Asus 5535 Series Service Manual
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Asus 5535 Series Service Manual

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Aspire 5535/5235 Series
Service Guide
Service guide files and updates are available
on the ACER/CSD web; for more information,
please refer to
http://csd.acer.com.tw
PRINTED IN TAIWAN

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Summary of Contents for Asus 5535 Series

  • Page 1 Aspire 5535/5235 Series Service Guide Service guide files and updates are available on the ACER/CSD web; for more information, please refer to http://csd.acer.com.tw PRINTED IN TAIWAN...

  • Page 2: Revision History

    Revision History Please refer to the table below for the updates made on Aspire 5535/5235 Series service guide. Date Chapter Updates...
  • Page 3 Copyright Copyright © 2008 by Acer Incorporated. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual or otherwise, without the prior written permission of Acer Incorporated.
  • Page 4 Conventions The following conventions are used in this manual: Denotes actual messages that appear SCREEN MESSAGES on screen. NOTE Gives bits and pieces of additional information related to the current topic. WARNING Alerts you to any damage that might result from doing or not doing specific actions.
  • Page 5 Preface Before using this information and the product it supports, please read the following general information. This Service Guide provides you with all technical information relating to the BASIC CONFIGURATION decided for Acer's "global" product offering. To better fit local market requirements and enhance product competitiveness, your regional office MAY have decided to extend the functionality of a machine (e.g.

  • Page 7: Table Of Contents

    Table of Contents System Specifications Features ............1 System Block Diagram .
  • Page 8 FRU (Field Replaceable Unit) List Aspire 5235/5535 Series Exploded Diagram ......122 Model Definition and Configuration Aspire 5235/5535 Series .
  • Page 9 Table of Contents Online Support Information Index...
  • Page 10 Table of Contents...

  • Page 11: System Specifications

    Chapter 1 System Specifications Features Below is a brief summary of the computer’s many feature: Platform AMD Better by Design program, featuring: ™ AMD Turion X2 Ultra dual-core mobile processor (ATUZM 80/82 for Aspire 5535) • ™ AMD Turion X2 dual-core mobile processor (ATRM70/72 for Aspire 5535) •...
  • Page 12 Built-in microphone • Communication Integrated Acer Crystal Eye webcam* • WLAN: • ™ ™ Acer InviLink Nplify 802.11b/g/Draft-N* • ™ Acer InviLink 802.11b/g* • ® WPAN: Bluetooth 2.0+Enhanced Data Rate (EDR)* • LAN: Gigabit Ethernet; Wake-on-LAN ready • Modem: 56K ITU V.92; Wake-on-Ring ready •...

  • Page 13: System Block Diagram

    System Block Diagram DDR2 667/800MHz 667/800 MHz AMD Giffin CPU G792 S1G2 (35W) DDR2 638-Pin uFCPGA638 667/800MHz 4,5,6,7 667/800 MHz 16X16 North Bridge CLK GEN. AMD RS780M ICS9LPRS480BKLFT 71.09480.A03 CPU I/F LVDS, CRT I/F RTM880N-796-VB-GRT 71.00880.A03 INTEGRATED GRAHPICS TXFM RJ45 Giga LAN BCM5764 11,12,13...

  • Page 14: Your Acer Notebook Tour

    Your Acer Notebook tour After knowing your computer features, let us show you around your new computer. Front View Icon Item Description Acer Crystal Eye Web camera for video communication (only for certain models). webcam Display screen Also called Liquid-Crystal Display (LCD), displays computer output.

  • Page 15: Closed Front View

    Icon Item Description Click buttons The left and right buttons function like the left and right mouse (left and right) buttons. Palmrest Comfortable support area for your hands when you use the computer. Speakers Left and right speakers deliver stereo audio output. Microphone Internal microphone for sound recording.

  • Page 16: Right View

    Left View Icon Item Description External display Connects to a display device (VGA) port (e.g., external monitor, LCD projector). Ethernet (RJ-45) Connects to an Ethernet 10/100/1000-based network. port USB 2.0 ports Connect to USB 2.0 devices (e.g., USB mouse, USB camera) (only for certain models).

  • Page 17: Rear View

    Icon Item Description Emergency eject hole Ejects the optical drive tray when the computer is turned off. Note: Insert a paper clip to the emergency eject hole to eject the optical drive tray when the computer is off. Modem (RJ-11) port Connects to a phone line.

  • Page 18: Bottom View

    Bottom View Icon Item Description Battery bay Houses the computer's battery pack. Battery release Releases the battery for removal. latch Battery lock Locks the battery in position. Memory Houses the computer's main memory. compartment Hard disk bay Houses the computer's hard disk (secured with screws).

  • Page 19: Indicators

    Indicators The computer has several easy-to-read status indicators. The front panel indicators are visible even when the computer cover is closed. Icon Function Description Indicates when the hard disk drive is active. Num Lock Lights up when Num Lock is activated.

  • Page 20: Touchpad Basics (With Two-Click Buttons)

    Touchpad basics (with two-click buttons) The following items show you how to use the touchpad with two-click buttons. Move your finger across the touchpad (1) to move the cursor. • Press the left (2) and right (3) buttons located beneath the touchpad to perform selection and execution •...

  • Page 21: Using The Keyboard

    Using the Keyboard The keyboard has full-sized keys and an embedded numeric keypad, separate cursor, lock, Windows, function and special keys. Lock Keys and embedded numeric keypad The keyboard has three lock keys which you can toggle on and off. Lock key Description Caps Lock...

  • Page 22: Windows Keys

    Windows Keys The keyboard has two keys that perform Windows-specific functions. Description Windows Pressed alone, this key has the same effect as clicking on the Windows Start button; it launches the Start menu. It can also be used with other keys to provide a variety of functions: <...

  • Page 23: Hot Keys

    Hot Keys The computer employs hotkeys or key combinations to access most of the computer’s controls like screen brightness, volume output and the BIOS utility. To activate hot keys, press and hold the <Fn> key before pressing the other key in the hotkey combination. Hotkey Icon Function...

  • Page 24: Special Key (Only For Certain Models)

    Special Key (only for certain models) You can locate the Euro symbol and the US dollar sign at the upper-center and/or bottom-right of your keyboard. The Euro symbol Open a text editor or word processor. Either press < > at the bottom-right of the keyboard, or hold <Alt Gr> and then press the <5> key at the upper-center of the keyboard.

