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Yamaha XA1200Ltd WaveRunner Owner's/Operator's Manual

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READ THIS MANUAL
CAREFULLY BEFORE
OPERATION!
WaveRunner
OWNER'S/OPERATOR'S
MANUAL
U.S.A.Edition
YAMAHA MOTOR CORPORATION, U.S.A.
XL1200Ltd
LIT-18626-03-82
●

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Summary of Contents for Yamaha XA1200Ltd WaveRunner

  • Page 1 WaveRunner XL1200Ltd OWNER’S/OPERATOR’S MANUAL READ THIS MANUAL U.S.A.Edition CAREFULLY BEFORE YAMAHA MOTOR CORPORATION, U.S.A. OPERATION! ● LIT-18626-03-82...
  • Page 2 EJU00270a TO THE OWNER Thank you for choosing a Yamaha water IMPORTANT MANUAL vehicle. This owner’s/operator’s manual con- INFORMATION: tains information you will need for proper In this manual, information of particular operation, maintenance, and care. A thor- importance is distinguished in the following...
  • Page 3 EJU00273 CONTENTS GENERAL AND SAFETY INFORMATION FEATURE AND FUNCTIONS OPERATION AND RIDING MAINTENANCE AND CARE TROUBLESHOOTING AND EMERGENCY PROCEDURE INDEX READ THIS OWNER’S / OPERATOR’S MANUAL CAREFULLY BEFORE OPERATING YOUR WATER VEHICLE.

  • Page 4: Table Of Contents

    EJU00274 Chapter 1 GENERAL AND SAFETY INFORMATION IDENTIFICATION NUMBER RECORDS ..........1-1 Primary identification (PRI-ID) number ..........1-1 Hull identification number (H.I.N) ..1-1 Engine serial number ......1-1 EMISSION CONTROL INFORMATION........1-2 IMPORTANT LABELS ......1-3 Location..........1-3 Labels..........1-4 SAFETY INFORMATION.......

  • Page 5: Identification Number Records

    Engine serial number in the spaces pro- vided, to assist you in ordering spare parts from your Yamaha water vehicle dealer. Also record and keep these ID numbers in a sep- arate place in case your water vehicle is sto- len.

  • Page 6: Emission Control Information

    EJU00631a EMISSION CONTROL INFORMATION This engine conforms to 2000 U.S. Environ- mental Protection Agency (EPA) regulation for marine SI engines. ● Approved label of Emission control certificate This label is attached to the electrical box. Emission control information label ● Manufactured date label This label is attached to the electrical box.

  • Page 7: Important Labels

    EJU00293 IMPORTANT LABELS LOCATION...

  • Page 8: Labels

    LABELS Warning labels...
  • Page 10 Caution labels...
  • Page 11 Other labels...

  • Page 12: Safety Information

    EJU00640a A responsible adult must supervise oper- SAFETY ation of this vehicle by minors. Many states have minimum age and edu- INFORMATION cation requirements. Always check states and all applicable local boating laws that When you operate your water vehicle, you apply to you before you operate the vehi- must know and practice the following for cle.

  • Page 13: Cruising Limitations

    EJU00613a CRUISING LIMITATIONS ● Do not jump boat wakes or follow another boat or watercraft too closely. You increase your risk of colliding with another boat, which could result in severe injury or death. Do not jump waves, wakes, or any objects.
  • Page 14 ● Both operator and passengers must that eye protection obstructs or distorts always wear U.S. Coast Guard their vision, and distracts from operation. approved personal flotation device (vest- Only you know the circumstances in type) because of the drowning hazards which you operate your water vehicle, so associated with water sports.
  • Page 15 How should you decide if a helmet’s potential safety benefits outweigh its potential risks for you? Consider your par- ticular riding conditions. Consider factors such as your riding environment and your riding style and ability. Also consider the likelihood of traffic congestion, and the water surface conditions.

  • Page 16: Hazard Information

    ● Always watch carefully for swimmers. EJU00313a Stay away from swimming areas. Swim- HAZARD INFORMATION mers are hard to see and you could acci- ● When transporting or storing your water dentally hit someone in the water. vehicle, always place the fuel cock in the ●...

  • Page 17: Water Vehicle Characteristics

    Service injury or death could result ● Yamaha water vehicles are water-jet pro- from coming in contact with the rotating pelled. The jet pump is directly connected parts of the jet pump.

  • Page 18: Water Skiing

    EJU00655a WATER SKIING You can use this water vehicle to pull a water skier. Keep the following in mind when using the vehicle for skiing. ● Because this water vehicle does not have the size or thrust of a traditional ski boat, pulling a skier can affect steering and handling.

