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GE Osmonics Z-10000 Operation And Maintenance Manual

Z series reverse osmosis system
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GE OSMONICS
Z SERIES REVERSE OSMOSIS SYSTEM
Operation
and Maintenance Manual
P/N: 1238339 REV. B
16-OCT-03

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Summary of Contents for GE Osmonics Z-10000

  • Page 1 GE OSMONICS Z SERIES REVERSE OSMOSIS SYSTEM Operation and Maintenance Manual P/N: 1238339 REV. B 16-OCT-03...

  • Page 3: Table Of Contents

    Z SERIES REVERSE OSMOSIS SYSTEM Installation, Operation and Maintenance Manual CHAPTER ONE: GENERAL INFORMATION Section The Manual Safety Summary Applications Contraindications Environmental Considerations Theory of Operation Fluid Components Monitors and Controls Optional Equipment 1.10 Pre Treatment and Other Device RO Interlocks 1.11 Specifications 1.11.1...
  • Page 4 CHAPTER THREE: SYSTEM OPERATION Section Daily Start-Up Procedure CHAPTER FOUR: ROUTINE MAINTENANCE Section Routine Maintenance of Z-Series RO System 4.1.1 Daily Maintenance 4.1.2 Monthly Maintenance 4.1.3 Quarterly Maintenance 4.1.4 Semi-Annual Maintenance 4.1.5 Annual Maintenance Specific Maintenance Procedures and Instructions 4.2.1 Pump Lubrication Procedure 4.2.2 Product Water Divert Verification...
  • Page 5 CHAPTER FIVE: TROUBLESHOOTING Table of Contents Section RO Fails to Run RO Runs Intermittently Motor Runs Hot Water Produced While RO is Off Low Waste Pressure Pressure Gauge Vibrates Erratically Excess Product Pressure Product Flow Too Low Product Flow Too High 5.10 Poor Apparent Water Quality 5.11...
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  • Page 7: Chapter One

    Z Series RO System by GE Osmonics Z Series RO System CHAPTER ONE: GENERAL INFORMATION 1238339b – 16Oct03 1 - 1 General Information...
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  • Page 9: The Manual

    Z Series RO System by GE Osmonics The Manual This manual has been prepared to provide the operator with information and instructions regarding the installation, use, maintenance, and troubleshooting of the GE Osmonics Z Series Reverse Osmosis System. CAUTION: When used as a medical device, Federal law restricts this device to sale by or on the order of a physician per CFR 801.109(b)(1).

  • Page 10: Applications

    GE Osmonics RO systems are not designed, sold, or intended for use in producing water for injection. Furthermore, GE Osmonics RO systems are not intended to be used outside of the device specifications and limitations, as outlined in this manual and other related materials.
  • Page 11 WARNING: Ordinary pipe dope must be avoided since it may leach objectionable and potentially dangerous impurities into the water. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 1 - 5 General Information...

  • Page 12: Theory Of Operation

    Z Series RO System by GE Osmonics Theory of Operation The Z-Series RO is an open-frame mounted reverse osmosis unit which is fully monitored for pressure, percent rejection and output TDS. The unit includes pre- filtration to remove gross particles capable of fouling membranes and damaging the high- pressure pump.
  • Page 13 Z Series RO System by GE Osmonics Inlet Water Sensor: The Inlet Water Sensor monitors the quality of the feed water. Input water quality is compared to the output (product) water and is displayed as "percent rejection" on the front panel.
  • Page 14 Z Series RO System by GE Osmonics Waste Recirculation Flow Meter: The Waste Recirculation Flow meter displays the amount of recycled waste water returned to the inlet of the high-pressure pump. The flow is displayed in a panel mounted flow meter.