  • Page 25: Acer Empowering Technology

    Acer Empowering Technology The Empowering Technology toolbar makes it easy for you to access frequently used functions and manage your new Acer system. Activated by pressing the Empowering Key, it provides access to the following utilities: NOTE: The following content is for general reference only. Actual product specifications may vary. Acer eAudio Management allows you to easily control the enhanced sound effects of Dolby Home •...

  • Page 26: Empowering Technology Password

    Empowering Technology password You must set the Empowering Technology password to use the password protection feature of Acer eRecovery Management to protect your data. To set the Empowering Technology password: Launch Acer eRecovery Management. Click the Restore tab. Click Password settings. The Empowering Technology Password Center dialogue box pops up. Click Create a new password.

  • Page 27: Acer Eaudio Management (Only For Certain Models)

    Acer eAudio Management (only for certain models) Acer eAudio Management allows you to easily control the enhanced sound effects of Dolby Home Theater on your system. Select Movie or Game mode to experience the awesome realism of 5.1-channel audio output from the speakers fitted to your system via Dolby Surround sound technology.

  • Page 28: Acer Epower Management

    Acer ePower Management Acer ePower Management features a straightforward user interface for configuring your power management options. To access this utility, select Acer ePower Management from the Empowering Technology toolbar, run the program from the Acer Empowering Technology program group in Start menu, or right-click the Windows power icon in the system tray and select Acer ePower Management.

  • Page 29: Acer Edatasecurity Management (Only For Certain Models)

    Battery status The quick menu shows the remaining battery life based on current usage. You can also launch the Acer ePower Management application and refer to the Battery status panel located just below the power plans. Click the Battery tab to view remaining battery life, battery status, and remaining battery life in standby and hibernate modes.

  • Page 30: Acer Erecovery Management

    If you set a different password to encrypt a file, but you forgot the encryption password, you can use the Master Password to decrypt the file. NOTE: The password used to encrypt a file is the unique key that the system needs to decrypt it. If you lose the password, the Master Password is the only other key capable of decrypting the file.
  • Page 31 Back up factory default to CD/DVD • Back up drivers and applications to CD/DVD • Create user backup • Manage user backups • Restore: • Restore system to factory default • Reinstall applications/drivers • Restore system from user backup • Password settings •...

  • Page 32: Acer Esettings Management

    Acer eSettings Management Acer eSettings Management allows you to inspect hardware specifications, set BIOS passwords and modify boot options. Acer eSettings Management also: Provides a simple graphical user interface for navigation. • Prints and saves hardware specifications. • Lets you set an asset tag for your system. •...

  • Page 33: Windows Mobility Center

    Windows Mobility Center The Windows Mobility Center collects key mobile-related system settings in one easy-to-find place, so you can quickly configure your Acer system to fit the situation as you change locations, networks or activities. Settings include display brightness, volume, power plan, wireless networking on/off, external display settings, synchronization status and presentation settings.

  • Page 34: Using The System Utilities

    Using the System Utilities Acer GridVista (dual-display compatible) NOTE: This feature is only available on certain models. To enable the dual monitor feature of the notebook, first ensure that the second monitor is connected, then select Start, Control Panel, Display and click on Settings. Select the secondary monitor (2) icon in the display box and then click the check box Extend my windows desktop onto this monitor.
  • Page 35 NOTE: Please ensure that the resolution setting of the second monitor is set to the manufacturer's recommended value. Chapter 1...

  • Page 36: Hardware Specifications And Configurations

    Hardware Specifications and Configurations Processor CPU type ™ AMD Turion X2 Ultra dual-core mobile processor (ATUZM 80/82 for Aspire 5535) ™ AMD Turion X2 dual-core mobile processor (ATRM70/72 for Aspire 5535) ™ AMD Athlon X2 dual-core mobile processor (AAQL60/62 for Aspire 5535) ™...
  • Page 37 CPU Fan True Value Table DTS(degree C) Fan Speed (rpm) Acoustic Level (dBA) 55-66 0-3300 68-74 3300-3800 78-83 3800-4100 86-91 4100-4800 ° ° Throttling 50%: On= 99 C; OFF=93 C ° ° OS shut down at 105 C; H/W shot down at 110 .C BIOS Item Specification...
  • Page 38 Memory Combinations Slot 1 Slot 2 Total Memory 512MB 512MB 1024MB 1024MB 2048MB 2048MB 512MB 512MB 1024MB 512MB 1024MB 1536MB 512MB 2048MB 2560MB 1024MB 1024MB 1024MB 512MB 1536MB 1024MB 1024MB 2048MB 1024MB 2048MB 3072MB 2048MB 2048MB 2048MB 512MB 2560MB 2048MB 1024MB 3072MB 2048MB...
  • Page 39 Wireless Module 802.11b/g Item Specification Protocol 802.11b+g, Draft-N Interface PCI bus (mini PCI socket for wireless module) Hard Disk Drive Interface Item Vendor & HGST WD1600BEVT- SEAGATE SATA WD WD3200BEVT- Model Name HTS542512K9SA00 22ZCT0 ST9250827AS 22ZCT0 ML125 BRONCO-B LF HITACHI TOSHIBA SEAGATE HTS541616J9SA00...
  • Page 40 Optical Disc Drive Item Specification Transfer rate (KB/sec) Sustained: Sustained: Max 3.6Mbytes/sec Max 10.08Mbytes/sec Buffer Memory Interface SATA Applicable disc format Applicable disc format CD: CD-DA, CD-ROM, CD-ROM XA, Photo CD (multi-session), Video CD, Cd-Extra (CD+), CD-text DVD: DVD-VIDEO, DVD-ROM, DVD-R (3.9GB, 4.7GB) DVD-R DL, DVD-RW, DVD-RAM, DVD+R, DVD+R DL, DVD+RW CD-DA (Red Book) - Standard Audio CD &...
  • Page 41 Audio Interface Item Specification Internal speaker / Quantity Yes/2 (1.5W speakers) Video Memory Item Specification Chipset AMD RS780M (for UMA model) Memory size depends on setup setting Item Specification Chipset AMD RS780M USB Compliancy Level OHCI USB 1.1 and USB 2.0 Host controller Number of USB port Location Two on the right side/one on the front...
  • Page 42 Battery Item Specification Vendor Panasonic/Sanyo/Sony/Simplo Battery Type Li-ion Pack capacity 6Cell 4400 MAH/8Cell 4800 MAH Number of battery cell Package configuration 3 cells in series, 2 series in parallel 4 cells in series, 2 series in parallel LCD 15.4” inch Item Specification Vendor &...
  • Page 43 System Power Management ACPI mode Power Management Suspend to RAM (S3) CPU set power down VGA Suspend PCMCIA Suspend Audio Power Down Hard Disk Power Down CD-ROM Power Down Super I/O Low Power mode Save to Disk (S4) Also called Hibernation Mode. System saves all system states and data onto the disc prior to power off the whole system.
  • Page 44 Chapter 1...

