Page 2
Vari-Lite assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual. All information and graphics are property of Philips Vari-Lite, a Philips group company, 10911 Petal Street Dallas, Texas 75238 USA. Version as of: 26 July 2011 Part number: 02.9687.0001 0...
Page 3
To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548), +1-214-647-7880, or entertainment.service@philips.com and request a Return Material Authorization (RMA) for warranty service. You will need to provide the model and serial number of the item being returned, a description of the problem or failure and the name of the registered user or organization. If available, you should have your sales invoice to establish the date of sale as the beginning of the warranty period.
Page 4
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Compliance Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment.
OREWORD Safety Notice It is extremely important to read ALL safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein. Heed all cautions and warnings during installation and use of this product. Safety symbols used throughout this manual are as follows: CAUTION advising of potential damage to product.
Page 6
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE TO UV RADIATION 1. Many VARI❋LITE luminaires use a lamp that produces UV radiation. DO NOT look directly at lamp.
Page 7
OREWORD Sicherheitshinweise Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und Vorsichtsmaßnahmen ein.
Page 8
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL WARNUNG: HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG 1. Viele VARI❋LITE-Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt. SCHAUEN SIE NICHT direkt in die Lampe. 2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linsen oder Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare Beschädigung (z.
Page 9
OREWORD Notes de sécurité Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité contenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.
Page 10
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV 1. Plusieurs luminaires VARI❋LITE utilisent une lampe qui produit des rayons UV. NE PAS fixer son regard sur la lampe.
Page 11
OREWORD Aviso sobre Seguridad Es muy importante leer TODA la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto. Los símbolos de seguridad usados en este manual son los siguientes: CUIDADO, indica posibles daños al producto.
Page 12
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL ADVERTENCIA: INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN EXCESIVA DE RADIACIÓN ULTRA VIOLETA 1. Muchas luminarias VARI❋LITE usan un tipo de lámpara que produce radiación UV. NO mire directamente a la lámpara.
Program Starting Address Without Calibrating Luminaire........27 Transporting Overview........................28 Transportation and Shipping Case Requirements ............28 Chapter 3. Operation Color Control & Gobos VL440 Spot Luminaire ....................30 Color Mixing ....................... 30 Gobos........................31 02.96 87.000 1 0 26 J uly 20 11...
Page 16
VL880 Spot Channel Mapping .................. 45 Luminaire Timing Luminaire Timing Channel Information..............48 Control Channel Functions ..................55 VL440 Spot Control Channel Functions ............. 56 VL770 Spot Control Channel Functions ............. 57 VL880 Spot Control Channel Functions ............. 58 Updating Software USB Download and Programming ................
Page 17
ABLE OF ONTENTS Troubleshooting Guide....................83 Routine Maintenance Lamp Removal and Installation ................. 84 Fixed Color Wheel Filter Removal and Installation ..........86 Rotating Gobo Removal and Installation..............88 Fixed Gobo Removal and Installation ............... 90 Cleaning Optical Lenses and Filters ................92 Appendix B.
Page 18
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Notes 26 J uly 20 11 02 .9 687.00 01 0...
❋ VARI LITE® - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Additional Documentation Note: Performing maintenance procedures may void the product warranty. Refer to the Vari-Lite Limited Warranty card included in the product shipping package for more information. For more information regarding DMX512 systems, refer to the following document available from United States Institute for Theatre Technology, Inc.
Contact an Authorized Service Center or Contact the Vari-Lite Customer Service Department, 7am - 6pm CST Monday through Friday, at the following: phone: 1-877-VARI-LITE (1-877-827-4548) or +1-214-647-7880 e-mail: entertainment.service@philips.com Additional Resources For additional resources and documentation, please visit our website at www.vari-lite.com and follow the Support link.
Page 22
❋ VARI LITE® - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Notes 26 J uly 20 11 02 .9 687.00 01 0...