  • Page 15: Monitors And Controls

    Z Series RO System by GE Osmonics Inlet Solenoid Valve: The Inlet Solenoid Valve is located on the riser pipe of the Z Series RO and serves to shut off the water supply to the RO system. It is actuated open when the power switch is placed in the ON position.
  • Page 16 RO shuts off during a high tank level condition. NOTE: Tank Level Controls are used on the Indirect Feed style of RO. However, the Direct Feed RO can be converted to operate off of a storage tank. Contact GE Osmonics Technical Service department for details. Override Switch: The override switch is used to initiate RO unit operation during a high tank level condition.
  • Page 17 Z Series RO System by GE Osmonics RO Interlock: The RO Interlock circuit, when activated, will not allow the RO unit to operate (run). An electric signal is sent from the RO unit control box (panel) to a normally open micro switch on the device.

  • Page 18: Optional Equipment

    Optional Equipment GE Osmonics offers a number of optional items to adapt the equipment to meet specific needs. Options are available to increase the volume of water produced or to increase the quality of the water produced.
  • Page 19 Z Series RO System by GE Osmonics Disinfect Alarm Monitor (DAM) The Disinfect Alarm Monitor reduces the possibility of patient and equipment exposure to disinfectants. The monitor provides a dependence requiring that Disinfect key switches, located on the RO Controller and RO Status Monitor, are purposely engaged prior to introducing disinfectants or cleaning agents into the loop piping.

  • Page 20: 1.10 Pre Treatment And Other Device Ro Interlocks

    0.001 microns and remove endotoxins as well. 1.10 Pre Treatment and Other Device RO Interlocks Pre-treatment provided by a company other than GE Osmonics must come equipped with a micro switch that is closed when the device goes into regeneration or backwash. This is required to be able to connect the RO interlock circuitry to the equipment.

  • Page 21: Flow Rates

    RO Units Voltage Hertz Product Divert Controller Receptacle Type Voltage Hertz Amps Phase 1238339b – 16Oct03 Z Series RO System by GE Osmonics 200 - 250 PSI 1 PSI 77°F (25°C) Product Flow Rate 25.24 9,600 31.55 12,000 37.85 14,400 15.77...

  • Page 22: Dimensions & Weights

    The user/operator should recognize that moisture can be caused by condensation and is not necessarily an equipment leak. This equipment will function in the presence of condensation. 1238339b – 16Oct03 Z Series RO System by GE Osmonics Direct Units Lbs. Z-6000...

  • Page 23: Disposal

    Contact your Facility Equipment Technician. If the technician is unable to help then… Call GE Osmonics Technical Service Department at (800) 633-3080 or (253) 395-2200. Technicians are available for all calls between 7:00 a.m. and 4:30 p.m. PST, Monday through Friday.

  • Page 24: Return Goods Authorization (Rga)

    Return Goods Authorization (RGA) Procedure If you wish to return goods for, warranty evaluation and/or credit please have your original sales order, invoice and device serial number available when you call GE Osmonics. Call GE Osmonics at (800)-633-3080 and request Technical Service. A representative will provide instructions and a return authorization number, which needs to be clearly written on the outside of the box used to ship your materials.

  • Page 25: Symbols And Abbreviations

    Horse Power HPLC High Pressure Liquid Chromatography Hertz lbs. Pounds Light Emitting Diode Liters Per Day Liters Per Minute Meter mg/L. Milligrams Per Liter Milliliters 1238339b – 16Oct03 Z Series RO System by GE Osmonics 1 - 19 General Information...
  • Page 26 9 on the Main Terminal Barrier Strip) Thin Film Thin Film Composite Total Dissolved Solids Underwriters Laboratory Volts Alternating Current Water for Injection Weight Volts Alternating Current 1238339b – 16Oct03 Z Series RO System by GE Osmonics 1 - 20 General Information...
  • Page 27 Z Series RO System by GE Osmonics NOTES: 1238339b – 16Oct03 1 - 21 General Information...
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  • Page 29: Installation Guidelines And Initial System Start Up

    Z Series RO System by GE Osmonics Z Series RO System CHAPTER 2: INSTALLATION GUIDELINES AND INITIAL SYSTEM START-UP 1238339b – 16Oct03 2 - 1 Installation Guidelines and Instructions...
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  • Page 31: Installation Considerations

    RO unit. See the temperature probe installation drawing in Chapter Six for specific details. 1238339b – 16Oct03 Z Series RO System by GE Osmonics See the Product Divert Valve installation 2 - 3 Installation Guidelines and Instructions...

