Yamaha VMAX VMX12R Owner's Manual
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Yamaha VMAX VMX12R Owner's Manual

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OWNER'S MANUAL
VMX12R
VMX12RC
LIT-11626-16-20
5GK-28199-13

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Summary of Contents for Yamaha VMAX VMX12R

  • Page 1 OWNER’S MANUAL VMX12R VMX12RC LIT-11626-16-20 5GK-28199-13...
  • Page 2 EAU03438...
  • Page 3 EAU00002 Congratulations on your purchase of the Yamaha VMX12/VMX12C. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
  • Page 4 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.

  • Page 5: Important Manual Information

    IMPORTANT MANUAL INFORMATION EW000000 WARNING PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR- CYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT- TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
  • Page 6 IMPORTANT MANUAL INFORMATION AFFIX DEALER LABEL HERE EAU04247 VMX12R/VMX12RC OWNER’S MANUAL ©2002 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS EAU00009 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX...

  • Page 8: Safety Information

    SAFETY INFORMATION Safe riding ..................1-1 Protective apparel ................1-3 Modifications ..................1-3 Loading and accessories ..............1-3 Gasoline and exhaust gas..............1-5 Location of important labels ............... 1-7...

  • Page 9: Safe Riding

    S AFETY INFORMATION EAU00014* MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DE- PENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BE- FORE RIDING THIS MOTORCYCLE.

  • Page 10: Safety Information

    SAFETY INFORMATION 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified opera- tors.

  • Page 11: Protective Apparel

    6. A passenger should also observe the above precautions. Modifications Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.
  • Page 12 Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when select- ing and installing any accessories.

  • Page 13: Gasoline And Exhaust Gas

    SAFETY INFORMATION a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b.
  • Page 14 SAFETY INFORMATION a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe- destrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c.

  • Page 15: Location Of Important Labels

    SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle.
  • Page 16 SAFETY INFORMATION California only CAUTION Read owner's manual before servicing battery. Electrolyte will damage metal parts or paint. If electrolyte spills, wash area with fresh water immediately. Be sure to connect breather hose after installing battery. 3JL-28177-A0 WARNING PASS LEAD WIRES THROUGH HOLE, as shown.

  • Page 17: Description

    DESCRIPTION Left view ..................... 2-1 Right view................... 2-2 Controls and instruments ..............2-3...

  • Page 18: Left View

    D ESCRIPTION EAU00026 Left view 1. Clutch fluid reservoir (page 6-29) 7. Shock absorber assembly damping 2. Air filter element (page 6-21) force adjusting knob (page 3-13) 3. Fuse box (page 6-39) 8. Helmet holder (page 3-10) 4. Main fuse box (page 6-39) 9.

  • Page 19: Right View

    DESCRIPTION Right view 11. Fuel tank cap (page 3-6) 12. Battery (page 6-35) 13. Coolant reservoir (page 6-16) 14. Front brake fluid reservoir (page 6-29) 15. Main switch (page 3-1) 16. Radiator cap (page 6-18) 17. Radiator (page 6-18) 18. Engine oil filter cartridge (page 6-13) 19.

  • Page 20: Controls And Instruments

    DESCRIPTION Controls and instruments 1. Clutch lever (page 3-5) 2. Left handlebar switches (page 3-3) 3. Speedometer unit (page 3-2) 4. Right handlebar switches (page 3-4) 5. Brake lever (page 3-5) 6. Throttle grip (page 6-22) 7. Tachometer (page 3-3) 8.

  • Page 21: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS Main switch ..................3-1 Indicator and warning lights ............. 3-1 Speedometer unit ................3-2 Tachometer ..................3-3 Coolant temperature gauge .............. 3-3 Handlebar switches ................3-3 Clutch lever ..................3-5 Shift pedal ..................3-5 Brake lever ..................3-5 Brake pedal ..................

  • Page 22: Main Switch

    I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push. 1. Neutral indicator light “NEUTRAL” 2. Release. 2. Turn signal indicator light “TURN” EAU00028 3. Turn. 3. Fuel level warning light “FUEL” Main switch 4. High beam indicator light “HIGH BEAM” EAU00051 The main switch controls the ignition 5.