HAPTER Description This chapter contains descriptions of luminaire features and components, along with a list of accessories which are available. • Features • Components 02.96 87.000 1 0 26 J uly 2 011...
One fixed gobo wheel with 10 easily loaded patterns and one open position. Fixed gobo wheel is capable of continuous rotation for additional effects. 17 total gobos positions. • VL440 Spot accepts both metal and glass gobos. • VL770 & VL880 Spot accept glass gobos only. •...
Page 25
• Power Requirements: • VL440 Spot: Standard AC power distribution from 100 - 240VAC, 50/60 Hz. The unit requires up to 6.6A (at 100V) depending on the AC supply voltage.* • VL770 Spot: Standard AC power distribution from 100 - 240VAC, 50/60 Hz. The unit requires up to 10.2A (at 100V) depending on the AC supply voltage.*...
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Components Included Items The following illustration shows all items included with the luminaire: Included Items Warranty Card Product Support Sheet Unpack & Quick Start Guide Product VL440 / VL770 / VL880 CD ROM Registration (user’s manual) Neutrik PowerCon®...
ESCRIPTION OMPONENTS Replacement Items/Accessories The following optional and/or replacement items can be ordered directly from your Authorized VARI❋LITE Dealer or Vari-Lite. When ordering, please order by the Vari-Lite part number. Vari-Lite Accessory Notes Part No. PC1BE AC Input Cable, PowerCon with Bare End (no connector), 1 Meter PC1GP AC Input Cable, PowerCon with Stage Pin (Male), 1 Meter PC1GTL...
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Luminaire Components Below is a brief description of the major assemblies of the VL440 / VL770 / VL880 Luminaires. Luminaire Head Assembly - Houses color system, gobos, lenses, filters, reflector, and lamp. Yoke Assembly - Houses tilt motor and routes cables to / from...
HAPTER Installation This chapter contains instructions for installation of the luminaire. It includes connecting power and data, along with instructions for powering up the luminaire for the first time and addressing it within your system. • Power and Data Cabling Requirements •...
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Power and Data Cabling Requirements Power The luminaire requires standard AC power distribution from 100-240 VAC, 50/60 Hz. Current required depends on the AC supply voltage and product model. Refer to “Current vs.
Page 31
NSTALLATION OWER AND ABLING EQUIREMENTS WARNING: DO NOT connect to three-phase service in countries with 240 volt power. For single-phase power at 100 to 240 volts RMS: Connection AC Neutral AC Line Ground (Earth) For three-phase power at 208 volts RMS: Connection Phase 1 Phase 2...
Current is calculated with the lamp on and all motors sequencing. For specific luminaire current draw, refer to: • Table 2-1, VL440 Spot Luminaire - Current vs. Voltage (400W Lamp) • Table 2-2, VL770 Spot Luminaire - Current vs. Voltage (700W Lamp) •...
Page 33
NSTALLATION OWER AND ABLING EQUIREMENTS Table 2-3: VL880 Spot Luminaire - Current vs. Voltage (800W Lamp) Total Luminaire AC Voltage @ Current (Motor + 60Hz Lamp Current) 100V 12.0A 110V 10.9A 120V 10.0A 130V 9.2A 140V 8.6A 160V 7.5A 180V 6.7A 200V 6.0A...
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Data Cables The luminaire is equipped with two, 5-pin XLR connectors for DATA IN and DATA THRU (out) applications. DATA IN requires a 5-pin, female XLR connector and DATA THRU requires a 5-pin, male XLR connector.
NSTALLATION OWER AND ABLING EQUIREMENTS Recommended Cable Types/Manufacturers These are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shielded cable will also work. ∗ Type Pairs Jacket Temp (F) ZΩ Belden Cables 1215A IBM Type 6 Office cable 1269A PTFE...
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Installation Procedures Installing Lamp In the event the lamp was packed separately during shipment, it will be necessary to install in the luminaire before use. WARNING: Ensure that power is completely removed from luminaire when installing lamp. CAUTION: Wear cotton gloves or other covering while installing lamp.