  • Page 32: Installation Procedures

    NOTE: If more than one device is to be connected to the RO unit interlock terminals, the devices must be wired in series. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 2 - 4 Installation Guidelines and Instructions...
  • Page 33 Operation of this unit without level switches (i.e. Direct Feed) requires a jumper to be installed (typically installed at factory) between the float switch connection terminals TB3-7B and TB3-8B. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 2 - 5 Installation Guidelines and Instructions...

  • Page 34: First Time Start-Up Procedures

    The startup delay can be changed by adjusting the motor contactor delay relay (TR-2) in the main control box. 1238339b – 16Oct03 Z Series RO System by GE Osmonics sanitizers, cleaners, 2 - 6 Installation Guidelines and Instructions...

  • Page 35: Rotation Verification (For 3 Phase Motors Only)

    Repeat rolling all three legs and taking readings. The three different voltage and amperage readings should be compared. The wiring combination with the most similar voltage and amperage on each leg should be used. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 2 - 7 Installation Guidelines and Instructions...

  • Page 36: Product Water Analysis Procedure

    AAMI Analysis. Chlorine and chloramine dissipate from the water sample over time and reported results will be inaccurate. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 2 - 8 Installation Guidelines and Instructions...
  • Page 37 Z Series RO System by GE Osmonics NOTES: 1238339b – 16Oct03 2 - 9 Installation Guidelines and Instructions...
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  • Page 39 Z Series RO System by GE Osmonics Z Series RO System CHAPTER 3: SYSTEM OPERATION 1238339b – 16Oct03 3 - 1 System Operation...
  • Page 40 Z Series RO System by GE Osmonics This page intentionally left blank. 1238339b – 16Oct03 3 - 2 System Operation...

  • Page 41: Section 3.1 Daily Start-Up Procedure

    The Percent Rejection monitor may indicate a decrease in RO performance when first started and should show normal Percent Rejection values within a few minutes. 1238339b – 16Oct03 Z Series RO System by GE Osmonics sanitizers, cleaners, 3 - 3...
  • Page 42 Manual for specific operation and maintenance instructions. Adjust the Waste Flow Valve to achieve a waste flow equal to the product flow (50% recovery). 1238339b – 16Oct03 Z Series RO System by GE Osmonics 3 - 4 AAMI System Operation...
  • Page 43 Z Series RO System by GE Osmonics NOTES: 1238339b – 16Oct03 3 - 5 System Operation...
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  • Page 45: Chapter Four: Routine Maintenance

    Z Series RO System by GE Osmonics Z Series RO System CHAPTER FOUR: ROUTINE MAINTENANCE 1238339b – 16Oct03 4 - 1 Routine Maintenance...
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  • Page 47: Section 4.1 Routine Maintenance Of Z-Series Ro System

    Routine Maintenance of Z-Series RO System GE Osmonics Z-Series RO systems have been designed to operate with a minimum of operator attention. The RO system will operate longer and with less trouble when maintenance is performed regularly. Operator maintenance on a GE Osmonics reverse...

  • Page 48: Monthly Maintenance

    4.4. Perform the Product Water Divert operation verifications as referenced in section 4.2.2. Perform Temperature Alarm Monitor operation verifications as referenced in section 4.2.3. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 4 - 4 Routine Maintenance...

  • Page 49: Semi-Annual Maintenance

    Check the tubing and fittings for leaks or wear. Check the switches and lights for correct operation. Check all pre RO devices for correct operation. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 4 - 5 Routine Maintenance...