  • Page 19: Rules Of The Road

    RULES OF THE ROAD AND SOUND SIGNALS Whenever two vessels on the water meet Your Yamaha water vehicle is legally con- one another, one vessel has the right-of- sidered a power boat. Operation of this way; it is called the “stand-on” vessel. The...

  • Page 20: Rules When Encountering Vessels

    In other words, follow the standard rules Meeting except when a collision will occur unless If you are meeting another power vessel both vessels try to avoid each other. If that is head on, and are close enough to run the the case, both vessels become “Give-Way”...

  • Page 21: Other Special Situations

    Overtaking Sailing Vessel Right-of-Way If you are passing another vessel, you are Sailing vessels should normally be given the the “Give-Way” vessel. This means that the right-of-way. The exceptions to this are: other vessel is expected to maintain its 1. When the sailing vessel is overtaking course and speed.
  • Page 22 This system uses buoys and signs with dis- Remember, markings may vary by geo- tinctive shapes and colors to show regula- graphic location. Always consult local boat- tory or advisory information. These markers ing authorities before riding your water are white with black letters and orange vehicle in unfamiliar waters.

  • Page 23: To Get More Boating Safety Information

    EJU00320a EJU00322a TO GET MORE BOATING ENJOY YOUR WATER SAFETY INFORMATION VEHICLE RESPONSIBLY Be informed about boating safety. Additional ● You share the areas you enjoy when publications information riding your water vehicle with others and obtained from many organizations, including with nature.

  • Page 24: Fuel Requirements

    If any gasoline (petrol) spills onto your NOTE: skin, immediately wash with soap and YAMALUBE 2-W is developed for this water water. Change clothing if gasoline vehicle and available from a Yamaha water (petrol) spills on it. vehicle dealer. CAUTION: ●...
  • Page 25 – MEMO –...

  • Page 26: Feature And Functions

    EJU00326 Chapter 2 FEATURES AND FUNCTIONS LOCATION OF MAIN COMPONENTS . 2-1 OPERATION OF CONTROLS AND OTHER FUNCTIONS......2-5 Front seat ........... 2-5 Rear seat..........2-5 Front hood.......... 2-6 Fuel and oil tank filler caps....2-7 Fuel cock..........2-7 Engine stop switch ......2-8 Engine stop lanyard switch ....

  • Page 27: Location Of Main Components

    EJU00327 LOCATION OF MAIN COMPONENTS Handlebars Control steering direction Fuel tank filler cap Unscrew counterclockwise to add fuel Tighten securely clockwise Rope hole Rope attachment point for transporting, mooring Footrest floor To place feet for balance Foot steps To be used by the observer as a footrest when pulling a water skier Front seat latch Rear seat latch...
  • Page 28 Cooling water pilot outlet Jet intake (Water intake) Check point of cooling water flowing Water inlet for jet stream Bow eye Hand grip Rope attachment point for transporting, Rear seat mooring or towing the water vehicle in an Front seat emergency Glove compartment Front storage compartment...
  • Page 29 Engine stop switch lanyard (Cable) Multi function meter By connecting to the engine stop lanyard Shows vehicle speed, engine speed and some switch and operator will stop the engine If the other conditions on the vehicle operator falls off the vehicle Shift lever (F-R) Engine stop switch Selects “Forward”...
  • Page 30 Spark plug / spark plug cap Fuel filter Electrical box Prevents dust contained in fuel from getting Contains most electrical components in this into the carburetor water resistant box Fuel tank Flush hose connector Oil tank To flush the engine cooling water passages Battery High tension cord Deliver electrical current to the spark plug...

  • Page 31: Operation Of Controls And Other Functions

    EJU00328 OPERATION OF CONTROLS AND OTHER FUNCTIONS EJU00714 FRONT SEAT There is a seat latch lever at the rear of the seat to remove the front seat. Removal Pull the front seat latch lever up, then lift the rear of the seat, and pull back. Installation Position the seat on the deck so the front projections on the underside of the seat fits...

  • Page 32: Front Hood

    Installation Position the seat on the deck so the front projections on the underside of the seat fits into the stays on the deck. Then push the rear of the seat down until the seat locks latch securely. EJU00703 FRONT HOOD The front hood is secured at the rear by one latch.

  • Page 33: Fuel And Oil Tank Filler Caps

    EJU00347 FUEL AND OIL TANK FILLER CAPS To remove the fuel or oil tank filler cap, turn it counterclockwise. Fuel tank filler cap Oil tank filler cap Be sure to tighten the caps securely before riding. EJU00704 FUEL COCK The fuel cock supplies fuel from the fuel tank to the carburetor.