Page 37
NSTALLATION NSTALLATION ROCEDURES Step 6. As shown in Figure 2-3, align lamp tabs with lamp socket. Align tabs of lamp with socket when installing Lamp* NOTE: * "Bow" of lamp must be oriented with "Slot" in reflector. Lamp Socket Cover Figure 2-3: Lamp Installation Step 7.
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Align Lamp For Maximum Beam Irradiance After a new lamp is installed in the luminaire, it will be necessary to align the lamp to optimize the beam. WARNING: Backcap and alignment screws will be HOT during lamp operation.
NSTALLATION NSTALLATION ROCEDURES Hanging the Luminaire The VL440 / VL770 / VL880 Luminaire can be hung horizontally or vertically from any structure designed to work with the type of load created by this moving luminaire. Two mounting truss hooks or other mounting hardware are required.
Page 40
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL WARNING: Ensure that the bracket locking mechanism is fully seated after the bracket is installed on the luminaire. Example Truss Hook and Mounting Hardware (not included) Mount Bracket Keyed Hole Locking Mechanism Raised Mounting...
Page 41
NSTALLATION NSTALLATION ROCEDURES Installing in Truss: Step 1. Using two people, lift luminaire into mounting position. Step 2. Secure in place with truss hook. Ensure truss hook hardware that locks hook in place (e.g. wing bolt) is properly tightened and that luminaire is fully supported. Step 3.
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL 23.00 in 584.2 mm 24.26 in 22.25 in 616.2 mm 565.2 mm 18.88 in 479.5 mm Safety Cable: Recommended for hanging installations. May be required by local codes. Safety cable is sold separately.
AC In Data Thru Termination Data Thru VL440 / VL770 / VL880 Luminaire Channel Requirements Model DMX512 Channels VL440 Spot 30 Channels VL770 Spot 30 Channels VL880 Spot 30 Channels Figure 2-11: Data Link Step 4. Connect AC Input Cable connector to power input source.
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Powering Up Power-Up Procedure All Models When the luminaire is powered up for the first time, the default setting is enabled and the lamp will remain off. When AC power is applied, the luminaire will immediately begin a calibration sequence that steps it through full pan and tilt movements.
NSTALLATION DDRESSING Addressing Program Starting Address The address setting for DMX console controlled systems is entered using the Menu Display (refer to “Menu Operation” on page 64). The luminaire retains the DMX address even if power is removed. Note: Refer to your console operating instructions for specific information regarding its addressing requirements.
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Transporting Overview When shipping or transporting VARI❋LITE Luminaires, Vari-Lite recommends that the luminaire(s) be sufficiently protected against any (including, but not limited to) shock, vibration, drops, jarring, exposure to the environment, etc.
HAPTER Operation This chapter contains instructions for operating the luminaire using DMX control and for updating the internal software. • Color Control & Gobos • DMX Operation • Luminaire Timing • Updating Software 02.96 87.000 1 0 26 J uly 2 011...
VL440 Spot Luminaire Color Mixing The VL440 Spot luminaire provides full CYM color cross-fading and one fixed color wheel with 8 fixed colors for rich color projection and snap color changes. Table 1: VL440 Spot Color Wheel - Colors and Positions...
Table 3, “VL440 Spot Fixed Gobo Wheel - Effects and Positions,” on page 32). • VL440 spot luminaires accept glass and metal gobos. Note, VL770 and VL880 spot luminaires accept glass gobos only. Table 2: VL440 Spot Rotating Gobo Wheel - Effects and Positions Position...
Page 50
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Table 3: VL440 Spot Fixed Gobo Wheel - Effects and Positions Position Gobo Gobo Part Number 0 (Open) None None Pebbles 41.6004.7002 Dust Breakup 41.6004.7025 Medium Circle 41.6004.6001...