  • Page 45: System Utilities

    Chapter 2 System Utilities BIOS Setup Utility The BIOS Setup Utility is a hardware configuration program built into your computer’s BIOS (Basic Input/ Output System). Your computer is already properly configured and optimized, and you do not need to run this utility. However, if you encounter configuration problems, you may need to run Setup.

  • Page 46: Navigating The Bios Utility

    Navigating the BIOS Utility There are five menu options: Information, Main, Security, Boot, and Exit. Follow these instructions: To choose a menu, use the left and right arrow keys. • To choose an item, use the up and down arrow keys. •...

  • Page 47: Information

    Information The Information screen displays a summary of your computer hardware information. P h o e n i x S e c u r e C o r e ( t m ) S e t u p U t i l i t y I n f o r m a t i o n M a i n S e c u r i t y...

  • Page 48: Main

    Main The Main screen allows the user to set the system time and date as well as enable and disable boot option and recovery. P h o e n i x S e c u r e C o r e ( t m ) S e t u p U t i l i t y I n f o r m a t i o n M a i n S e c u r i t y...
  • Page 49 The table below describes the parameters in this screen. Settings in boldface are the default and suggested parameter settings. Parameter Description Format/Option System Time Sets the system time. The hours are displayed Format: HH:MM:SS with 24-hour format. (hour:minute:second) System Time System Date Sets the system date.

  • Page 50: Security

    Security The Security screen contains parameters that help safeguard and protect your computer from unauthorized use. P h o e n i x S e c u r e C o r e ( t m ) S e t u p U t i l i t y I n f o r m a t i o n M a i n S e c u r i t y...

  • Page 51: Setting A Password

    The table below describes the parameters in this screen. Settings in boldface are the default and suggested parameter settings. Parameter Description Option Supervisor Password Is Shows the setting of the Supervisor password Clear or Set User Password Is Shows the setting of the user password. Clear or Set Clear...

  • Page 52: Removing A Password

    Removing a Password Follow these steps: Use the w and y keys to highlight the Set Supervisor Password parameter and press the e key. The Set Password box appears: Type the current password in the Enter Current Password field and press e. Press e twice without typing anything in the Enter New Password and Confirm New Password fields.
  • Page 53 If the current password entered does not match the actual current password, the screen will show you the Setup Warning. If the new password and confirm new password strings do not match, the screen will display the following message. Chapter 2...

  • Page 54: Boot

    Boot This menu allows the user to decide the order of boot devices to load the operating system. Bootable devices includes the diskette drive in module bay, the onboard hard disk drive and the CD-ROM in module bay. P h o e n i x S e c u r e C o r e ( t m ) S e t u p U t i l i t y I n f o r m a t i o n M a i n S e c u r i t y...

  • Page 55: Exit

    Exit The Exit screen contains parameters that confirmed or discard the changes made to the parameters in the BIOS Setup Utility. P h o e n i x S e c u r e C o r e ( t m ) S e t u p U t i l i t y I n f o r m a t i o n M a i n S e c u r i t y...

  • Page 56: Bios Flash Utility

    BIOS Flash Utility The BIOS flash memory update is required for the following conditions: New versions of system programs • New features or options • Restore a BIOS when it becomes corrupted. • Use the Flash utility to update the system BIOS flash ROM. NOTE: If you do not have a crisis recovery diskette at hand, then you should create a Crisis Recovery Diskette before you use the Flash utility.

  • Page 57: Remove Hdd/Bios Utility

    Remove HDD/BIOS Utility This section provide you with removing HDD/BIOS method: Remove HDD Password: If you key in wrong HDD password for three time, “HDD password error code” would display on the • screen. See the image below. If you need to solve HDD password locked problem, you can run HDD_PW.EXE •...
  • Page 58 Chapter 2...

  • Page 59: Machine Disassembly And Replacement

    Chapter 3 Machine Disassembly and Replacement This chapter contains step-by-step procedures on how to disassemble the notebook computer for maintenance and troubleshooting. Disassembly Requirements To disassemble the computer, you need the following tools: Wrist grounding strap and conductive mat for preventing electrostatic discharge •...

  • Page 60: General Information

    General Information Pre-disassembly Instructions Before proceeding with the disassembly procedure, make sure that you do the following: Turn off the power to the system and all peripherals. Unplug the AC adapter and all power and signal cables from the system. Place the system on a flat, stable surface.

  • Page 61: External Module Disassembly Process

    External Module Disassembly Process External Modules Disassembly Flowchart The flowchart below gives you a graphic representation on the entire disassembly sequence and instructs you on the components that need to be removed during servicing. For example, if you want to remove the main board, you must first remove the keyboard, then disassemble the inside assembly frame in that order.

  • Page 62: Removing The Battery Pack

    Removing the Battery Pack Turn base unit over. Slide the battery lock/unlock latch to the unlock position. Slide the battery release latch to the release position to pop out the battery pack, then remove the battery pack from the main unit. Chapter 3...

  • Page 63: Removing The Sd Dummy Card

    Removing the SD dummy card Push the SD dummy card all the way in to eject it. Pull it out from the slot. Removing the ExpressCard dummy card Push the ExpressCard dummy card all the way in to eject it. Chapter 3...

  • Page 64: Removing The Lower Cover

    Pull it out from the slot. Removing the Lower Cover See “Removing the Battery Pack” on page 50. Remove the four captive screws and the six screws (A) on the lower cover. Step Size (Quantity) Color Torque M2.5 x L8 (6) Black 3.0 kgf-cm Chapter 3...