  • Page 34: Engine Stop Switch

    EJU00705 ENGINE STOP SWITCH The engine can be stopped normally by pressing the red button EJU00706a ENGINE STOP LANYARD SWITCH The engine can be also stopped if you fall off, or in case of an emergency, when the lock plate attached to the lanyard pulled out from the engine stop lanyard switch...

  • Page 35: Throttle Lever

    EJU00707 THROTTLE LEVER Moving the throttle lever toward the han- dlebar increases engine speed. When the throttle lever is released, it returns to its closed (idle) position through the action of a return spring. EWJ00049 WARNING Before starting the engine, always check the operation of the throttle lever.

  • Page 36: Cooling Water Pilot Outlet

    EJU00709 COOLING WATER PILOT OUTLET This engine is equipped with a cooling-water pilot outlet at both sides of the deck. Check that water comes out of the outlet while the engine is running. If you do not see any water at the outlet, cooling water may not be circulating in the engine.

  • Page 37: Tilt Handle Lever

    EJU00670 TILT HANDLE LEVER Tilt handle lever is located in front of the glove compartment to adjust the tilt position of the handle. Adjusting the handle position 1) Pull up the tilt handle lever. 2) Move the handle up or down in an appropriate position you desire.

  • Page 38: Shift Lever

    EJU00710 SHIFT LEVER This water vehicle is equipped with a shift lever. By placing the shift lever in “Forward” or “Reverse”, the direction of the jet thrust can be changed. Use “Reverse” for slow- speed maneuvering only. It is useful when launching the vehicle from a trailer, or when it is necessary to back up out of tight spots where you cannot turn around.

  • Page 39: Quick Shift Trim System(Q.s.t.s.)

    EJU00360a QUICK SHIFT TRIM SYSTEM(Q.S.T.S.) The trim angle of your water vehicle can be adjusted by operating the Q.S.T.S. Operating the trim shifting grip changes the angle of the jet (output) nozzle at the stern. The nozzle angle changes the trim angle of the vehicle to one of five positions.
  • Page 40 Shifting to “Bow Down” “Bow Down” puts more of the bow in the water. This gives the water vehicle more “hook,” which enhances turning perfor- mance. This position will also help the water vehicle get up on plane more quickly. At higher speeds, however, the water vehicle will have greater tendency to “bow steer”...

  • Page 41: Overheat Warning System

    ● Have your vehicle inspected and ser- viced by a Yamaha water vehicle dealer if the engine stopped due to overheating. 2-15...

  • Page 42: Exhaust Temperature Warning System

    “Towing the Water Vehicle” on page 5-6. NOTE: ● The buzzer stops sounding if any button on the meter is pressed. ● Ask a Yamaha water vehicle dealer to inspect the vehicle if there is no apparent reason for overheating. EJU00697a EXHAUST TEMPERATURE WARN- ING SYSTEM This engine has an exhaust temperature warning device.

  • Page 43: Handgrip

    NOTE: ● The buzzer stops sounding if any button on the meter is pressed. ● Ask a Yamaha water vehicle dealer to inspect the vehicle if there is no apparent reason for overheating. EJU00367a HANDGRIP Handgrip provide a handhold to use while boarding the vehicle.

  • Page 44: Multifunction Meter

    EJU00698 MULTIFUNCTION METER This meter contains following functions for the help and convenience of operation. “MODE” button “SET” button “CODE” setting buttons Tachometer Speedometer Fuel meter Engine oil meter Display for Clock, Hour meter, Trip meter and Trip timer Warning lamp(LED) Display for PADLOC and direction of warning indicator Battery warning indicator...
  • Page 45 EJU00711a PADLOC (Programmable digital locking ignition) This feature is provided to deter unautho- rized use. The function allows you to chose either “START” or “LOCK” mode, as the situ- ation requires, much as you would use a main switch key in a motor vehicle. If you have previously chosen “LOCK”...
  • Page 46 3) Select your 4-letter code by pressing the “A/SET”, “B” or “C” buttons in a desired sequence. NOTE: If you do not press a button for more than 10 seconds, the display automatically turns off. This cancels the process of setting of a code.
  • Page 47 3) Enter your 4-letter code by pressing the “A/SET”, “B” or “C” buttons in the right sequence. NOTE: If you do not press a button for more than 10 seconds, the display automatically turns off. This cancels the process of selecting the mode.
  • Page 48 EJU00384 Speedometer The meter shows the vehicle speed in miles per hour (mph). EJU00386a Fuel meter The fuel meter is provided for convenient fuel level checking while riding. The fuel meter has four segments which show the amount of fuel remaining in the fuel tank. NOTE: The indication of the segments differs on your operating condition.
  • Page 49 EJU00387a Engine oil meter The engine oil meter is provided for conve- nient oil level checking while riding. The engine oil meter has three segments which show the amount of oil remaining in the oil tank. NOTE: The indication of the segments differs on your operating condition.
  • Page 50 6) The buzzer will sound twice. The warn- ing lamp (LED) and “SET” blinks for two seconds. Then the display turns to “CLOCK” and shows the time. NOTE: After the battery terminal is disconnected, the clock will be reset to 12:00. EJU00390 Hour meter The hour meter is provided to make it easy...
  • Page 51 EJU00712 Trip meter A trip meter is provided for measuring the approximate traveled distance in miles. To show the trip meter, press the “MODE” but- ton until the display shows “TRIP”. After showing “TRIP”, the display turns to “MILE”. 1) When the display shows “.MILE”, press the “MODE”...
  • Page 52 EJU00717 Oil warning indicator If the oil remaining in the tank drops to about 1.4 L (0.37 US gal, 0.31 Imp gal) or the oil filter is clogged, the oil level segment, the oil warning indicator, “OIL” and the warning lamp(LED) begin to blink.
  • Page 53 11.5 volts, the battery warning indicator, “VOLT” and the warning lamp(LED) begin to blink. The buzzer also starts sounding. If this happens during operation, beach the vehicle. Then recharge the battery and have the charging system inspected by a Yamaha water vehicle dealer. 2-27...