& G PERATION OLOR ONTROL OBOS VL770 Spot Luminaire Color Mixing The VL770 Spot luminaire provides full CYM color cross-fading and one fixed color wheel with 8 fixed colors for rich color projection and snap color changes. Table 4: VL770 Spot Color Wheel - Colors and Positions Position Filter Color Filter Part Number...
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Gobos The VL770 Spot Luminaire contains two gobo wheels: • One rotating gobo wheel with seven rotatable, indexable gobo positions (refer to Table 5, “VL770 Spot Rotating Gobo Wheel - Effects and Positions,” on page 34).
Page 53
& G PERATION OLOR ONTROL OBOS Table 6: VL770 Spot Fixed Gobo Wheel - Effects and Positions Position Gobo Gobo Part Number 0 (Open) None None Pebbles 41.6004.7002 Dust Breakup 41.6004.7025 Medium Circle 41.6004.6001 Night Sky 41.6004.5011 Leaves 41.6004.5501 Horizontal Bars 41.6004.4201 Block Breakup 41.6004.7015...
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL VL880 Spot Luminaire Color Mixing The VL880 Spot luminaire provides full CYM color cross-fading and one fixed color wheel with 8 fixed colors for rich color projection and snap color changes. Table 7: VL880 Spot Color Wheel - Colors and Positions Position Filter Color...
& G PERATION OLOR ONTROL OBOS Gobos The VL880 Spot Luminaire contains two gobo wheels: • One rotating gobo wheel with seven rotatable, indexable gobo positions (refer to Table 8, “VL880 Spot Rotating Gobo Wheel - Effects and Positions,” on page 37).
Page 56
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Table 9: VL880 Spot Fixed Gobo Wheel - Effects and Positions Position Gobo Gobo Part Number 0 (Open) None None Pebbles 41.6004.7002 Dust Breakup 41.6004.7025 Medium Circle 41.6004.6001 Night Sky 41.6004.5011...
PERATION DMX Operation This section is contains individual DMX channel maps for each luminaire covered in this manual - VL440 Spot, VL770 Spot, and VL880 Spot. Refer to the corresponding DMX channel map for your fixture. • VL440 Spot Channel Mapping •...
Page 58
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Table 10: VL440 Spot Channel Mapping DMX Channel Parameters Range (DMX) Range (%) Default Value* Description Controls Fixed Gobo Wheel. Linear control from Wheel 0 to 216. From 217 to 255 will give differ- ent speeds of wheel spin.
Page 59
: DMX O PERATION PERATION Table 10: VL440 Spot Channel Mapping DMX Channel Parameters Range (DMX) Range (%) Default Value* Description Prism Rotate - 16 bit control of prism index or rotation. High 0 - 65535 0 - 100% 32768 Rotate Fast to Slow <<...
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL VL770 Spot Channel Mapping These tables assume a DMX start address of 1. When a different starting address is used, this address becomes channel 1 function and other functions follow in sequence. Table 11: VL770 Spot Channel Mapping DMX Channel Parameters...
Page 61
: DMX O PERATION PERATION Table 11: VL770 Spot Channel Mapping DMX Channel Parameters Range (DMX) Range (%) Default Value* Description Controls Rotating Gobo Wheel using the following (note, half gobo positioning is not possible): Open Index (No Gobo) DMX = 0 Gobo 1 (Index) DMX = 14 Gobo 2 (Index) DMX = 28 Gobo 3 (Index) DMX = 42...
Page 62
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Table 11: VL770 Spot Channel Mapping DMX Channel Parameters Range (DMX) Range (%) Default Value* Description Allows for luminaire timing of gobo wheel func- Gobo Time 0 - 255 0 - 100% tions.
: DMX O PERATION PERATION VL880 Spot Channel Mapping These tables assume a DMX start address of 1. When a different starting address is used, this address becomes channel 1 function and other functions follow in sequence. Table 12: VL880 Spot Channel Mapping DMX Channel Parameters Range (DMX)
Page 64
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Table 12: VL880 Spot Channel Mapping DMX Channel Parameters Range (DMX) Range (%) Default Value* Description Controls Rotating Gobo Wheel using the following (note, half gobo positioning is not possible): Open Index (No Gobo) DMX = 0 Gobo 1 (Index) DMX = 14 Gobo 2 (Index) DMX = 28...