  • Page 50: Specific Maintenance Procedures And Instructions

    Pump Lubrication Procedure NOTE: Submersible multi-stage centrifugal pumps do not require lubrication. Use No. 2 Lithium grease (with molybdenum disulfide) as a lubricant (GE Osmonics P/N 50040). Operate the RO for at least 15 minutes to bring the pump bearings to normal operating temperature.

  • Page 51: Temperature Setting And Function Test

    The RO unit should return to normal operation. Log all set point and calibration data. Replace the temperature probe into the thermal well. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 4 - 7 Routine Maintenance...

  • Page 52: Pre-Filter Cartridge Replacement Procedure

    Check again for leaks. Over tightening can crack the female fitting. If the leak continues, it may be necessary to replace the male threaded fitting and/or the female threaded fitting. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 4 - 8 Routine Maintenance...

  • Page 53: Z-Series Cleaning Indications

    Disinfection kills most of the bacteria that may be present in the system, but it does not remove the deposits on the membrane. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 4 - 9 Routine Maintenance...

  • Page 54: Cleaning Preparation

    There are two types of cleaners available, a low pH cleaner (Calcium/Iron removal) and a high pH cleaner (Silt/Organics removal). GE Osmonics provides these cleaners in liquid form. The low pH cleaner attacks mineral scale deposits such as calcium, magnesium and iron build-up, and should be used first.

  • Page 55: Cleaning Procedure

    Disinfect Alarm Monitor will use the Disinfect Start key switch to turn off the pump. Allow the membranes to soak in the cleaning solution for a minimum of 30 minutes. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 4 - 11 Routine Maintenance...

  • Page 56: Post Cleaning Rinse Procedure

    The values should be the same or very close to the pre-cleaning pH. If it is not, continue rinsing in the operate position until equalization of the values occur. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 4 - 12 Routine Maintenance...

  • Page 57: Biosan™ (Low Ph Cleaner) Cleaning Procedure

    Remove the RO waste line from drain and connect to an upper connection port on the cleaning tank. Open the Disinfect Inlet Valve and the Waste Flow Valve (counter clockwise) on the RO unit. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 4 - 13 Routine Maintenance...
  • Page 58 Disinfect Alarm Monitor will use the Disinfect Start key switch to turn off the pump. Allow the BIOSAN™ to dwell for one hour. Rinse the RO system. Reference section 4.3.1.2, Post-Cleaning Rinse Procedure. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 4 - 14 Routine Maintenance...

  • Page 59: Disinfection Procedure

    (i.e. TNTC), may indicate a need for more aggressive intervention. Strategies such as increased frequency of disinfection, longer dwell times, or alternative chemical agents may be employed. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 4 - 15 Routine Maintenance...

  • Page 60: Formaldehyde Disinfection Preparation

    Cleaning/Disinfect Log Sheets Operation Log Sheet Body Protective Wear 1238339b – 16Oct03 Z Series RO System by GE Osmonics Use proper ventilation during A face respirator with an organic cartridge to remove DO NOT BREATHE FUMES OR ALLOW GE Osmonics Part Number...

  • Page 61: Formaldehyde Disinfection Procedure

    Direct Feed RO units having the loop disinfected will require the loop return ball valve, mounted vertically just prior to pump housing, to be open during disinfection. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 4 - 17 Routine Maintenance...
  • Page 62 Run disinfectant solution to drain until the disinfect tank is almost empty. CAUTION: Do not allow air to be drawn into the RO system 1238339b – 16Oct03 Z Series RO System by GE Osmonics , as this will damage the pump. 4 - 18 Routine Maintenance...