  • Page 65: Removing The Dimm

    Use a plastic screw driver to carefully pry open the lower cover. Remove the lower cover from the lower case. Removing the DIMM See “Removing the Battery Pack” on page 50. See “Removing the Lower Cover” on page 52.. Push out the latches on both sides of the DIMM socket to release the DIMM. Chapter 3...

  • Page 66: Removing The Wlan Board Modules

    Remove the DIMM module. Removing the WLAN Board Modules See “Removing the Battery Pack” on page 50. See “Removing the Lower Cover” on page 52. Remove the white antenna cable that is taped to the WLAN board module. Chapter 3...
  • Page 67 Disconnect the antenna cables from the WLAN board. NOTE: There are 2 antenna cables connected to the WLAN board module. The Black antenna cable is connected to the MAIN connector and the Gray antenna cable is connected to the AUX connector. Move the antenna away from the WLAN board and remove the one screw (H) on the WLAN board to release the WLAN board.

  • Page 68: Removing The Hard Disk Drive Module

    Detach the WLAN board from the WLAN socket. NOTE: When attaching the antenna back to the WLAN board, make sure the cable are arranged properly. Removing the Hard Disk Drive Module See “Removing the Battery Pack” on page 50. See “Removing the Lower Cover” on page 52. Remove the one screw (C) securing the hard disk drive module.
  • Page 69 Slide the hard disk drive module away from the connector. Lift the hard disk drive module and remove it from the hard disk drive bay. NOTE: To prevent damage to device, avoid pressing down on it or placing heavy objects on top of it. Remove the two adhesive tape covering the two screws.

  • Page 70: Removing The Optical Drive Module

    Remove the two screws (D) securing the hard disk to the bracket and remove the hard disk from the bracket. Step Size (Quantity) Color Torque M3 x L4 (2) Silver 3.0 kgf-cm Removing the Optical Drive Module See “Removing the Battery Pack” on page 50. See “Removing the Lower Cover”...
  • Page 71 Use a pin and push it inside the emergency eject hole to eject the odd drive tray. Carefully pull out the odd drive tray until the part of the module is visible and then slowly push back to close the tray into the module with the module still partially exposed. Slowly pull out the odd module from the odd drive bay.
  • Page 72 Remove the two screws (C) securing the locker bracket and remove the locker bracket from the optical disk drive module. Step Size (Quantity) Color Torque M2 x L3 (2) Silver 1.6 kgf-cm Chapter 3...

  • Page 73: Main Unit Disassembly Process

    Main Unit Disassembly Process Main Unit Disassembly Flowchart MAIN UNIT DISASSEMBLY MAIN UNIT C x 1 MIDDLE COVER HEAT SINK FAN SCREW X 4 KEYBOARD THERMAL MODULE Ax2, Ex2 LCD MODULE A x 11, G x 4 UPPER CASE C x 1 C x 4 C x 1 C x 2...

  • Page 74: Removing The Middle Cover

    Removing the Middle Cover See “Removing the Battery Pack” on page 50. Use a plastic screw driver to pry loose the side of the middle cover. Carefully pry loose the middle cover from the latches securing it and remove the middle cover. Chapter 3...

  • Page 75: Removing The Keyboard

    Removing the Keyboard See “Removing the Battery Pack” on page 50. See “Removing the Middle Cover” on page 62. Push down on the lock and release the latches securing the keyboard to the upper case. Carefully pry loose the keyboard and turn it over on the touchpad area. Chapter 3...

  • Page 76: Removing The Heatsink Fan Module

    Disconnect the keyboard cable from the main board to remove the keyboard. Removing the Heatsink Fan Module See “Removing the Battery Pack” on page 50. See “Removing the Lower Cover” on page 52. Disconnect the heatsink fan connector from the main board. Chapter 3...

  • Page 77: Removing The Cpu Heatsink Module

    Remove the one screw (C) securing the heatsink fan module in place. Step Size (Quantity) Color Torque M2 x L3 (1) Silver 1.6 kgf-cm Carefully lift up the heatsink fan module. Removing the CPU Heatsink Module See “Removing the Battery Pack” on page 50. See “Removing the Lower Cover”...

  • Page 78: Removing The Cpu

    Remove the four screws securing the CPU heatsink module. Carefully remove the heatsink module from the system. Removing the CPU See “Removing the Battery Pack” on page 50. See “Removing the Lower Cover” on page 52. See “Removing the Heatsink Fan Module” on page 64. See “Removing the CPU Heatsink Module”...

  • Page 79: Removing The Lcd Module

    Lift up carefully to remove the CPU. NOTE: When installing the CPU, make sure to install the CPU with PIN 1 at the corner as shown. Removing the LCD Module See “Removing the Battery Pack” on page 50. See “Removing the SD dummy card” on page 51. See “Removing the ExpressCard dummy card”...
  • Page 80 Turn over the system and remove the two screws (A) from the bottom of the left and right hinges. Step Size (Quantity) Color Torque M2.5 x L8 (2) Black 3.0 kgf-cm 10. Disconnect the LCD cable connector from the main board. Chapter 3...
  • Page 81 11. Carefully pull out the wireless antenna cables from the hole and release the cables from the latches. 12. Remove the two screws (E) from the left and right hinge of the LCD module. Step Size (Quantity) Color Torque M2.5 x L10 (2) Silver 3.0 kgf-cm Chapter 3...

  • Page 82: Separating The Upper Case From The Lower Case

    13. Carefully remove the LCD module from the base unit. NOTE: When connecting the cable back to the unit, please note that the cable should be routed well. Separating the Upper Case from the Lower Case See “Removing the Battery Pack” on page 50. See “Removing the SD dummy card”...
  • Page 83 15. Disconnect the touchpad cable from the TPAD1 connector on the main board. 16. Disconnect the LED cable from LEDCN1 on the main board. Chapter 3...
  • Page 84 17. Disconnect the speaker cable from the INTSPK1 connector on the main board. 18. Remove the eleven screws (11 x A, 1 x G) from the bottom panel. Step Size (Quantity) Color Torque 1~11 M2.5 x L8 (11) Black 3.0 kgf-cm M2 x L4 (1) Black 3.0 kgf-cm...