  • Page 23: Instrument And Control Functions

    “RUN” and turn the key to “ON”. ing light does not come on, have a Speedometer unit 2. Shift the transmission into the neu- Yamaha dealer check the electri- The speedometer unit is equipped with tral position or pull the clutch lever. cal circuit.

  • Page 24: Tachometer

    INSTRUMENT AND CONTROL FUNCTIONS 1. Tachometer 1. Coolant temperature gauge 1. Dimmer switch “LIGHTS” 2. Tachometer red zone 2. Coolant temperature gauge red zone 2. Turn signal switch “TURN” 3. Horn switch “HORN” EAU00101 EAU01652 Tachometer Coolant temperature gauge EAU00118 Handlebar switches The electric tachometer allows the rider With the key in the “ON”...
  • Page 25 INSTRUMENT AND CONTROL FUNCTIONS Since this model is equipped with a EAU01653 Fuel reserve switch “FUEL” self-canceling system, the turn signal During normal operation, this switch lights will self-cancel after the motor- should be kept in the “ON” position. If cycle has traveled both about 150 m the fuel warning light comes on while (490 ft) and for approximately 15 sec-...

  • Page 26: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS 1. Clutch lever 1. Shift pedal 1. Brake lever EAU00152 EAU00157 EAU00158 Clutch lever Shift pedal Brake lever The clutch lever is located at the left The shift pedal is located on the left The brake lever is located at the right handlebar grip.

  • Page 27: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS 1. Brake pedal 1. Lever (× 2) 1. Unlock. EAU00162 EAU04168 2. Insert the key into the lock, and Brake pedal Fuel tank cap then turn it 1/4 turn clockwise. The The brake pedal is on the right side of lock will be released and the fuel the motorcycle.

  • Page 28: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS To install the fuel tank cap EAU00185 CAUTION: 1. Insert the fuel tank cap into the Immediately wipe off spilled fuel tank opening with the key inserted in the lock and with the mark on with a clean, dry, soft cloth, since fuel may deteriorate painted surfac- the cap facing forward.

  • Page 29: Starter (Choke) Lever

    INSTRUMENT AND CONTROL FUNCTIONS Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand or premi- um unleaded fuel.

  • Page 30: Steering Lock

    INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering 1. Open the steering lock cover, and then insert the key. 2. Push the key in, turn it 1/8 turn counterclockwise so that it moves out, and then release it. 3. Remove the key, and then close the lock cover.

  • Page 31: Helmet Holder

    INSTRUMENT AND CONTROL FUNCTIONS 1. Bolt (× 2) 1. Projection 1. Helmet holder 2. Screw (× 2) 2. Seat holder 2. Unlock. 2. Remove the bolts and screws, and To install the rider seat EAU00260 Helmet holder then pull the rider seat off. 1.

  • Page 32: Adjusting The Front Fork

    NOTE: NOTE: An optional air pressure gauge is avail- When checking and adjusting the air able at a Yamaha dealer. pressure, there should be no weight on 4. To increase the spring rate and the front end of the motorcycle.

  • Page 33: Adjusting The Shock Absorber Assemblies

    INSTRUMENT AND CONTROL FUNCTIONS EW000040 Spring rate: WARNING Minimum/standard (soft): Always adjust both shock absorber Air pressure = assemblies equally, otherwise poor 40 kPa (0.4 kgf/cm , 5.7 psi) handling and loss of stability may Maximum (hard): result. Air pressure = 100 kPa (1.0 kgf/cm , 14 psi) EC000012...
  • Page 34 INSTRUMENT AND CONTROL FUNCTIONS NOTE: Align the bottom edge of the ad- justing ring with the appropriate setting on the shock absorber. Use the special wrench included in the owner’s tool kit to make this adjustment. Spring preload: 1. Damping force adjusting knob Minimum (soft): 1 2.
  • Page 35 INSTRUMENT AND CONTROL FUNCTIONS Damping force: Minimum (soft): 1 Standard: 1 Maximum (hard): 4 3-14...