  • Page 54: Storage Compartments

    If your owner’s manual becomes damaged, order a replacement from a Yamaha water vehicle dealer. Front storage compartment A front storage compartment is provided under the front hood.
  • Page 55 Grove compartment A grove compartment is provided below the handle bars. Slide the latch to open the compartment. To close the lid, push it down until it locks securely. NOTE: Grove compartment Capacity: 1.7 L (0.45 US gal, 0.37 Imp gal) Load limit: 1 kg (2.2 lb) Seat storage compartment A seat storage compartment is provided...

  • Page 56: Operation And Riding

    EJU00410 Chapter 3 OPERATION AND RIDING GASOLINE (PETROL) AND ENGINE OIL FILLING .......... 3-1 Filling the gasoline (petrol) tank ..3-1 Filling the oil tank ....... 3-2 PRE-OPERATION CHECKS ....3-3 Check point ........3-4 OPERATION........3-10 Break-in (running-in) procedure ..3-10 Starting the engine ......

  • Page 57: Gasoline (Petrol) And Engine Oil Filling

    EJU00411 GASOLINE (PETROL) AND ENGINE OIL FILLING This engine uses Yamaha’s oil injection sys- tem, which provides superior lubrication by ensuring the proper oil ratio for all operating conditions. No fuel premixing is necessary (except during break-in / running-in). Simply pour gasoline (petrol) into the fuel tank and oil into the oil tank.

  • Page 58: Filling The Oil Tank

    Otherwise, engine damage may occur. If bleeding of the oil pump is necessary, take the water vehicle to your nearest Yamaha dealer. Oil tank capacity: 5.5 L (1.45 US gal, 1.21 Imp gal) EWJ00052 WARNING Oil in the bilge is a serious fire hazard.

  • Page 59: Pre-Operation Checks

    EJU00422 PRE-OPERATION CHECKS CHECK LIST Before operating this water vehicle, perform the following checks: WARNING If any item in the pre-operation check is not working properly, have it inspected and repaired before operating the vehicle. Otherwise an accident could occur. ITEM ROUTINE PAGE...

  • Page 60: Check Point

    EJU00725 CHECK POINT Engine compartment Remove the rear and front seats and the front storage compartment to ventilate the engine compartment for a few minutes to allow any fuel vapors to escape. EWJ00053 WARNING Failure to ventilate the engine compart- ment to release fuel vapors could result in fire or explosion.
  • Page 61 EJU00726 Water separator 1) Check the water separator to see if there is any water in the separator. The water separator retains any water entering through the fuel tank breather pipe if the vehicle is capsized. Normally, this water separator is empty (no water).
  • Page 62 NOTE: A fire extinguisher is not standard equip- ment with this vehicle. If you do not have one, contact your local Yamaha Water Vehi- cle dealer or a fire extinguisher dealer to obtain one meeting the proper specifica- tions.
  • Page 63 EJU00447 Throttle Operate the throttle lever several times to make sure there is no hesitation in its travel. It should be smooth over the complete range, and spring back to the idle position on its own when released. EJU00448a Steering Make sure the handlebar is not loose.
  • Page 64 EWJ00056 WARNING ● Shifting to “REVERSE” will not slow down or stop the vehicle from higher speed. Reverse is for slow speed maneuvering only. ● There is no “neutral” position. The vehicle will produce some forward or reverse thrust whenever the engine is running.
  • Page 65 EJU00452a Switches First, place the vehicle in the water to pro- vide adequate engine cooling. Push the starter switch and start the engine, then push the engine stop switch . Restart the engine and pull the lanyard on your left wrist to remove the lock-plate from the engine stop lanyard switch.