  • Page 85: Removing The Led Board

    19. Turn the unit over and remove the three screws (G) from the top panel. Step Size (Quantity) Color Torque M2 x L4 (3) Black 3.0 kgf-cm 20. Gently remove the upper case from the lower case. Removing the LED Board See “Removing the Battery Pack”...
  • Page 86 11. See “Removing the Heatsink Fan Module” on page 64. 12. See “Removing the CPU Heatsink Module” on page 65. 13. See “Removing the CPU” on page 66. 14. See “Removing the LCD Module” on page 67. 15. See “Separating the Upper Case from the Lower Case” on page 70. 16.

  • Page 87: Removing The Speaker Module

    18. Remove the one screw (C) securing the LED board. Step Size (Quantity) Color Torque M2 x L3 (1) Silver 1.6 kgf-cm 19. Remove the LED board from the upper cover. Removing the Speaker Module See “Removing the Battery Pack” on page 50. See “Removing the SD dummy card”...
  • Page 88 11. See “Removing the Heatsink Fan Module” on page 64. 12. See “Removing the CPU Heatsink Module” on page 65. 13. See “Removing the CPU” on page 66. 14. See “Removing the LCD Module” on page 67. 15. See “Separating the Upper Case from the Lower Case” on page 70. 16.

  • Page 89: Removing The Touchpad Module

    18. Release the speaker cable from the latches. 19. Remove the speaker module from the upper case. Removing the Touchpad Module See “Removing the Battery Pack” on page 50. See “Removing the SD dummy card” on page 51. See “Removing the ExpressCard dummy card” on page 51. See “Removing the Lower Cover”...
  • Page 90 13. See “Removing the CPU” on page 66. 14. See “Removing the LCD Module” on page 67. 15. See “Separating the Upper Case from the Lower Case” on page 70. 16. Remove the touchpad cable that is glued to the bracket. 17.
  • Page 91 18. Remove the two screws (C) securing the bracket to the upper case. Step Size (Quantity) Color Torque M2 x L2 (2) Silver 1.6 kgf-cm 19. Remove the touchpad bracket. Chapter 3...

  • Page 92: Removing The Modem Board

    20. Carefully pry loose and remove the touch pad board. WARNING:The touchpad board is glued to the upper case, only remove the touchpad board if it is defective. Removing the Modem Board See “Removing the Battery Pack” on page 50. See “Removing the SD dummy card”...
  • Page 93 13. See “Removing the CPU” on page 66. 14. See “Removing the LCD Module” on page 67. 15. See “Separating the Upper Case from the Lower Case” on page 70. 16. Remove the one screw (C) securing the modem card. Step Size (Quantity) Color...

  • Page 94: Removing The Main Board

    18. Disconnect the cable from the modem board. Removing the Main Board See “Removing the Battery Pack” on page 50. See “Removing the SD dummy card” on page 51. See “Removing the ExpressCard dummy card” on page 51. See “Removing the Lower Cover” on page 52. See “Removing the DIMM”...
  • Page 95 17. Disconnect the USB cable from the USBCN1 connector on the main board. 18. Disconnect the bluetooth cable from the BLUE1 connector on the main board. 19. Remove the one screw (C) securing the main board in place. Step Size (Quantity) Color Torque M2 x L3 (1)

  • Page 96: Removing The Usb Board Module

    20. Carefully remove the main board. Removing the USB Board Module See “Removing the Battery Pack” on page 50. See “Removing the SD dummy card” on page 51. See “Removing the ExpressCard dummy card” on page 51. See “Removing the Lower Cover” on page 52. See “Removing the DIMM”...
  • Page 97 17. Remove the one screw (C) securing the USB board module to the lower case. Step Size (Quantity) Color Torque M2 x L3 (1) Silver 1.6 kgf-cm 18. Release the USB cable from the latch. 19. Remove the USB board module from the lower case. Chapter 3...

  • Page 98: Removing The Bluetooth Modules

    Removing the Bluetooth Modules See “Removing the Battery Pack” on page 50. See “Removing the SD dummy card” on page 51. See “Removing the ExpressCard dummy card” on page 51. See “Removing the Lower Cover” on page 52. See “Removing the DIMM” on page 53. See “Removing the WLAN Board Modules”...

  • Page 99: Lcd Module Disassembly Process

    LCD Module Disassembly Process LCD Module Disassembly Flowchart LCD MODULE DISASSEMBLY LCD MODULE LCD BEZEL LCD ASSEMBLY LCD BACK PANEL LCD FPC LEFT LCD RIGHT LCD CABLE BRACKET BRACKET ANTENNAS CAMERA Screw List Item Screw Color Part No. M2.5 x L6 Black 86.00E12.536 M2 x L4...

  • Page 100: Removing The Lcd Bezel

    Removing the LCD Bezel See “Removing the Battery Pack” on page 50. See “Removing the SD dummy card” on page 51. See “Removing the ExpressCard dummy card” on page 51. See “Removing the Lower Cover” on page 52. See “Removing the WLAN Board Modules” on page 54. See “Removing the Middle Cover”...

  • Page 101: Removing The Lcd Panel With The Brackets

    12. Carefully pry open the LCD bezel and place the bezel on top of the LCD panel. Removing the LCD panel with the Brackets See “Removing the Battery Pack” on page 50. See “Removing the SD dummy card” on page 51. See “Removing the ExpressCard dummy card”...

  • Page 102: Removing The Inverter Board And Fpc Cable

    11. Disconnect the cable from the web camera. 12. Remove the five screws (5 x B) securing the LCD module. Step Size (Quantity) Color Torque M2.5 x L6 (5) Black 3.0 kgf-cm 13. Remove the LCD with the brackets from the back cover. Removing the Inverter Board and FPC Cable See “Removing the Battery Pack”...
  • Page 103 See “Removing the SD dummy card” on page 51. See “Removing the ExpressCard dummy card” on page 51. See “Removing the Lower Cover” on page 52. See “Removing the WLAN Board Modules” on page 54. See “Removing the Middle Cover” on page 62. See “Removing the Heatsink Fan Module”...
  • Page 104 13. Detach any adhesive tapes and any cable that is glued to the LCD panel. Chapter 3...

  • Page 105: Removing The Lcd Brackets

    14. Disconnect the FPC cable from the LCD panel. Removing the LCD Brackets See “Removing the Battery Pack” on page 50. See “Removing the SD dummy card” on page 51. See “Removing the ExpressCard dummy card” on page 51. See “Removing the Lower Cover” on page 52. See “Removing the WLAN Board Modules”...