  • Page 36: Matching The Front And Rear Suspension Settings

    INSTRUMENT AND CONTROL FUNCTIONS EAU01658 Matching the front and rear suspension settings Use this table as a guide to match the suspension and damping adjustments of the front fork and shock absorber assembly according to various load conditions. CI-06E Load condition Front fork adjustment Shock absorber assembly adjustment Spring preload (air pressure)

  • Page 37: V-Boost

    Yamaha dealer who has the profes- sional knowledge and experience to do EC000025 CAUTION: The V-Boost was set at the Yamaha factory after many tests. If the set- tings are changed by someone with- out sufficient technical knowledge, poor engine performance and dam- age may result.

  • Page 38: Sidestand

    It cuts the running engine when check this system regularly as de- the transmission is in gear and the scribed below and have a Yamaha sidestand is moved down. dealer repair it if it does not function Periodically check the operation of the properly.
  • Page 39 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 40: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation check list ..............4-1...

  • Page 41: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-16–6-17 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. Front brake • Adjust if necessary.
  • Page 42 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-22, 6-31 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-30 •...
  • Page 43 PRE-OPERATION CHECKS NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. EWA00033 WARNING If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the motorcycle.

  • Page 44: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold engine ..........5-1 Starting a warm engine ..............5-3 Shifting ....................5-3 Engine break-in ................. 5-5 Parking ....................5-6...

  • Page 45: Starting And Warming Up A Cold Engine

    Consult a Yamaha dealer re- blocked and performance will The transmission is in the neutral garding any control or function suffer.

  • Page 46: Operation And Important Riding Points

    The oil level warning light and should be on, otherwise have a on when pushing the start fuel level warning light should Yamaha dealer check the electrical cir- switch, or if it does not go off af- come on when the start switch cuit.

  • Page 47: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS 6. When the engine is warm, turn the EAU01258 Starting a warm engine starter (choke) off. Follow the same procedure as for start- NOTE: ing a cold engine with the exception The engine is warm when it responds that the starter (choke) is not required normally to the throttle with the starter when the engine is warm.
  • Page 48 OPERATION AND IMPORTANT RIDING POINTS EC000048 EAU02988 EAU00427 To start out and accelerate To decelerate CAUTION: 1. Pull the clutch lever to disengage 1. Apply both the front and the rear Even with the transmission in the clutch. brakes to slow the motorcycle. the neutral position, do not 2.

  • Page 49: Engine Break-In

    1,600 km (1,000 mi) and beyond The vehicle can now be operated nor- mally. EC000053 CAUTION: Keep the engine speed out of the tachometer red zone. If any engine trouble should oc- cur during the engine break-in period, immediately have Yamaha dealer check the vehicle.

  • Page 50: Parking

    OPERATION AND IMPORTANT RIDING POINTS EAU00460 Parking When parking, stop the engine, and then remove the key from the main switch. EW000058 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.

  • Page 51: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR Periodic maintenance ..........6-1 Checking the brake and clutch fluid levels ..6-29 Owner’s tool kit ............6-1 Changing the brake and clutch fluids ....6-30 Periodic maintenance chart for emission Checking and lubricating the cables ....6-30 control system ...........6-3 Checking and lubricating the throttle grip and General maintenance and lubrication chart ..6-5...