  • Page 63: Post Formaldehyde Disinfection Rinse Procedure

    Turn off the RO unit power switch when the absence of disinfectant is confirmed. Reconnect the product line to the Product Divert Valve Assembly. Remove the "Do Not Use/Contains Disinfectant" warning label(s). 1238339b – 16Oct03 Z Series RO System by GE Osmonics 4 - 19 Routine Maintenance...
  • Page 64 When ‘RENALIN ’ is to be used as a disinfectant, several preparatory steps are required by GE Osmonics as well as the membrane manufacturer. Failure to comply with these instructions, which incorporate instructions from the membrane manufacturer, will jeopardize the system performance and warranty.
  • Page 65 “DO NOT USE” Warning Labels Cleaning/Disinfect Log Sheets Operation Log Sheet Body Protective Wear 1238339b – 16Oct03 Z Series RO System by GE Osmonics GE Osmonics Part Number 12214 Not Provided by GE Osmonics Not Provided by GE Osmonics Not Provided by GE Osmonics...

  • Page 66: Renalin® Disinfection Procedure

    1238339b – 16Oct03 Z Series RO System by GE Osmonics ® by mixing 13 ounces (400 milliliters)
  • Page 67 RO unit power switch to turn off the pump and stop circulation. RO systems without a Disinfect Alarm Monitor will use the Disinfect key switches to turn off the pump. 1238339b – 16Oct03 Z Series RO System by GE Osmonics , as this will damage the pump. 4 - 23 Routine Maintenance...

  • Page 68: Post Renalin® Disinfection Rinse Procedure

    Reconnect the product line to the Product Divert Valve Assembly if unit was disinfected separately from loop piping. Remove the "Do Not Use/Contains Disinfectant" warning label(s). 1238339b – 16Oct03 Z Series RO System by GE Osmonics 4 - 24 Routine Maintenance...

  • Page 69: Product Water Culture

    Product Water Culture FREQUENCY: A product water culture should be taken once a month or more often, depending upon culture results, and unit protocol. GE Osmonics recommends this be performed before and after disinfection. RATIONALE: Performing a product water culture will help ensure that the microbial count of the product (RO) water falls within the AAMI Hemodialysis Water Standard.

  • Page 70: System Storage

    Procedure and Product Water Culture Procedure). Perform AAMI analysis if it has been one year or more since last done. NOTE: RO units can be safely stored in 4% formaldehyde for up to one year. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 4 - 26 Routine Maintenance...

  • Page 71: Biosan™ Storage Procedure

    NOTE: The RO unit may be stored in BIOSAN for up to 2 weeks with systems utilizing thin film RO membranes. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 4 - 27 Routine Maintenance...
  • Page 72 Z Series RO System by GE Osmonics NOTES: 1238339b – 16Oct03 4 - 28 Routine Maintenance...

  • Page 73: Troubleshooting

    Z Series RO System by GE Osmonics Z Series RO System CHAPTER FIVE: TROUBLESHOOTING 1238339b – 16Oct03 5 - 1 Troubleshooting...
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  • Page 75: Table Of Contents

    RO Pump Leaks at Inlet End 5.13 Leaks 5.14 RO Fails to Draw Disinfectant 5.15 Product Divert Controller and Valve Malfunction 1238339b – 16Oct03 Z Series RO System by GE Osmonics Table of Contents 5 - 3 PAGE 5-10 5-10 5-10 5-11...
  • Page 76 Z Series RO System by GE Osmonics This page intentionally left blank. 1238339b – 16Oct03 5 - 4 Troubleshooting...

  • Page 77: Ro Fails To Run

    Check motor starter overload switch for proper amperage setting (more than full motor amps, but less than 125% of motor full load amps). d. Replace motor as necessary. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 5 - 5 Troubleshooting...

  • Page 78: Ro Runs Intermittently

    All of the above motor problems should blow the fuse in the user supplied main power disconnect. If not, the fuses are NOT the right size for this unit. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 5 - 6 Troubleshooting...

  • Page 79: Water Produced While Ro Is Off

    Air In Gauge Tubing a. Loosen tube fitting at gauge to bleed air. Obstruction In Gauge Orifice a. Remove obstruction as required. Faulty Gauge a. Replace gauge as necessary. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 5 - 7 Troubleshooting...