Page 65
: DMX O PERATION PERATION Table 12: VL880 Spot Channel Mapping DMX Channel Parameters Range (DMX) Range (%) Default Value* Description Allows for luminaire timing of gobo wheel func- Gobo Time 0 - 255 0 - 100% tions. Profile should default to DMX 255 for smoothest console timing.
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Luminaire Timing Luminaire Timing Channel Information Timing channel control improves the timed moves of certain groups of parameters. Four timing channels are provided, one for Pan and Tilt, one for color parameters, one for beam parameters and one for gobo/index parameters.
Page 67
PERATION UMINAIRE IMING Note: Avoid changing timing channel values in a fading cue. This can cause unexpected behavior in the luminaire as the timing channel value is updated over time. Timing channel values and the final destination of the parameters affected by the timing channel should always be sent in a zero count. Timing channels can be set in either % or 0-255 (DMX) modes, with the following values assigned: Table 14: Timing Channels Map % Value...
Page 68
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Table 14: Timing Channels Map (Continued) % Value = Seconds 10.2 10.4 10.6 26 J uly 20 11 02 .9 687.00 01 0...
The following pages contain the control channel function maps for the VL440 spot, VL770 spot, and VL880 spot luminaires. Refer to the corresponding control channel functions table for your fixture.
VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL VL440 Spot Control Channel Functions Table 15: VL440 Spot Control Channel Functions Control Channel Value (VL440 Spot Only) Control Channel Function % Value DMX Value After 3 Secs...
PERATION UMINAIRE IMING VL770 Spot Control Channel Functions Table 16: VL770 Spot Control Channel Functions Control Channel Value (VL770 Spot Only) Control Channel Function % Value DMX Value After 3 Secs Default Console Value (Idle) Display - Menu Settings / Off 3 - 4 Reset Fixture to Defaults 5 - 7...
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL VL880 Spot Control Channel Functions Table 17: VL880 Spot Control Channel Functions Control Channel Value (VL770 Spot Only) Control Channel Function % Value DMX Value After 3 Secs Default Console Value (Idle) Display - Menu Settings / Off 3 - 4...
PERATION PDATING OFTWARE Updating Software USB Download and Programming To download files with a PC equipped with a Universal Serial Bus (USB) port, you need the VARI❋LITE USB Luminaire Programming Kit (28.8500.0054). The USB Luminaire Programming Kit can be ordered directly from your Authorized VARI❋LITE Dealer. The VARI❋LITE USB Luminaire Programming Kit (28.8500.0054) includes: •...
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Lists specific versions of downloaded software (on PC) Device Connection Status and USB Downloader Controls Click to download specific software version to connected luminaire(s) Click logo to go to Vari-Lite web site (internet connection required)
Page 79
PERATION PDATING OFTWARE A DMX termination connector is used in this process. Refer to page 17 for more information regarding the construction of this connector. Master luminaire containing Luminaire 1 Luminaire 2 software version to download requiring update requiring update AC In Data In AC In...
Page 80
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Notes 26 J uly 20 11 02 .9 687.00 01 0...
HAPTER Menu System This chapter contains instructions for operating the luminaire using the Menu Display feature. • Menu Operation • Self Tests 02.96 87.000 1 0 26 J uly 2 011...
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Menu Operation What Is the Menu System? The menu system is a programmable set of commands used to configure, address, operate, and test the luminaire. The menu system is controlled at the Menu Display available at the enclosure input panel. Luminaire Enclosure AC INPUT...