  • Page 52: Periodic Maintenance

    If you are not familiar with motor- RELATED TO EMISSIONS CON- rest forward and back.) cycle maintenance work, have a TROL ARE GROUPED SEPARATE- Yamaha dealer do it for you. LY. THESE SERVICES REQUIRE SPECIALIZED DATA, KNOWLEDGE, AND EQUIPMENT. YAMAHA DEAL- ERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES.
  • Page 53 NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 54: Periodic Maintenance Chart For Emission Control System

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00471 Periodic maintenance chart for emission control system INITIAL ODOMETER READINGS 600 mi 4,000mi 8,000 mi 12,000 mi 16,000 mi 20,000 mi ITEM ROUTINE (1,000 km) (7,000 km) (13,000 km) (19,000 km) (25,000 km) (31,000 km) 1 month 6 months 12 months...
  • Page 55 24 months 30 months Evaporative emission control • Check control system for damage. √ √ system (For • Replace if necessary. California only) * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

  • Page 56: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00472 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4,000 mi 8,000 mi 12,000 mi 16,000 mi 20,000 mi ITEM ROUTINE TYPE (1,000 km) (7,000 km) (13,000 km) (19,000 km) (25,000 km) (31,000 km) 1 month 6 months 12 months...
  • Page 57 (13,000 km) (19,000 km) (25,000 km) (31,000 km) 1 month 6 months 12 months 18 months 24 months 30 months Yamaha Chain and Control and meter • Apply chain lube √ √ √ √ √ √ Cable Lube or engine oil cables thoroughly.
  • Page 58 Sidestand switch – replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU03907 NOTE: From 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 4,000 mi (7,000 km) or 6 months.

  • Page 59: Removing And Installing The Cowling And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling A 1. Unlock. 1. Holder (× 2) 2. Panel A 2. Projection (× 2) EAU03415 3. Panel B Cowling A To install the cowling To remove the cowling EAU03516 1. Align the holders under the cowl- Removing and installing the 1.

  • Page 60: Checking The Spark Plugs

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (× 2) 1. Screw (× 2) 1. Spark plug cap EAU03340 EAU01315 EAU03329 Panel A Panel B Checking the spark plugs To remove the panel To remove the panel The spark plugs are important engine 1.
  • Page 61 Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the motorcycle. 3. Check each spark plug for elec- trode erosion and excessive car- bon or other deposits, and replace 1.

  • Page 62: Canister (For California Only)

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04623 Engine oil and oil filter Tightening torque: Spark plug: cartridge 18 Nm (1.8 m·kgf, 13 ft·lbf) The engine oil level should be checked before each ride. In addition, the oil NOTE: must be changed and the oil filter car- If a torque wrench is not available when tridge replaced at the intervals speci- installing a spark plug, a good estimate...
  • Page 63 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Engine oil level check window 1. Engine oil filler cap 1. Engine oil drain bolt 2. Maximum level mark To change the engine oil (with or 3. Remove the engine oil filler cap 3. Minimum level mark without oil filter cartridge replace- and drain bolt to drain the oil from 3.
  • Page 64 NOTE: NOTE: An oil filter wrench is available at a Make sure that the O-ring is properly Tightening torque: Yamaha dealer. seated. Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) 7. Install the engine oil drain bolt, and then tighten it to the specified torque.
  • Page 65 (since the engine oil also or remains on, immediately turn the lubricates the clutch), do not engine off and have a Yamaha deal- mix any chemical additives. Do er check the vehicle. Recommended engine oil: not use oils with a diesel speci- See page 8-1.

  • Page 66: Final Gear Oil

    If any 3. Install the final gear oil drain bolt, leakage is found, have a Yamaha deal- and then tighten it to the specified er check and repair the motorcycle. In torque.

  • Page 67: Coolant

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04868 Coolant Coolant reservoir capacity (up to the maximum level mark): The coolant level should be checked 0.3 L (0.26 Imp, 0.32 US qt) before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart.
  • Page 68 If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
  • Page 69 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Radiator cap 1. Coolant drain cock 1. Water pump drain bolt 2. Position indicator 4. Remove the radiator cap. 6. Remove the water pump drain bolt 5. Turn the coolant drain cock to to drain the water pump housing. EW000067 “ON”.
  • Page 70 PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Water pump drain bolt: 43 Nm (4.3 m·kgf, 31 ft·lbf) 11. Install the rubber coolant drain plugs, and then install the cylinder drain plug covers. NOTE: 1. Screw (× 4) 1. Rubber coolant drain plug (× 4) Check the rubber plugs for damage and replace them if necessary.
  • Page 71 If ant as soon as possible, other- coolant is leaking, have a Yamaha wise the engine may not be dealer check the cooling system. sufficiently cooled and the cool- 19.