  • Page 80: Excess Product Pressure

    Check inlet water for high conductivity. b. Check water softener for proper function. c. Regenerate softener as required. d. Check supply water for hardness and conductivity. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 5 - 8 Troubleshooting...

  • Page 81: Product Flow Too High

    Check or replace TDS temperature probe (10,000 Ohms @ 25 C). Membrane Failure a. Replace membrane. Change In Feed Water TDS a. Verify water quality with independent meter. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 5 - 9 Troubleshooting...

  • Page 82: Tds Reading Too High

    Any leak from any part of the system should be corrected as soon as possible. Left unattended, leaks can cause secondary damage necessitating expensive repairs. Reference the Maintenance Procedures for Leak Repair. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 5 - 10 Troubleshooting...

  • Page 83: Ro Fails To Draw Disinfectant

    Verify the divert valve is operational using separate power source. Replace valve as necessary. Indicator a. Verify the indicator lamp has not burnt out with a continuity check across the terminal connections. Replace indicator as necessary. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 5 - 11 Troubleshooting...
  • Page 84 Z Series RO System by GE Osmonics NOTES: 1238339b – 16Oct03 5 - 12 Troubleshooting...
  • Page 85 Z Series RO System by GE Osmonics Z Series RO System CHAPTER SIX: DRAWINGS 1238339b – 16Oct03 6 - 1 Drawings...
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  • Page 87 Z Series RO System by GE Osmonics AIR BLEED VALVE FLUID PANEL ASSEMBLY ASSEMBLY PRESSURE REGULATOR VALVE WASTE FLOW VALVE Z Series RO (Indirect Feed) (Component Layout) 1238339b – 16Oct03 6 - 3 Drawings...
  • Page 88 INLET WATER SOLENOID DISINFECT Note: Part of the frame has been removed to expose components. Z Series RO (Indirect Feed) 1238339b – 16Oct03 Z Series RO System by GE Osmonics PRESSURE SWITCH VALVE (Component Layout) 6 - 4 AUTO−FLUSH ASSEMBLY...
  • Page 89 Z Series RO System by GE Osmonics FLUID PANEL ASSEMBLY CONTROLLER PRESSURE ASSEMBLY REGULATOR VALVE WASTE FLOW VALVE Z Series RO (Direct Feed) (Component Layout) 1238339b – 16Oct03 6 - 5 Drawings...
  • Page 90 Z Series RO System by GE Osmonics Note: Part of the frame has been removed to expose components. Z Series RO (Direct Feed) (Component Layout) 1238339b – 16Oct03 6 - 6 Drawings...
  • Page 91 Z Series RO System by GE Osmonics Z Series RO (Typical Indirect System Pretreat Diagram) 1238339b – 16Oct03 6 - 7 Drawings...
  • Page 92 Z Series RO System by GE Osmonics WASTE Z Series RO (Typical Indirect System RO & Loop Diagram) 1238339b – 16Oct03 6 - 8 Drawings...
  • Page 93 Z Series RO System by GE Osmonics Z Series RO (Typical Direct System Pretreat Diagram) 1238339b – 16Oct03 6 - 9 Drawings...
  • Page 94 Z Series RO System by GE Osmonics WASTE Z Series RO (Typical Direct System RO & Loop Diagram) 1238339b – 16Oct03 6 - 10 Drawings...
  • Page 95 Z Series RO System by GE Osmonics Z Series RO Millenium RO (Typical Unit Diagram) (Input Manifold 50/60Hz) 1238339b – 16Oct03 6 - 11 Drawings...
  • Page 96 Z Series RO System by GE Osmonics Z Series RO (Indirect Feed) (Flow Diagram) 1238339b – 16Oct03 6 - 12 Drawings...
  • Page 97 Z Series RO System by GE Osmonics Z Series RO (Direct Feed) (Flow Diagram) 1238339b – 16Oct03 6 - 13 Drawings...
  • Page 98 Z Series RO System by GE Osmonics Z Series RO (3 Phase Electrical Schematic) 1238339b – 16Oct03 6 - 14 Drawings...
  • Page 99 Z Series RO System by GE Osmonics Z Series RO (1 Phase Electrical Schematic) 1238339b – 16Oct03 6 - 15 Drawings...
  • Page 100 DISINFECT TANK SUCTION/FILL VALVE Z−SERIES RO SYSTEM (BACK VIEW) (Typical Whisperflow Pump Connections for Disinfection) 1238339b – 16Oct03 Z Series RO System by GE Osmonics PRODUCT OUTPUT TO LOOP OR STORAGE TANK. SAMPLE VALVE (REF) RO WASTE−TO−DRAIN HOSE PRODUCT HOSE...
