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Use and Care Manual
Use and Care Guide
LiquidPropane GasGrill
Kenrnore Model No. 415. 16125800
This Grill is For
Outdoor Use Only
®
* Read this manual
before
cooking
on
grill. Failure to follow
all
manufacturer's
instructions
could
result
in fire or explosion
which could
cause property
damage,
personal
injury or death.
* Combustion
by=products
produced
when using this product contain
chemicals
known to the State of
California
to cause cancer, birth
defects,
or other reproductive
harm.
CAUTION
• Read and follow
all Safety
Statements,
Assembly
Instructions
and Use & Care Directions
before
attempting
to assemble
and cook.
• Some parts may contain sharp
edges,
especially
as noted
in these
instructions.
Wear protective
gloves
if necessary.
• Parts
• Assembly
• Safety Rules
• Use and Care
• Troubleshooting
Assembly
Questions?
Call 1 =800=241 =7548
Parts Ordering:
Call 1 =800=4=MY=HOME ®
To Installer/Assembler:
Leave
these
instructions
with
consumer.
To Consumer:
Keep this
manual for future
reference.
Sears, Roebuck and Co., Hoffman Estates,
IL 60179
U.S.A.
©2007Sears, RoebuckandCo., All Rights Reserved
Printedin China
464310408. 80015598.12-06-07
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Summary of Contents for Kenmore 415. 16125800
- Page 1 Use and Care Guide ® LiquidPropane GasGrill Kenrnore Model No. 415. 16125800 This Grill is For Outdoor Use Only * Read this manual before cooking grill. Failure to follow manufacturer's instructions could result in fire or explosion which could cause property...
- Page 2 CALIFORNIA PROPOSITION65 if you smell gas: 1. Combustion by-products producedwhen using this product contain chemicals known to the State of 1. Shut off gas to the appliance. California to cause cancer, birth defects, and other reproductive harm. 2. Extinguish any open flame. 2.
- Page 3 Congratulations on making a smart purchase. Your new of normal use, accident or improper maintenance. Kenmore®product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection All warranty coverage is void if this grill is ever used for Agreement can save you money and aggravation.
- Page 4 LP Tank The LP tank used with your grill must meet the following requirements: Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. LP tanks must be constructed and marked in accordance with •...
- Page 5 LP Tank Exchange Connecting Regulator To The LP Tank o Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to assembly section.) your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, 2.
- Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill controlknobs to OFF. Be sure regulator is tightly connected to LP tank. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
- Page 7 Safety Tips ,A. Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious A When grill is not in use, turn offall control knobs and LP tank injury: valve. •...
- Page 8 Before Your First Cookout Main Burner ignitor Lighting A Do not lean over grill while lighting. , Light burners, check to make sure they are lit, close the lid and 1. Open lid during lighting. warm up grill on HiGH for 15 minutes. This curing of paint and 2.
- Page 9 , Plastic parts: Wash with warm soapy water and wipe dry. Cleaning the Burner Assembly ,A. Do not use citrisol, abrasive cleaners, degreasers or a Follow these instructions to clean and/or replace parts of burner concentrated grill cleaner on plastic parts. Damage to and assembly or if you have trouble igniting grill.
- Page 10 Storing Your Grill Indirect Cooking Poultry and large cuts of meat cook slowly to perfection on the , Clean cooking grates. grill by indirect heat. The heat from selected burners circulates , Store in dry location. gently throughout the grill, cooking meat or poultry without the , When LP tank is connected to grill, store outdoors in well- touch of a direct flame.
- Page 11 Description ......Part # Description......Part# Right LegAssembly ....80015595 Wing nut ......80009345 Left LegAssembly ....80009041 Side burnerClip ..... 80009345 Side burnerGrate....80000638 MatchLighterw/Chain ....80004320 TankExclusionWire ....80008616 HeatDiffusers....... 80008530 BottomShelf......80009035 CookingGrates...... 80014381 TankThumbscrew ....80006484 HandleEnd Cap,Left ....
- Page 12 ® ® ® ® ® © © ® © ® ® 12 °464310408...
- Page 13 Placelegsas shown(A). Left leg assemblyhas largeaxle holeson endsof legs. Hooktank exclusionwire intorightand left leg Tank Exclusion Wire assemblies(B), TankExclusionWire MatchHolder RightLegAssembly Left Le_ 464310408.13...
- Page 14 Bottom Shelf to Legs Placebottomshelfend with cut out hole for LP cylinderbetweenlegswith axleholes.Attachto rightand left leg assemblies with (4)1/4-20x1-1/2" s crews and 1/4-20flange nuts, Tightensecurely. 1/4-20Flangenuts Qty.4 1/4-20x1-1/2" S crews Qty.4 BottomShelf 14 °464310408...