  • Page 66: Operation

    EWJ00057 WARNING Before operating your water vehicle, become familiar with all controls. Consult your Yamaha water vehicle dealer about any control or function you do not fully understand. Failure to understand how controls work could cause an accident or prevent you from avoiding an accident.
  • Page 67 1) Launch the vehicle and start the engine. EWJ00058 WARNING Never ride in water that is less than 60 cm (2 feet) deep. You increase your chance of hitting an underwater obsta- cle. You could be injured. Operate at higher speeds only in deep water free of under water obstacles.

  • Page 68: Starting The Engine

    EJU00645a STARTING THE ENGINE WARNING This product emits exhaust gases which contain carbon monoxide, a colorless, odorless gas which may cause brain damage or death when inhaled. Symp- toms include nausea, dizziness, and drowsiness. Operate the vehicle in an open area. 1) Always make sure the vehicle is launched and used in waters that are free from weeds and debris, and in...
  • Page 69 3) Attach the lock-plate to the engine stop lanyard switch . Also attach the lanyard to your left wrist. WARNING Check that the lanyard is not frayed or broken, wrapped around the handlebar, or tangled in controls. If the operator falls off, the vehicle could continue to run and cause an accident.
  • Page 70 6) While lightly squeezing the throttle lever, push the starter switch (green button). WARNING On this water vehicle, the engine is con- nected directly to the drive unit. Starting the engine immediately generates some thrust. Only enough throttle should be applied to keep the engine at a fast enough idle to stay running.

  • Page 71: Stopping The Engine

    EJU00463a STOPPING THE ENGINE To stop the engine, release the throttle lever, and then push and hold the engine stop switch (red button) with your left hand. When the red button is pushed the ignition stops, which stops the engine. EWJ00047 NOTE: If leaving the vehicle, choose the “LOCK”...

  • Page 72: Riding Your Water Vehicle

    EJU00468a Instructions issued by the U.S. Coast Guard RIDING YOUR WATER VEHICLE for basic safe boating information. Select a wide area to learn in, where visibil- GETTING TO KNOW YOUR WATER ity is good and other boat traffic is light. VEHICLE Have someone in a boat accompany you if Riding your water vehicle requires skills...

  • Page 73: Riding With Passengers

    You should grip the handlebars firmly and cumstances in which you operate your water keep both feet on the footrest floor. Do not vehicle, so only you can decide if the bene- attempt to ride with passengers until your fits of eye protection outweigh the potential riding skills are fully developed.

  • Page 74: Starting

    EJU00484 STARTING WARNING ● There may be other water craft, obstructions, or swimmers around you. Check carefully before starting off to avoid an accident. ● Practice getting on board in shallow water before riding in deep water. EJU00486a Starting in shallow water 1) Do not start your water vehicle in less than 60 cm (2 feet) of water.

  • Page 75: Boarding And Starting In Deep Water

    EJU00490a BOARDING AND STARTING IN DEEP WATER EWJ00068 WARNING ● Operator and passenger should prac- tice getting on board in shallow water before riding in deep water. Reboard- ing in deep water requires more skill. ● The fatigue and exposure that could result after unsuccessful attempts to get back on the vehicle may increase the risk of injuries and drowning.
  • Page 76 EJU00493a With passengers WARNING Strong streams of water from the jet nozzle can be dangerous, and can result in injury when directed at body orifices (rectum and vagina). Do not open the throttle until each passenger is seated with feet on the floor and is holding on to the person in front of him or her.

  • Page 77: Load Limit

    EJU00494a LOAD LIMIT The heavier the total weight of the operator and passenger, the more difficult it will be to balance the vehicle. It is not advisable to ride the vehicle when the total weight exceeds 240 kg (530 lb) including any cargo.

  • Page 78: Capsized Water Vehicle

    EJU00497a CAPSIZED WATER VEHICLE 1) Turn off the engine by removing the lock-plate from the engine stop lanyard switch. The engine will overheat when capsized because it has no water to pump as coolant. 2) Swim to the rear side of the vehicle. Pull the vehicle over clockwise with the left hand on the jet pump cover while push- ing down on the gunwale with your right...