  • Page 101 Z Series RO System by GE Osmonics Z Series RO (Typical Controller) 1238339b – 16Oct03 6 - 17 Drawings...
  • Page 102 1238339b – 16Oct03 Z Series RO System by GE Osmonics 4" 6" 9" LOAD INPUT − XFM−2 XFM−1 Z Series RO (Relay Operation Detail) 6 - 18 Drawings...
  • Page 103 Z Series RO System by GE Osmonics LOAD INPUT − Z Series RO (Control Box Chassis Major Component Locations) 1238339b – 16Oct03 6 - 19 Drawings...
  • Page 104 TB3-7B and TB3-8B. NOTE: Connect the color-coded cable conductors inside the RO Controller to their associated terminal barrier strip locations. (External RO Controller Wiring Connections) 1238339b – 16Oct03 Z Series RO System by GE Osmonics CHEM FEED PRD DIVERT TB−3 TB−2 CONTROLLER...
  • Page 105 WHITE BROWN GREEN PURPLE BLUE BLACK YELLOW ORANGE (Internal RO Controller Wiring Connections) 1238339b – 16Oct03 Z Series RO System by GE Osmonics % REJ PCB ASSY BOARD CIRCUIT STATUS Z Series RO 6 - 21 WHITE HEAT SHRINK SHIELD...
  • Page 106 Z Series RO System by GE Osmonics Z Series RO (Disinfect Alarm Monitor Wiring Connections) 1238339b – 16Oct03 6 - 22 Drawings...
  • Page 107 Z Series RO System by GE Osmonics Z Series RO (Fluid Panel) 1238339b – 16Oct03 6 - 23 Drawings...
  • Page 108 Z Series RO System by GE Osmonics 40675 40674 40396 12904 12905 12095 Z Series RO (Fluid Panel Assembly, Rear View) 1238339b – 16Oct03 6 - 24 Drawings...
  • Page 109 Z Series RO System by GE Osmonics 40640 40397 40080 40727 40087 Z Series RO (Pressure Regulator Assembly) 1238339b – 16Oct03 6 - 25 Drawings...
  • Page 110 Z Series RO System by GE Osmonics Z Series RO (Waste Flow Control Valve Assembly) 1238339b – 16Oct03 6 - 26 Drawings...
  • Page 111 13 394 (TOP VIEW) (ENDCAP AND ADAPTERS EXPL ODED VIEW) (Reverse Osmosis Membrane Assembly (ROMA) Components) 1238339b – 16Oct03 Z Series RO System by GE Osmonics 1229990 123 5145 13 393 13 395 80350 41309 41410 41409 41409 PAR T NO.
  • Page 112 TO DISENGAGE TUBE, REMOVE LOCKING CLIP AND PUSH COLLET TIGHT AGAINST FITTING BODY. COLLET TEETH WILL RELEASE GRIP ON TUBE , ALLOWING DISENGAGEMENT. 1238339b – 16Oct03 Z Series RO System by GE Osmonics "PUSH−IN" FITTNGS “Push-In” Fitting Instructions 6 - 28...
  • Page 113 Z Series RO System by GE Osmonics NORMAL RUN OVERRIDE R. O. UNIT R. O. UNIT OPERATING INTERLOCK AUTOMATIC SHUTDOWN FUNCTION OF THIS SAFETY DEVICE IS ELIMINATED WHEN SWITCH IS IN "OVERRIDE". USE OVERRIDE FUNCTION ONLY IN AN EMERGENCY. EXTREME DANGER TO PATIENTS AND EQUIPMENT WHEN IN OVERRIDE MODE.
  • Page 114 Z Series RO System by GE Osmonics Over Temperature Probe (Probe Installation) 1238339b – 16Oct03 6 - 30 Drawings...
  • Page 115 Z Series RO System by GE Osmonics Over Temperature Alarm (Electrical Schematic, Reference Only) 1238339b – 16Oct03 6 - 31 Drawings...
  • Page 116 60362 30080 30044 20114 20089 20036 1236373 41507 60627 PART NO. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 20036 20089 30080 20114 60362 30044 1236373 TO VALVE FRONT VIEW CONTROLLER ASSEMBLY STRAIN CLAMP, WATER TIGHT 8 PIN,SMALL POWER CORD WITH "...
  • Page 117 40386 1" ADAPTER, BARB X THREAD 40611 1" PVC TEE, FEMALE 40169 PVC NIPPLE, 1" X 6" THREADED PART NO. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 40611 40169 41582 60343 (2 PLS) 40864 40863 3" DRAIN LINE...
  • Page 118 GREEN 18−3 POWER CORD LEGEND: (Product Divert Connection to RO Controller) 1238339b – 16Oct03 Z Series RO System by GE Osmonics 24V AC NEUTRAL BLACK 24V HOT RED WIRING INSIDE ENCLOSURE WIRING OUTSIDE ENCLOSURE Product Divert 6 - 34 TB4−1 (ON RO) TB4−7 (ON RO)
  • Page 119 Z Series RO System by GE Osmonics NOTES: 1238339b – 16Oct03 6 - 35 Drawings...
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  • Page 121: Spare Parts List