  • Page 106: Removing The Antennas

    Step Size (Quantity) Color Torque M2 x L4 (4) Silver 1.0 kgf-cm Removing the Antennas See “Removing the Battery Pack” on page 50. See “Removing the SD dummy card” on page 51. See “Removing the ExpressCard dummy card” on page 51. See “Removing the Lower Cover”...

  • Page 107: Removing The Web Camera

    13. Remove the left and right antenna cables together with the tapes holding them in place. NOTE: There is no need to remove the antenna unless you really need to replace it. Removing the Web Camera See “Removing the Battery Pack” on page 50. See “Removing the SD dummy card”...
  • Page 108 12. Remove the Web camera from the back cover. Chapter 3...

  • Page 109: Troubleshooting

    Chapter 4 Troubleshooting Use the following procedure as a guide for computer problems. NOTE: The diagnostic tests are intended to test only Acer products. Non-Acer products, prototype cards, or modified options can give false errors and invalid system responses. Obtain the failing symptoms in as much detail as possible. Verify the symptoms by attempting to re-create the failure by running the diagnostic test or by repeating the same operation.

  • Page 110: System Check Procedures

    System Check Procedures External Diskette Drive Check Do the following to isolate the problem to a controller, driver, or diskette. A write-enabled, diagnostic diskette is required. NOTE: Make sure that the diskette does not have more than one label attached to it. Multiple labels can cause damage to the drive or cause the drive to fail.

  • Page 111: Memory Check

    External keyboard If any of these devices do not work, reconnect the cable connector and repeat the failing operation. Memory Check Memory errors might stop system operations, show error messages on the screen, or hang the system. Boot from the diagnostics diskette and start the diagnostic program (please refer to main board. Go to the diagnostic memory in the test items.

  • Page 112: Check The Power Adapter

    Check the Power Adapter Unplug the power adapter cable from the computer and measure the output voltage at the plug of the power adapter cable. See the following figure Pin 1: +19 to +20.5V Pin 2: 0V, Ground If the voltage is not correct, replace the power adapter. If the voltage is within the range, do the following: Replace the System board.

  • Page 113: Touchpad Check

    Check the Battery Pack To check the battery pack, do the following: From Software: Check out the Power Management in control Panel In Power Meter, confirm that if the parameters shown in the screen for Current Power Source and Total Battery Power Remaining are correct.

  • Page 114: Power-On Self-Test (Post) Error Message

    Power-On Self-Test (POST) Error Message The POST error message index lists the error message and their possible causes. The most likely cause is listed first. NOTE: Perform the FRU replacement or actions in the sequence shown in FRU/Action column, if the FRU replacement does not solve the problem, put the original part back in the computer.

  • Page 115: Index Of Error Messages

    Index of Error Messages Error Code List Error Codes Error Messages Equipment Configuration Error Causes: 1. CPU BIOS Update Code Mismatch 2. IDE Primary Channel Master Drive Error (THe causes will be shown before “Equipment Configuration Error”) Memory Error at xxxx:xxxx:xxxxh (R:xxxxh, W:xxxxh) Real Time Clock Error CMOS Battery Bad CMOS Checksum Error...
  • Page 116 Error Message List Error Messages FRU/Action in Sequence System timer error RTC battery Run BIOS Setup Utility to reconfigure system time, then reboot system. System board Real time clock error RTC battery Run BIOS Setup Utility to reconfigure system time, then reboot system.
  • Page 117 Error Message List No beep Error Messages FRU/Action in Sequence No beep, power-on indicator turns off and Power source (battery pack and power adapter). See “Power LCD is blank. System Check” on page 99.. Ensure every connector is connected tightly and correctly. Reconnect the DIMM.

  • Page 118: Phoenix Bios Beep Codes

    Phoenix BIOS Beep Codes Code Beeps POST Routine Description Verify Real Mode Disable Non-Maskable Interrupt (NMI) Get CPU type Initialize system hardware Initialize chipset with initial POST values Set IN POST flag Initialize CPU registers Enable CPU cache Initialize caches to initial POST values Initialize I/O component Initialize the local bus IDE Initialize Power Management...
  • Page 119 Code Beeps POST Routine Description Advanced configuration of chipset registers Load alternate registers with CMOS values Initialize interrupt vectors POST device initialization 2-1-2-3 Check ROM copyright notice Check video configuration against CMOS Initialize PCI bus and devices Initialize all video adapters in system QuietBoot start (optional) Shadow video BIOS ROM Display BIOS copyright notice...
  • Page 120 Code Beeps POST Routine Description Detect and install external RS232 ports Configure non-MCD IDE controllers Detect and install external parallel ports Initialize PC-compatible PnP ISA devices Re-initialize onboard I/O ports Configure Motherboard Configurable Devices (optional) Initialize BIOS Area Enable Non-Maskable Interrupts (NMIs) Initialize Extended BIOS Data Area Test and initialize PS/2 mouse Initialize floppy controller...
  • Page 121 Code Beeps POST Routine Description Prepare Boot Initialize DMI parameters Initialize PnP Option ROMs Clear parity checkers Display MultiBoot menu Clear screen (optional) Check virus and backup reminders Try to boot with INT 19 Initialize POST Error Manager (PEM) Initialize error logging Initialize error display function Initialize system error handler PnPnd dual CMOS (optional)
  • Page 122 Code Beeps Boot to Mini DOS Clear Huge Segment Boot to Full DOS Chapter 4...

  • Page 123: Index Of Symptom-To-Fru Error Message

    Index of Symptom-to-FRU Error Message LCD-Related Symptoms Symptom / Error Action in Sequence LCD backlight doesn't work Enter BIOS Utility to execute “Load Setup Default Settings”, then reboot system. LCD is too dark Reconnect the LCD connectors. LCD brightness cannot be adjusted Keyboard (if contrast and brightness function key doesn't LCD contrast cannot be adjusted work).
  • Page 124 Power-Related Symptoms Symptom / Error Action in Sequence The system doesn’t power-off. Power source (battery pack and power adapter). See “Power System Check” on page 99. Hold and press the power switch for more than 4 seconds. System board Battery can’t be charged See “Check the Battery Pack”...
  • Page 125 Power Management-Related Symptoms Symptom / Error Action in Sequence The system doesn't resume from See “Save to Disk (S4)” on page 33. hibernation mode. Hard disk connection board Hard disk drive System board The system doesn't resume from standby See “Save to Disk (S4)” on page 33. mode after opening the LCD.
  • Page 126 Keyboard/Touchpad-Related Symptoms Symptom / Error Action in Sequence Touchpad does not work. Reconnect touchpad cable. Touchpad board System board Modem-Related Symptoms Symptom / Error Action in Sequence Internal modem does not work correctly. Modem phone port modem combo board System board NOTE: If you cannot find a symptom or an error in this list and the problem remains, see “Undetermined Problems”...