  • Page 72: Cleaning The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EC000082* CAUTION: Make sure that the air filter ele- ment is properly seated in the air filter case. The engine should never be op- erated without the air filter ele- ment installed, otherwise the pistons and/or cylinders may 1.

  • Page 73: Adjusting The Carburetors

    Therefore, all carburetor from occurring, the valve clearance adjustments should be left to a must be adjusted by a Yamaha dealer Yamaha dealer, who has the neces- at the intervals specified in the periodic sary professional knowledge and expe- maintenance and lubrication chart.

  • Page 74: Tires

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03360 CE-22E EW000083 Tire air pressure Tires WARNING (measured on cold tires) To maximize the performance, durabil- Load* Front Rear Proper loading of your motorcycle ity, and safe operation of your motor- 225 kPa 225 kPa is important for several characteris- Up to 90 kg (198 lb) (2.25 kgf/cm...
  • Page 75 100 km in it, or if the sidewall is cracked, con- (60 mi) after installing a new tact a Yamaha dealer immediately and tire. have the tire replaced. The tires must be warmed up before a high-speed run.

  • Page 76: Cast Wheels

    If any ment parts you choose for your 1.6 Nm (0.16 m·kgf, 1.2 ft·lbf) damage is found, have a Yamaha motorcycle should be designed spe- dealer replace the wheel. Do not cifically for this model, and they...

  • Page 77: Clutch Lever Free Play

    If there is air in the hy- draulic system, have a Yamaha dealer bleed the system before operating the motorcycle. 6-26...

  • Page 78: Adjusting The Brake Lever Free Play

    Periodically check the brake pedal posi- which may result in loss of con- Periodically check the brake lever free tion and, if necessary, have a Yamaha trol and an accident. play and, if necessary, adjust it as fol- dealer adjust it.

  • Page 79: Adjusting The Rear Brake Light Switch

    If there is air in the hydraulic system, have a Yamaha dealer bleed the system be- fore operating the motorcycle. Air in the hydraulic system will diminish 1. Rear brake light switch 1.

  • Page 80: Checking The Brake And Clutch Fluid Levels

    PERIODIC MAINTENANCE AND MINOR REPAIR Front brake Clutch Rear brake 1. Minimum level mark 1. Minimum level mark 1. Panel B 2. Minimum level mark EAU04169 NOTE: Checking the brake and clutch Refill with the same type of brake The rear brake fluid reservoir is located fluid levels fluid.

  • Page 81: Changing The Brake And Clutch Fluids

    Have a Yamaha dealer change the The operation of all control cables and immediately. brake and clutch fluids at the intervals the condition of the cables should be As the brake pads wear, it is nor-...

  • Page 82: Checking And Lubricating The Throttle Grip And Cable

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04034 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart.

  • Page 83: Checking And Lubricating The Brake And Clutch Levers

    Recommended lubricant: EW000114 WARNING Lithium-soap-based grease If the centerstand or sidestand does (all-purpose grease) not move up and down smoothly, have a Yamaha dealer check or re- pair it. 6-32...

  • Page 84: Lubricating The Rear Suspension

    Recommended lubricant: bounds smoothly. Lithium-soap-based grease EC000098 CAUTION: If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re- pair it. 6-33...

  • Page 85: Checking The Steering

    WARNING ward and backward. If any free Securely support the motorcycle so play can be felt, have a Yamaha that there is no danger of it falling dealer check or repair the steer- over.