  • Page 79: Turning

    ECJ00071 CAUTION: If the vehicle has been capsized for five minutes or more, air may have entered the oil injection system. Leave the engine off, or operate only at trolling speeds, for 10 minutes after the vehicle has been put right-side up.

  • Page 80: Stopping

    EJU00621a STOPPING The vehicle is not equipped with a separate braking system. It is stopped by water resistance when the throttle lever is released. From full speed, the vehicle stops in approximately 120 m (395 feet) after the throttle is released and the engine stopped.

  • Page 81: Beaching

    EJU00635a BEACHING 1) Make sure no obstructions, boats or swimmers are near the beach. Release the throttle lever about 120 m (395 feet) before the intended landing area. 2) Approach the beach slowly and stop the engine before reaching landing point. Remember: turning is impossible with the engine stopped.

  • Page 82: Launching

    EJU00506 LAUNCHING Make sure there are no obstructions behind you. When the vehicle is in the water, start the engine. Shift into reverse and move the vehicle back slowly. If there are waves, someone should watch to make sure the vehicle is not pushed into the trailer before backing away.

  • Page 83: Post-Operation Checks

    EJU00508a POST-OPERATION CHECKS 1) After removing the vehicle from the water, put the vehicle in the horizontal position. 2) Flush cooling system to prevent the cooling system from clogging up with salt, sand, or dirt. (Refer to page 4-1 for the cooling system flushing procedure.) 3) Lubricate the internal components by performing “LUBRICATION”...
  • Page 84 Do not spray flammable rust inhibitor products on engine surfaces while the engine is hot. The sprayed substance or propellants could catch fire. 7) Spray a rust inhibitor, such as Yamaha Silicone Protectant and Lubricant, on metallic parts to minimize corrosion. 3-28...

  • Page 85: Transportation

    EJU00514a TRANSPORTATION WARNING Always place the fuel cock in the “OFF” position when transporting the vehicle. Otherwise, fuel could leak out into the engine or engine compartment, which would create a fire hazard. When transporting the vehicle on a trailer, lock the bow with a pin to the trailer and secure the stern with ropes or tie downs through the rope hole(s) on the rear footrest...

  • Page 86: Maintenance And Care

    EJU00515 Chapter 4 MAINTENANCE AND CARE STORAGE ..........4-1 Cooling system flushing ..... 4-1 Lubrication.......... 4-3 Fuel system........4-4 Battery..........4-4 Cleaning ..........4-5 ADJUSTMENT AND MAINTENANCE .. 4-6 Owner’s / operator’s manual and tool kit..........4-7 Periodic inspection chart ....4-8 Fuel system inspection.......

  • Page 87: Storage

    It is advisable to have the water vehicle serviced by an authorized Yamaha water vehicle dealer prior to storage. However, the following procedures can be performed by the owner with a minimum of tools.
  • Page 88 1) Put the vehicle without lowering the bow on land. 2) Open the cap . Press the flush kit gar- den hose adapter into the flush hose connector and turn it until it is securely connected. 3) Connect both the garden hose adapter and a water tap using a hose.

  • Page 89: Lubrication

    4) Lubricate all cables such as the throttle, choke, and steering cables. NOTE: Use a Yamaha Power Cable Luber and Yamaha Lube-Zall to pressure lubricate the cables and purge out any moisture between the inner and outer cables.

  • Page 90: Fuel System

    EJU00528b FUEL SYSTEM WARNING Gasoline is highly flammable and explo- sive. A fire or explosion can cause severe injury or death. Shut off the engine. Do not smoke. Avoid spilling gasoline. 1) Place the fuel cock in the OFF position. 2) Drain the fuel tank by using a siphon.

  • Page 91: Cleaning

    2) Rinse the engine and bilge area with fresh water. Drain off all water and wipe up remaining moisture with clean, dry rags. 3) Spray the engine’s exterior with Yamaha Silicone Protectant and Lubricant. WARNING Do not spray flammable rust inhibitor products on engine surfaces while the engine is hot.

  • Page 92: Adjustment And Maintenance

    ● Modifications this machine approved by Yamaha may cause loss of performance or excessive noise, or ren- der it unsafe for use. Consult a Yamaha Water Vehicle dealer or other qualified mechanic before attempting any changes.

  • Page 93: Owner's / Operator's Manual And Tool Kit

    NOTE: A service manual is available for purchase through a Yamaha water vehicle dealer for owners who have the mechanical skills, tools, and other equipment necessary to perform maintenance not covered by this owner’s/operator’s manual. OWNER’S / OPERATOR’S MANUAL AND TOOL KIT It is advisable always to carry the Owner’s/...