  • Page 127: Intermittent Problems

    Intermittent Problems Intermittent system hang problems can be caused by a variety of reasons that have nothing to do with a hardware defect, such as: cosmic radiation, electrostatic discharge, or software errors. FRU replacement should be considered only when a recurring problem exists. When analyzing an intermittent problem, do the following: Run the advanced diagnostic test for the system board in loop mode at least 10 times.

  • Page 128: Undetermined Problems

    Undetermined Problems The diagnostic problems does not identify which adapter or device failed, which installed devices are incorrect, whether a short circuit is suspected, or whether the system is inoperative. Follow these procedures to isolate the failing FRU (do not isolate non-defective FRU). NOTE: Verify that all attached devices are supported by the computer.

  • Page 129: Jumper And Connector Locations

    Chapter 5 Jumper and Connector Locations Top and Bottom View Chapter 5...
  • Page 130 Chapter 5...

  • Page 131: Clearing Password Check And Bios Recovery

    Clearing Password Check and BIOS Recovery This section provide you the standard operating procedures of clearing password and BIOS recovery for Aspire 5730Z/5330 Series. Aspire 5730Z/5330 Series provide one Hardware Open Gap on main board for clearing password check, and one Hotkey for enabling BIOS Recovery. Clearing Password Check Hardware Open Gap Description Hardware...

  • Page 132: Bios Recovery By Crisis Disk

    BIOS Recovery by Crisis Disk BIOS Recovery Boot Block: BIOS Recovery Boot Block is a special block of BIOS. It is used to boot up the system with minimum BIOS initialization. Users can enable this feature to restore the BIOS firmware to a successful one once the previous BIOS flashing process failed.

  • Page 133: Fru (Field Replaceable Unit) List

    Chapter 6 FRU (Field Replaceable Unit) List This chapter gives you the FRU (Field Replaceable Unit) listing in global configurations of 5235/5535 Series. Refer to this chapter whenever ordering for parts to repair or for RMA (Return Merchandise Authorization). Please note that WHEN ORDERING FRU PARTS, you should check the most up-to-date information available on your regional web or channel.