Page 83
YSTEM PERATION Luminaire Status Indicators (Power On, Transmitting DMX, Receiving DMX, Error in Luminaire Operation) LCD Display - Displays all Data and Luminaire Settings POWER Enter Button ENTER Arrow Keys ERROR (Left/Right/Up/Down) Escape (ESC) Figure 4-2: VL400 / VL440 / VL770 Spot Luminaire Menu Control Table 1: Menu Control Buttons Button Description...
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Using the Menu System To enter the menu system, first press [ESC]. The functions displayed will be 1st level functions. Scroll through the 1st level functions by pressing [Up] / [Down] arrows. Once the desired function appears in the display, press [Enter].
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Menu System Functions Table 4-1: Menu System Chart 1st Level 2nd Level 3rd Level 4th Level 5thLevel Address DMX Address DMX Address value SetUp Model VL400 Select VL440 Luminaire Type VL770...
Page 87
YSTEM PERATION Table 4-1: Menu System Chart (Continued) 1st Level 2nd Level 3rd Level 4th Level 5thLevel DATA Channel XXX XXX Data DMX Data and Note: Channel and Dimmer DMX Channel Pan/Tilt Mode information displayed Dimmer XXX Data simultaneously Pan/Tilt Pan/Tilt Options Swap Swap Pan &...
Page 88
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Table 4-1: Menu System Chart (Continued) 1st Level 2nd Level 3rd Level 4th Level 5thLevel Manual XXXXX Data Manual Pan Motor Commands Tilt XXXXX Data Note: Manual is Tilt Motor Disabled if DMX512 signal...
Page 89
YSTEM PERATION Table 4-1: Menu System Chart (Continued) 1st Level 2nd Level 3rd Level 4th Level 5thLevel Test Cyan RunTest Press [Menu] to System Test Cyan Color Wheel stop tests (continued) Yellow RunTest Yellow Color Wheel Magenta RunTest Magenta Color Wheel Color Mix RunTest Color Wheel Color Mixing...
Page 90
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Table 4-1: Menu System Chart (Continued) 1st Level 2nd Level 3rd Level 4th Level 5thLevel Test Sensor Tilt EOT Sensor Sens Tst Sensor PASS System Test Sensors Test Test in Progress FAIL (continued)
YSTEM PERATION Function Definitions Each menu item is listed in the first column by its display abbreviation. The abbreviations appear in alphabetical order as opposed to their position in the menu display sequence for easy reference. Table 4-2: Menu Function Definitions Display Definition Purpose...
Page 92
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Table 4-2: Menu Function Definitions (Continued) Display Definition Purpose Gobo Gobo Select Specifies rotating gobo select for manual control ( Man ) or gobo select EOT sensor for testing ( Test ).
Page 93
YSTEM PERATION Table 4-2: Menu Function Definitions (Continued) Display Definition Purpose Strobe Strobe Specifies strobe function for manual control ( Manual ) or for testing ( Test ). Swap Swap Swaps pan and tilt functions for special focus requirements such as moving mirror mechanisms.
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Self Tests Running Parameter Tests The luminaire is capable of running self tests by using the TEST menu functions. For complete details and values for each test refer to “Diagnostic Tests”...
Page 95
YSTEM ESTS Movement Disable The Movement option allows pan and tilt to be disabled so that the luminaire can be placed in any position for testing without movement occurring. In order to regain full control of the luminaire, Movement will need to be enabled after testing. Note: When using the Movement option, pan and tilt will be disabled for all the luminaires that are linked.
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Diagnostic Tests The following diagnostic tests are available in the test menu. Test Descriptions All Seq....Tests all functions in sequential order. Pan/Tilt ....Tests different pan and tilt movements. Pan....Tests different pan movements.
PPENDIX Maintenance This appendix provides instructions for performing routine maintenance which may be necessary during the life of the luminaire. • Equipment Handling • Troubleshooting • Routine Maintenance WARNING: All maintenance procedures are to be performed with power completely removed from the luminaire.
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Equipment Handling Below are some basic tips and information on handling luminaires and their associated components. Locations/Use VARI❋LITE luminaires are designed for dry locations only. Exposure to rain or moisture (including, but not limited to, fog machines, misters, etc.,) may damage luminaire.