  • Page 94: Periodic Inspection Chart

    Frequency of maintenance operations may be adjusted according to the operating condi- tions, but the following table gives general guidelines. The mark (●) indicates the checkups which you may do yourself. The mark (❍) indicates work to be done by your Yamaha water vehicle dealer. Initial Thereafter every...

  • Page 95: Fuel System Inspection

    Check the fuel system for leaks, cracks, or malfunctions. If any problem is found, do the necessary repair replacement required. If repair is necessary, consult your nearest Yamaha water vehicle dealer. Checking points ● Carburetor leakage. ● Fuel pump malfunction or leakage.

  • Page 96: Fuel Filter

    The filter should be replaced once a year or after every 200 hours of operation, or if water is found in the filter, take the vehi- cle to your Yamaha water vehicle dealer if fuel filter replacement is required. EWJ00086...

  • Page 97: Oil Injection System Inspection

    Check the oil hose and joint. When the oil tank need to be cleaned, or when any water or dirt is found in the oil tank, take the vehi- cle to your Yamaha water vehicle dealer for service. Oil filter cleaning...

  • Page 98: Steering Cable Inspection

    (jet) nozzle and the bracket of the reverse gate are even on both right and left sides. If steering is stiff or maladjusted, ask your Yamaha water vehicle dealer to service it. EJU00549a SHIFT CABLE INSPECTION Place the shift lever in the “REVERSE” posi- tion.

  • Page 99: Quick Shift Trim System (Q.s.t.s) Mechanism Inspection

    3) Check that the angle of the output noz- zle changes to up or down from the mid- dle position when the grip is shifted from neutral to bow-up or bow-down. If the mechanism does not work properly, ask your Yamaha water vehicle dealer to service it. 4-13...

  • Page 100: Spark Plug Cleaning And Adjustment

    Do not attempt to diagnose any problems your- self. Instead, take the vehicle to a Yamaha water vehicle dealer. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode.

  • Page 101: Lubrication Points

    EJU00553a LUBRICATION POINTS Coat the moving parts that are sliding or rotating with the water resistant grease to keep them move smoothly. Recommended water resistant grease: Yamaha marine grease ● Throttle cable (carburetor side) ● Oil pump cable ● Throttle cable (handlebar side)
  • Page 102 ● Steering cable (handlebar side) ● Steering cable (nozzle side) ● Nozzle pivot shaft ● QSTS cable (nozzle side) ● QSTS cables (pulley side) ● QSTS cables (handlebar side) Remove the QSTS cable housing. Spray a rust-inhibitor into the outer cable. Reinstall the QSTS cable housing.
  • Page 103 ● Shift cable (lever side) ● Shift cable (reverse gate side) ● YPVS cable 4-17...

  • Page 104: Choke Cable Adjustment

    EJU00566a ● Bearing housing grease nipple This service should be done first after 10 hours or 1 month by your Yamaha water vehicle dealer. Fill the bearing housing with water resistant grease through the grease nipple. Grease capacity: 33.0 ~ 35.0 cm (1.11 ~ 1.18 oz.)

  • Page 105: Battery

    EJU00572a BATTERY Check the level of the battery fluid and see if the terminals are tight. Add distilled water if the fluid level is low. EWJ00089 WARNING Battery electrolyte is poisonous and dan- gerous. It contains sulfuric acid which can cause severe burns. Avoid contact with skin, eyes or clothing.
  • Page 106 1) The level should be between the upper and lower level marks. If refilling is necessary, use only distilled water. ECJ00084 CAUTION: Normal tap water contains minerals which are harmful to a battery, therefore, refill only with distilled water. Recharging EWJ00090 WARNING ●...

  • Page 107: Carburetor Adjustment

    CARBURETOR ADJUSTMENT The carburetor is a vital part of the engine and requires very sophisticated adjustment. Most adjusting should be left to a Yamaha water vehicle dealer who has the profes- sional knowledge and experience to do so. However, the following point may be ser- viced by the owner as part of his usual main- tenance routine.

  • Page 108: Fuse Replacement

    If the oil tank becomes completely empty or any hose connected to oil pump has been disconnected, the oil pump must be bled to ensure proper oil flow. If bleeding of the oil pump is necessary, take the vehicle to your nearest Yamaha water vehicle dealer. 4-22...

  • Page 109: Specifications

    Including 12 (3.12, 2.64) reverse. Oil tank capacity L (US gal, lmp gal) 5.5 (1.45, 1.21) *1: Pump Octane Number *1: Research Octane Number *2: YAMALUBE 2-W is developed for this water vehicle and available from a Yamaha water vehicle dealer. 4-23...