  • Page 86: Checking The Wheel Bearings

    If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Battery 1. Maximum level mark 2.
  • Page 87 PERIODIC MAINTENANCE AND MINOR REPAIR 3. If the electrolyte is at or below the minimum level mark, continue with the following steps. 4. Remove the rider seat. (See page 3-9 for rider seat removal and installation procedures.) 1. Starter moter lead (black) 1.
  • Page 88 PERIODIC MAINTENANCE AND MINOR REPAIR EW000116 KEEP THIS AND ALL BATTER- WARNING IES OUT OF THE REACH OF Electrolyte is poisonous and CHILDREN. dangerous since it contains sul- EC000100 furic acid, which causes severe CAUTION: burns. Avoid any contact with Use only distilled water, as tap water skin, eyes or clothing and al- contains minerals that are harmful...
  • Page 89 PERIODIC MAINTENANCE AND MINOR REPAIR To store the battery EC000099 CAUTION: 1. If the motorcycle will not be used If the breather hose is positioned in for more than one month, remove the battery, fully charge it, and such a way that the frame is ex- posed to electrolyte or gas expelled then place it in a cool, dry place.

  • Page 90: Replacing The Fuses

    4. If the fuse immediately blows EAU01664 4. Radiator fan fuse Replacing the fuses again, have a Yamaha dealer 5. Spare fuse (× 2) The main fuse box is located under the check the electrical system. rider seat. (See page 3-9 for rider seat Specified fuses: removal and installation procedures.)

  • Page 91: Replacing The Headlight Bulb

    5. Install the headlight bulb cover, the bulb holder. and then connect the coupler. 6. Install the headlight unit by install- ing the screws. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 6-40...

  • Page 92: Replacing A Turn Signal Light Bulb Or The Tail/Brake Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (× 2) 1. Tail/brake light bulb (× 2) 1. Turn signal light bulb EAU00855 2. Remove the defective bulb by 4. Install the lens by installing the Replacing a turn signal light pushing it in and turning it counter- screws.

  • Page 93: Front Wheel

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04163 Front wheel To remove the front wheel EW000122 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Speedometer cable 2. Bolt (× 2) of it falling over.
  • Page 94 PERIODIC MAINTENANCE AND MINOR REPAIR 9. Push down hard on the handlebar NOTE: Make sure that there is enough space several times to check for proper between the brake pads before install- fork operation. ing the brake calipers onto the brake discs.

  • Page 95: Rear Wheel

    EW000122 3. Remove the brake caliper by re- terstand. WARNING moving the bolts. It is advisable to have a Yamaha 4. Disconnect the brake torque rod dealer service the wheel. from the brake caliper bracket by Securely support the motor-...
  • Page 96 PERIODIC MAINTENANCE AND MINOR REPAIR 4. Connect the brake torque rod to the brake caliper bracket by in- stalling the bolt and the nut. 5. Install the axle nut, and then slight- ly tighten it. 6. Take the motorcycle off the cen- terstand so that the rear wheel is on the ground.

  • Page 97: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 98: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 99 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 101: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Care ....................7-1 Storage ....................7-4...
  • Page 102 M OTORCYCLE CARE AND STORAGE EAU03412 Care Before cleaning Cleaning 1. Cover the muffler outlets with plas- ECA00010 While the open design of a motorcycle CAUTION: tic bags after the engine has reveals the attractiveness of the tech- cooled down. Avoid using strong acidic wheel nology, it also makes it more vulnera- cleaners, especially on spoked...

  • Page 103: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical For motorcycles equipped with After riding in the rain, near the sea or products on plastic parts. Be a windshield: Do not use strong on salt-sprayed roads sure to avoid using cloths or cleaners or hard sponges as Since sea salt or salt sprayed on roads sponges which have been in...
  • Page 104 NOTE: including chrome- and nickel-plat- Consult a Yamaha dealer for advice on ed, surfaces. what products to use. 4. Use spray oil as a universal clean- er to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc.
  • Page 105 MOTORCYCLE CARE AND STORAGE Storage Long-term a. Remove the spark plug caps Before storing your motorcycle for and spark plugs. several months: b. Pour a teaspoonful of engine Short-term 1. Follow all the instructions in the oil into each spark plug bore. Always store your motorcycle in a cool, “Care”...
  • Page 106 MOTORCYCLE CARE AND STORAGE 6. Lubricate all control cables and NOTE: Make any necessary repairs before the pivoting points of all levers and storing the motorcycle. pedals as well as of the sidestand/ centerstand. 7. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground.