    Z Series RO System by GE Osmonics Z Series RO System CHAPTER SEVEN: SPARE PARTS LIST 1238339b – 16Oct03 7 - 1 Spare Parts List...
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  • Page 123 Flow Meter, 1-10 GPM 40674* Gauge, 0 – 100 PSI 40675* Gauge, 0 – 600 PSI 40700* Pump Waste Pressure Valve 1238339b – 16Oct03 Z Series RO System by GE Osmonics Z Series RO System 7 - 3 Spare Parts List...
  • Page 124 Water Quality Test Strips OPTIONAL 14899 Kit, membrane, SS housing 14900 Kit, membrane, FG housing 14778 Kit, TDS alarm relay 12214 Disinfect kit, 30 gal. 1238339b – 16Oct03 Z Series RO System by GE Osmonics 7 - 4 Spare Parts List...
  • Page 125 Suggested Stock Items if applicable to unit Optional **** Refer to equipment for applicable part ***** Verify part number with Technical Service to ensure correct part is ordered 1238339b – 16Oct03 Z Series RO System by GE Osmonics 7 - 5 Spare Parts List...
  • Page 126 Z Series RO System by GE Osmonics NOTES 1238339b – 16Oct03 7 - 6 Spare Parts List...
  • Page 128 Call (253) 395-2200 for additional information, (800) 633-3080 in the U.S., or visit www.gewater.com Corporate Headquarters 5951 Clearwater Drive Minnetonka, MN 55343-8995 (952) 933 2277 Phone (952) 933-0141 Fax Kent Operations 7848 South 202 Kent, WA 98032-1345 (253) 395-2200 Phone (253) 395-2363 Fax...

This manual is also suitable for:

Osmonics z-12000Osmonics z-14400Osmonics z-6000Osmonics z-8000Osmonics z-9600

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