  • Page 110: Troubleshooting And

    EJU00594 Chapter 5 TROUBLESHOOTING AND EMERGENCY PROCEDURE TROUBLESHOOTING......5-1 Troubleshooting chart ......5-1 EMERGENCY PROCEDURES....5-3 Cleaning the jet intake and impeller ... 5-3 Connecting jumper cables....5-4 Towing the water vehicle....5-6 Submerged water vehicle....5-7...

  • Page 111: Troubleshooting

    If you cannot find the cause, or if the procedure for replacement or repair is not described in this owner’s/operator’s manual, ask your Yamaha water vehicle dealer or qualified mechanic for the proper service. The troubleshooting chart contains “TROUBLE”, “POSSIBLE CAUSE”, “REMEDY”, “REFER PAGE”.
  • Page 112 Empty Refill as soon as possi- ● larly or stalls Fuel ● Stale or contaminated ● Have service at Yamaha dealer Choke Knob is left pulled Push it in fully ● ● Clogged or water col- ● Have service at...

  • Page 113: Emergency Procedures

    EJU00597 EMERGENCY PROCEDURES EJU00598a CLEANING THE JET INTAKE AND IMPELLER If weeds or debris get caught in the intake or impeller, cavitation can occur, and though the engine speed rises, forward thrust will decrease. If this condition is allowed to con- tinue, the engine will overheat and may seize.

  • Page 114: Connecting Jumper Cables

    2) Remove any weeds or debris from around the drive shaft, impeller, pump housing, and steering nozzle. If it is difficult to remove them, consult your Yamaha water vehicle dealer. ECJ00090 CAUTION: Always avoid running your vehicle in areas where weed growth is thick. If trav-...
  • Page 115 EJU00600a To connect the jumper cables 1) Connect the positive (+) terminals of both batteries with the positive (+) jumper cable. 2) Connect one end of the negative (–) jumper cable to the negative (–) terminal of the booster battery. 3) Connect the other end of the negative (–) cable to an unpainted bolt on the cyl- inder head.

  • Page 116: Towing The Water Vehicle

    EJU00603a TOWING THE WATER VEHICLE If the vehicle becomes inoperative in the water, it can be towed to shore. The bow must be kept up out of the water during tow- ing to prevent water from entering the engine compartment. If the vehicle must be towed in an emer- gency using a tow rope, the operator should ride the vehicle, holding onto the handlebar.

  • Page 117: Submerged Water Vehicle

    SUBMERGED WATER VEHICLE If the vehicle is submerged or flooded with water, follow the procedure below and con- sult your Yamaha water vehicle dealer as soon as possible. Failure to do so may result in serious engine damage! 1) Beach the vehicle and remove the drain plug(s) to drain the water from the engine compartment.

  • Page 118: Index

    EJU00608 Chapter 6 INDEX INDEX ............ 6-1...
  • Page 119 EJU00609 Engine stop switch ......... 2-8 Enjoy your water vehicle responsibly ... 1-19 INDEX Exhaust temperature warning indicator ..........2-27 Adjusting the handle position ....2-11 Exhaust temperature warning system .. 2-16 Adjustment and maintenance ....4-6 Filling the gasoline (petrol) tank ..... 3-1 Battery .........
  • Page 120 Learning to ride your water vehicle ..3-16 Limitations on who may operate Reading buoys and other markers ..1-17 the vehicle ..........1-8 Rear seat ..........2-5 Load limit ..........3-21 Recharging ........... 4-20 Location ..........1-3 Removal ..........2-5 Location of main components ....
  • Page 121 Throttle cable inspection and adjustment ........... 4-12 Throttle lever .......... 2-9 Tilt handle lever ........2-11 To connect the jumper cables ....5-5 To get more boating safety information ........... 1-19 Towing the water vehicle ....... 5-6 Transportation ........3-29 Trip meter ..........
  • Page 122 – MEMO –...

  • Page 123: Limited Warranty

    Owner’s Manual. The owner of the water vehicle shall give notice to an authorized Yamaha water vehicle dealer of any and all apparent defects within ten [10] days of discovery and make the vehicle available at that time for inspection and repairs at the dealer’s place of business.
  • Page 124 If you should move after you have purchased your new water vehicle, please advise us of your new address by sending a postcard list- ing your Yamaha model name, engine number, dealer number [or dealer’s name] as it is shown on your warranty card, your name and new mailing address.
  • Page 125 This excellent Y.E.S. plan coverage is only available to Yamaha owners like you, and only while your Yamaha is still within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts. He can show you how easy it is to protect your investment with Yamaha Extended Service.
  • Page 126 YAMAHA MOTOR CORPORATION, USA Printed in U.S.A. Sep. 1999—?? × 2 CR F0D-F8199-11 (XA1200Y) Printed on recycled paper...

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