  • Page 107: Specifications

    SPECIFICATIONS Specifications ..................8-1...

  • Page 108: Specifications

    S PECIFICATIONS EAU01038 Specifications CS-01E Model VMX12/VMX12C Engine oil Dimensions Type 110 130 ˚F Overall length 2,300 mm (90.6 in) Overall width 795 mm (31.3 in) YAMALUBE 4 (10W-30) Overall height 1,160 mm (45.7 in) or SAE 10W-30 Seat height 765 mm (30.1 in) YAMALUBE 4 (20W-40) Wheelbase...
  • Page 109 SPECIFICATIONS Final gear oil Operation Left foot Type Hypoid gear oil SAE80 (API Gear ratio GL4) or multi-grade hypoid gear 2.529 oil SAE80W-90 1.772 Quantity 0.2 L (0.18 Imp qt, 0.21 US qt) 1.347 Cooling system capacity 1.076 (total amount) 3.05 L (2.68 Imp qt, 3.22 US qt) 0.928 Air filter...
  • Page 110 SPECIFICATIONS Maximum load* Operation Right hand VMX12 216 kg (476 lb) Fluid DOT 4 VMX12C 215 kg (474 lb) Rear Tire air pressure (measured Type Single disc brake on cold tires) Operation Right foot Up to 90 kg (198 lb)* Fluid DOT 4 Front...
  • Page 111 SPECIFICATIONS Bulb voltage, wattage × quantity 12 V, 60/55 W × 1 Headlight 12 V, 8/27 W × 2 Tail/brake light 12 V, 27/8 W × 2 Front turn signal/position light 12 V, 27 W × 2 Rear turn signal light 14 V, 3 W ×...

  • Page 112: Consumer Information

    Vehicle identification number ............. 9-1 Model label ..................9-2 Reporting safety defects ..............9-3 Motorcycle noise regulation .............. 9-4 Maintenance record ................9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ......9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ......... 9-9...

  • Page 113: Identification Numbers

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. Key identification number 1.

  • Page 114: Model Label

    The model label is affixed under cowl- ing A. (See page 6-8 for cowling re- moval and installation procedures.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.

  • Page 115: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi- ately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in group of vehicles, it may order a recall and remedy campaign.

  • Page 116: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU01053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 117: Maintenance Record

    CONSUMER INFORMATION EAU01874 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 118 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 28,000 mi (43,000 km) or 42 months 32,000 mi (49,000 km) or 48 months 36,000 mi (55,000 km) or 54 months 40,000 mi (61,000 km) or 60 months...

  • Page 119: Yamaha Motor Corporation, U.s.a. Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU02918 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY...
  • Page 120 CONSUMER INFORMATION...

  • Page 121: Yamaha Extended Service (Y.e.s.)

    CONSUMER INFORMATION EAU01063 YAMAHA EXTENDED SERVICE (Y.E.S.)
  • Page 122 CONSUMER INFORMATION 9-10...
  • Page 123 I NDEX 1 0 - Accessories and replacement parts ..6-25 Dimmer switch......... 3-3 Main switch ..........3-1 Air filter element, cleaning ......6-21 Maintenance and lubrication, periodic ..6-5 Maintenance, emission control system..6-3 Engine break-in ........5-5 Maintenance, periodic ......6-1 Battery ...........6-35 Engine oil and oil filter cartridge ..... 6-11 Maintenance record .........9-5 Brake and clutch fluid levels, checking ...6-29 Engine stop switch........

  • Page 124: Throttle Grip

    INDEX Specifications .......... 8-1 Wheel bearings, checking ..... 6-35 Speedometer unit ........3-2 Wheel (front) ......... 6-42 Starter (choke) lever ........ 3-8 Installing .......... 6-42 Starting and warming up a cold engine..5-1 Removing ........6-42 Starting a warm engine......5-3 Wheel (rear) ..........
  • Page 125 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2002.05-0.9×1 CR...

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