ROUBLESHOOTING AND AINTENANCE compounds is greater around the top electrode than the bottom electrode. In addition, the fill components that are difficult to vaporize congeal around the bottom electrode, thereby reducing lamp life. Solid State Electronics Electrostatic Discharge (ESD) Electrostatic discharge (ESD) presents a significant danger to solid state electronic components (semiconductor devices and PC board assemblies).
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Troubleshooting Error Messages If a problem occurs during luminaire calibration, at the end of the calibration sequence the Menu Display will cycle through any applicable error message(s), one at a time until the end of the list is reached.
ROUBLESHOOTING AND AINTENANCE Troubleshooting Guide If a problem is suspected, first try recalibrating the luminaire to prompt an error message. The chart below provides possible causes and remedies for various error messages and/or symptoms. CAUTION: Some troubleshooting is included for reference only. Performing remedies may void product warranty.
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Routine Maintenance Lamp Removal and Installation WARNING: Ensure that power is completely removed from luminaire when removing or installing lamp. CAUTION: Wear cotton gloves or other covering while installing lamp. Touching lamp glass with bare fingers will leave oil and may cause the lamp to explode or reduce lamp life.
Page 103
ROUBLESHOOTING AND AINTENANCE Step 6. As shown in Figure A-2, align lamp tabs with lamp socket. Align tabs of lamp with socket when installing Lamp* NOTE: * "Bow" of lamp must be oriented with "Slot" in reflector. Lamp Socket Cover Figure A-2: Lamp Installation Step 7.
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Fixed Color Wheel Filter Removal and Installation WARNING: Remove power from luminaire before performing this procedure. To remove and replace fixed color filters: Step 1. Remove power from luminaire and allow luminaire to cool completely. Step 2.
Page 105
ROUBLESHOOTING AND AINTENANCE Step 4. Grasp filter with fingers and gently pull filter assembly straight up and out of fixed color wheel. Note orientation of fixed color filter. New color filter must go in exactly the same. Fixed Color Filter Assembly Pull filter straight up Fixed Color Filter Orientation...
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Rotating Gobo Removal and Installation WARNING: Remove power from luminaire before performing this procedure. To remove and replace rotating gobos: Step 1. Remove power from luminaire and allow luminaire to cool completely. Step 2.
Page 107
ROUBLESHOOTING AND AINTENANCE Step 4. Grasp gobo carrier with fingers and gently pull gobo assembly straight up and out of rotating gobo wheel. Note orientation of rotating gobo carrier assembly. New gobo assembly must go in exactly the same. Rotating Gobo Pull gobo straight up and away from wheel assembly Rotating Gobo...
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Fixed Gobo Removal and Installation WARNING: Remove power from luminaire before performing this procedure. To remove and replace fixed gobos: Step 1. Remove power from luminaire and allow luminaire to cool completely. Step 2.
Page 109
ROUBLESHOOTING AND AINTENANCE Step 4. Grasp gobo carrier with fingers and gently pull gobo assembly straight up and out of fixed gobo wheel. Note orientation of fixed gobo. New gobo must go in exactly the same. Fixed Gobo Carrier Assembly Fixed Gobo Orientation Pull gobo straight up and away from wheel...
❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Cleaning Optical Lenses and Filters WARNING: Remove power from luminaire before performing maintenance. WARNING: Acetone is a harsh cleaning agent and solvent. Acetone is very flammable. Please handle acetone according to manufacturer’s safety instructions and precautions.
Operational Power Requirements • VL440 Spot: Standard AC power distribution from 100 - 240VAC, 50/60 Hz. The unit requires up to 6.6A (at 100V) depending on the AC supply voltage.* • VL770 Spot: Standard AC power distribution from 100 - 240VAC, 50/60 Hz. The unit requires up to 10.2A (at 100V) depending on the AC supply voltage.*...