  • Page 134: Aspire 5235/5535 Series Exploded Diagram

    Aspire 5235/5535 Series Exploded Diagram Chapter 6...
  • Page 135 Aspire 5235/5535 Series FRU List ACER OEM PURCHASE CATEGORY PART NAME DESCRIPTION ADAPTER ADAPTER 65W ADT 65W SADP-65KB AP.06501.013 DELTA SADP-65KB DFA LF DELTA DFA LF LEVEL-4 ADAPTER 65W ADP 65W 3P SADP-65KB AP.06501.014 3PIN DELTA SADP- BFJA DELT 65KB BFJA LF...
  • Page 136 ACER OEM PURCHASE CATEGORY PART NAME DESCRIPTION TOUCHPAD TOUCHPAD SYNAPTICS 56.ATR01.001 BOARD TM00540-005 SYNAPTICS TM00540-005 WIRELESS LAN WLAN 802.11ABGN KI.SPM01.003 BOARD SHIRLEYPEAK1*2 512AN_MMWG SHIRLEY PEAK 5100 MM#895361 WIRELESS LAN WLAN 802.11ABG KI.SPM01.005 BOARD SHIRLEYPEAK1*2 512AG_MMWG SHIRLEY PEAK 5100 MM#897004 WIRELESS LAN WLAN 802.11ABGN KI.SPM01.001 BOARD...
  • Page 137 ACER OEM PURCHASE CATEGORY PART NAME DESCRIPTION POWER CORD 10A CORD CHINA 10A 250V 27.01518.591 250V 3PIN CHINA POWER CORD 10A CORD 10A 250V 3P 27.01518.701 250V 3PIN CHINA CHINA BK POWER CORD 10A CORD ITALY 10A 250V 27.01518.611 250V 3PIN ITALY 3P BK POWER CORD 10A CORD 10A 250V 3P...
  • Page 138 ACER OEM PURCHASE CATEGORY PART NAME DESCRIPTION LOWER CASE W/ 60 LCASE ASSY CP2 60.ATR01.001 DC-IN CABLE&MODEM CABLE&SPEAKER RIGHT CABLES DC-IN CABLE C.A. DC IN CABLE CP2 RESERVE DC-IN CABLE C.A.DC IN CABLE CP2 RESERVE DC-IN CABLE C.A.DC IN CABLE CP2 RESERVE MODEM CABLE C.A.
  • Page 139 ACER OEM PURCHASE CATEGORY PART NAME DESCRIPTION CPU/PROCESSOR CPU AMD IC CPU TURION RM-70 KC.TRM02.700 TURIONX2 RM70 2.0G PGA 2.0G 1M 638 35W GRIFFIN B1 CPU/PROCESSOR CPU AMD IC CPU TURION RM-72 KC.TRM02.720 TURIONX2 RM72 2.1G PGA 2.0G 1M 638 35W GRIFFIN B1 CPU/PROCESSOR CPU AMD...
  • Page 140 ACER OEM PURCHASE CATEGORY PART NAME DESCRIPTION CASE/COVER/BRACKET HDD BRACKET 60 HDD BRK ASSY CP2 33.ATR01.003 ASSEMBLY HDD/HARD DISK DRIVE HDD 120GB HDD 120GB SGT SATA KH.12001.032 5400RPM SATA ST9120817AS SEAGATE ST9120817AS LF F/ W:3.AAA HDD/HARD DISK DRIVE HDD 120GB HDD 120GB KH.12007.016 5400RPM SATA...
  • Page 141 ACER OEM PURCHASE CATEGORY PART NAME DESCRIPTION HDD/HARD DISK DRIVE HDD 250GB HDD 250GB SGT SATA KH.25001.011 5400RPM SATA ST9250827AS SEAGATE ST9250827AS F/ W:2.ALA HDD/HARD DISK DRIVE HDD 250GB HDD 250GB TOSHIBA KH.25004.002 5400RPM SATA MK2552GSX TOSHIBA MK2552GSX F/ W:LV010J HDD/HARD DISK DRIVE HDD MODULE HDD 320GB5.4KS FOR...
  • Page 142 ACER OEM PURCHASE CATEGORY PART NAME DESCRIPTION KEYBOARD KEYBOARD 17KB- KB DARFON NSK-AFF0H KB.I1700.005 FV5 BLACK 105KS HE HEBREW INTERNATIONAL HEBREW KEYBOARD KEYBOARD 17KB- KB DARFON NSK-AFF0T KB.I1700.007 FV5 BLACK 106KS TR TURKISH TURKISH KEYBOARD KEYBOARD 17KB- KB DARFON NSK-AFF03 KB.I1700.008 FV5 BLACK 105KS TH THAI...
  • Page 143 ACER OEM PURCHASE CATEGORY PART NAME DESCRIPTION KEYBOARD KEYBOARD 17KB- KB DARFON NSK-AFF0M KB.I1700.033 FV5 BLACK 106KS FC FR-CANA CANADIAN FRENCH KEYBOARD KEYBOARD 17KB- KB DARFON NSK-AFF1B KB.I1700.034 FV5 BLACK 106KS BP BRAZ-PT BRAZILIAN PORTUGUESE KEYBOARD KEYBOARD 17KB- KB DARFON NSK-AFF1A KB.I1700.035 FV5 BLACK 106KS BE BELGIAN...
  • Page 144 ACER OEM PURCHASE CATEGORY PART NAME DESCRIPTION CASE/COVER/BRACKET LCD BRACKET W/ HINGE LCD R CP2 SZS 33.ATR01.004 ASSEMBLY HINGE RIGHT CASE/COVER/BRACKET LCD BRACKET W/ HINGE LCD L CP2 LH 33.ATR01.005 ASSEMBLY HINGE LEFT CASE/COVER/BRACKET LCD BRACKET W/ HINGE LCD L CP2 SZS 33.ATR01.005 ASSEMBLY HINGE LEFT...
  • Page 145 ACER OEM PURCHASE CATEGORY PART NAME DESCRIPTION CASE/COVER/BRACKET LCD BRACKET W/ HINGE LCD R CP2 LH 33.ATR01.004 ASSEMBLY HINGE RIGHT CASE/COVER/BRACKET LCD BRACKET W/ HINGE LCD R CP2 SZS 33.ATR01.004 ASSEMBLY HINGE RIGHT CASE/COVER/BRACKET LCD BRACKET W/ HINGE LCD L CP2 LH 33.ATR01.005 ASSEMBLY HINGE LEFT...
  • Page 146 ACER OEM PURCHASE CATEGORY PART NAME DESCRIPTION MEMORY SODIMM 1GB SODIMM 1G KN.1GB0C.005 DDRII667 A-DATA HYOPE1A0834Z HYOPE1A0834Z LF MEMORY SODIMM 2GB SODIMM 2G KN.2GB0B.003 DDRII667 M470T5663QZ3-CE6 SAMSUNG M470T5663QZ3- CE6 LF MEMORY SODIMM 2GB SODIMM 2G KN.2GB03.011 DDRII667 NANYA NT2GT64U8HD0BN-3C NT2GT64U8HD0BN -3C LF (0.07U) MEMORY SODIMM 2GB...
  • Page 147 Chapter 6...

  • Page 148: Model Definition And Configuration

    Appendix A Model Definition and Configuration Aspire 5235/5535 Series Please click the clip icon below for model definition and configuration. Appendix A...

  • Page 149: Test Compatible Components

    Appendix B Test Compatible Components This computer’s compatibility is tested and verified by Acer’s internal testing department. All of its system ® ® functions are tested under Windows XP Home, Windows XP Pro environment. Refer to the following lists for components, adapter cards, and peripherals which have passed these tests. Regarding configuration, combination and test procedures, please refer to the Aspire 5535/5235 series Compatibility Test Report released by the Acer Mobile System Testing Department.

  • Page 150: Microsoft® Windows® Vista Environment Test

    Microsoft Windows Vista Environment Test ® ® Item Specification CRT Port Test CRT Monitor Acer 211c 21”, ViewSonic G220F, ViewSonic PF790 19” LCD Monitor Acer FP751 17” TFT LCD, Acer AL1521, Acer AL1721, ViewSonic VD201b, Westinghouse W37G, HP LP2065, HP S9500 Projector Dell 3300MP USB Port Test...
  • Page 151 Item Specification PCMCIA Test LAN/Modem Card TDK CardBus Ethernet 10/100 32-Bit CBE-10/100BTX Storage Card Hitachi Microdrive 4G 1394 Card Buffalo 1394 Interface Cardbus (IFC-ILCB/DV) USB2.0 Card IBM EtherJet CardBus Adapter 10/100 Wireless Lan Card Cisco Wireless LAN Card 802.11a (Not recommended for wireless ready NETGEAR Wireless LAN card 802.11a model) ISDN Card...
  • Page 152 Appendix B...

  • Page 153: Online Support Information

    Appendix C Online Support Information This section describes online technical support services available to help you repair your Acer Systems. If you are a distributor, dealer, ASP or TPM, please refer your technical queries to your local Acer branch office. Acer Branch Offices and Regional Business Units may access our website. However some information sources will require a user i.d.
  • Page 154 Appendix C...
  • Page 155 Index Features Flash Utility AFLASH Utility fpc cable Antennas FRU (Field Replaceable Unit) List Audio Hard disk Battery Pack Hard Disk Drive Module BIOS vendor Hibernation mode Version hotkey 33–44 BIOS Utility Hot Keys Navigating Onboard Device Configuration 37, 38 Security System Security Indicators...
  • Page 156 Model Definition Modem Board view left rear Notebook Manager right hotkey num lock on indicator Windows 2000 Environment Test WLAN Board Online Support Information Panel Bottom left PC Card Power System Check Battery Pack Power Adapter Processor Screw List speakers hotkey System Block Diagram...
  • Page 157 www.s-manuals.com...

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