not operate properly.
Troubleshooting No Picture Check following steps. No picture with all of Check signal processing stage and LCD driving stage; input sources Check RGB S&H signals at test points TPB1, TPB2, TPG1, TPG2, TPR1, TPR2. Check PSIG signals at test points TPPSIG and TPZPSIG. Check power supply circuit 15.5V and peripheral circuit.
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Troubleshooting From previous page No picture with S-VIDEO Check AV source selecting stage; input source Check S-video signal (Y/C) on the AV board. S-C signal is applied to pin 43 of IC3101<Video Decoder>, and S-Y signal is applied on pin 44 of IC3101. S_SW signal (S-VIDEO:L) is input to pin 6 of IC2321<I/O>.
Troubleshooting No Sound Check following steps. Check if the audio sig- Check IC001 and peripheral circuit. nal is observed at pins 2 Check the switching voltage at pins 9 and 10. and 13 of IC001. pin9: L pin10: L: PC audio input pin9: L pin10: H: AV audio input Check if the audio sig- nal is observed at pins 3...
■ Control Port Functions ● System Control & I/O Port Table (IC801) Pin No. Name Function Name Function Action PE5/D5 POWER_SW Power_SW "H":On PE6/D6 SCL 5 IIC Bus 5 SCL “L ”: active PE7/D7 LAMP_SW Lamp LED “H”: On PD0/D8 DATA0 Data Bus 0 PD1/D9...
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Control Port Functions Pin No. Name Function Name Function Action Operation Mode Control2 “H” Fixed PF7/Ø Ø ØOutput PF6/AS ASOutput PF5/RD Read Signal SRAM Control PF4/HWR Write Signal (Upper 8 bits) SRAM Control PF3/LWR/ADTRG/IRQ3 SRAM_INTR DualRam Interrupt “L ”active PF2/WAIT TURBO_CS Chip Select for Turbo Gate Array “H”: active...
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Control Port Functions ● IIC Bus DA Converter (M62393, IC281) Port Functions Pin No. Name Function Action Reset Fixed “H” IIC SCL Active “L ” IIC SDA Active “L ” Not used Not used Not used Not used VrefL D/A converter lower ref. voltage Connected to GND VrefU1 D/A converter upper ref.
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Control Port Functions ● Input/Output Expander Port Functions IC Ref. No Signal Name Function Note IC2321 CS_IN Not used TC74LCX541 SC_SW Scart Selection SIgnal input L: Scart on S_SW S-Video Selection Signal input L: S-Video on CARD_IN Imager Card Signal input L: Imager on W_LAN_IN Wireless LAN Signal input...
■ Waveform CVBS <K3Y-51> Y signal <IC3101-5> C signal <IC3101-7> HSYNC signal <IC3101-9> VSYNC signal <IC3101-4> GHS signal <TGHS_1> GVS signal <TGVS> DHS signal <TDHS> DVS signal <TDVS> R-S&H signal <TPR1> G-S&H signal <TPG1> B-S&H signal <TPB1> -51-...
■ Cleaning After long periods of use, dust and other particles will accumulate on the LCD panel, prism, mirror, polarized glass, lens, etc., causing the picture to darken or color to blur. If this occurs, clean the inside of optical unit. Remove dust and other particles using air spray.
■ Electrical Parts List MP5-XU5800 Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a ! mark in this parts list and the circuit diagram show components whose value have spe- cial significance to product safety.
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MP5-XU5800 Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. ● OUT OF CIRCUIT BOARD R/C Board F601 Main Board Fuse Power Board AV Board A901 DVI Board Ballast Board Lamp Cover SW Board FN904 Cooling Fan(R) FN905 Cooling Fan(G)
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MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description IC7031 409 334 0134 IC TC7W125FU ASSEMBLIED BOARDS IC7051 409 530 9119 IC PQ070XH02ZP IC7071 409 334 0134 IC TC7W125FU 610 306 7278 ASSY,PWB,DVI MA7A CAPACITOR 610 318 8119 ASSY,PWB,AV MT7A C1086...
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MP5-XU5800 Electrical Parts List Key No. Part No. Description Key No. Part No. Description R7011 401 105 0613 MT-GLAZE 10K JA 1/16W 405 014 4618 TR 2SC2412K T146 S R7012 401 105 0613 MT-GLAZE 10K JA 1/16W 405 015 8724 TR 2SC2812-L6-TB R7013 401 105 0613...
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SANYO Electric Co., Ltd. (MP5A) Jan. 2005 BB 400 Printed in Japan...
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PLC-XU58 MP5-XU5800 These schematic diagrams and printed wiring board drawings are part of the service manual original for chassis No. MP5-XU5800, model PLC-XU58. File with the service manual No. SM5110721-00. Note: All the information of part numbers and values indicated on these diagrams are at the beginning of production.
■ Parts description and reading in schematic diagram MP5-XU5800 1. The parts specification of resistors, capacitors and Resistor Reading coils are expressed in designated code. Please check Example 1/2 D J 10K B the parts description by the following code table. 2.
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■ Pin description of diode, transistor and IC MP5-XU5800 ● Diode ● Diode K: Cathode A: Anode ● Transistor/FET ● Transistor/FET C: Collector D: Drain B: Base G: Gate Index E: Emitter S: Source C1 C2 C1 C2 ● IC ●...
■ Schematic Diagrams CAUTION Fuse of the specified parts number must be used. Unauthorized substitutions may result in fire or accident. PROJECTION LENS THERMOSTAT SW (SET TO OPEN AT 90 ±5°C) (SET TO OPEN AT 90+/-5C) SW902 AC CORD POWER FACTOR CORRECTION S10B5540N 1AV4W11B POWER...
■ Printed Wiring Board Diagrams ! CAUTION This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold sides (secondary circuit) at the same time.