- Page 15 Wheels and Leg Extenders to Cart Turnassemblyupsidedown. Insertaxlerod throughwheel,wheelspacer,legs,wheelspacerand otherwheel.Attachwith (1) 8mmflat washer and hitchpin. Hammerleg extendersinto rightlegs. HitchPin WheelSpacer Qty.1 Qty.2 8mm Flat Washer Qty.1 Leg Extenders Wheel Axle Rod "Cone" side of wheel against leg 464310408o15...
- Page 16 Front Panels Standcart upright. Attachonefront panelto lowerhalfof cart with (4)#8x318"self-tap screws. Slideslot in otherpanelonto tankexclusionwireand attachto upperhalf of cartwith (4) #8x3/8" self-tap screws. !" #8x3/8" self-tapscrews Qty.8 FrontPanel FrontPanel 16,464310408...
- Page 17 Grill Headto Cart This step requirestwo peopleto lift and positiongrill headontocart. Carefullylowerthe grill head ontothe cart.Makesurethe regulatorhoseis hangingoutsidethe cart.Attachwith (4) 1/4-20x1/2"screws, 7ramlock washers and 7ramflat washers, 7mm lock washers 7mmflat washers 1/4-20x1/2" s crews Qty.4 Qty.4 Qty.4 Grill Head 464310408.17...
- Page 18 Right Side Shelf Hooksidewallof shelfoversupportbracketson sideof firebox(A). Insert(2) 7mm fiber washers and 1/4-20x1/2"screws through insidefront of fireboxand (2) throughoutsidebackof fireboxfor eachside as shown(B). 1/4-20xl/2"screws 7mm FiberWasher 1/4-20FlangeNut Attachshelfwith (4) 1/4-20flange nuts (C), Qty.4 Qty.4 Qty.4 RightSideShelf Lid removed for clarity Attachfasciaand side shelfto fireboxwith #8x3/8"self-tap screw.
- Page 19 Side Burner Shelf Hooksidewallof sideburnershelfover supportbracketson sideof firebox (A). Insidefirebox insertfiber washers and 1/4-20x1/2"screws as shown(B}, Attachshelf usingfiber washers and 1/4-20flange nuts on eachside (C), Lid removed for clarity 1/4-20xl/2" screws Qty.4 Side BurnerShelf 7mm FiberWasher Qty.4 1/4-20FlangeNut Qty.4 Left Fascia Attachfasciato fireboxwith (2) #8x3/8"self-tapscrews.
- Page 20 Sideburner Valve, Sideburner,Sideburner Bezel, IgnitorWire, Control Knob and Positionvalve behindfasciaand line up holes. Insert(1) of the#8-32x3/8"stainlesssteelscrews,do notfully tighten. Slip bezelunderscrewinsertedand positionas shown(A). Line up otherhole and insertscrew#8-32x3/8"throughbezeland into valve. Tightenbothsecurely. Placesideburnerintoshelf (B). Makesurevalve is insidesideburnertube.Attachsidebumerwith (1)wing nut (C). Under sideburnershelf,installsideburnerclip to sidebumertubeand valve. Attachsideburnerignitorwire to electrodeas shown(D). Placegrateontosideburnershelf (E).
- Page 21 Heat Diffusers Placeheatdiffusersover burnersby insertingtabs intoslotsin front of firebox.Oppositeendsof heatdiffusersreston pinsin back of firebox. Heatdiffuser Cooking Grate Placecookinggratesonto graterests. CookingGrate 464310408• 21...
- Page 22 Handle Light Placerighthandleend capand handlefiberwasheronto lid and attachwith 1/4-20x3/4"machine screws, 7ramflat washers, 7ramfiber washers and 1/4-20flange nuts. (A). Inserthandlebar into righthandleend cap (B). Makesurethe slot on the handlebar alignwith the rib on the righthandleend cap (E).Attachend cap coverto righthandleend capwith #8-32x3/8"machine screws (B). Slide left handleendcap ontohandle barand placehandlefiberwasherbetweenleft handlecap and lid.Thenattachwith 1/4- 20x3/4"...
- Page 23 Swing Away Insertendsof SwingAway pivotwire intoholesin sidesof grill lid.Insertendsof SwingAway legwire into holesin sidesof firebox. NOTE:Pivotand legwires,runningside-to-side, s houldbe underwires runningfront-to-back.If pivotand leg wiresare on top, SwingAway is installedupside-down. Unscrewignitorcap and placeAA batteryinto ignitorslot with positiveend (+) facingoutward.Screwignitorcap ontoignitor. PivotWire SwingAway Leg Wire AA Battery...
- Page 24 LP Tank LPtank issold separately. Use only with an OPD(over-fillprotection device) equipped LP tank. FIll and leak check before attaching to grill and regulator. PlaceLP tank into hole in bottom shelf with tank collar opening facing to side as shown. Finger tighten tank thumbscrew to hold LP tank securely in place.
- Page 25 Troubleshooting EMERGENCIES: if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom , Damaged hose. , Turnoff gas at LP tank. If hoseis cut or cracked,replace cracked/cut/burned valve/hose/regulator. See LP TankLeakTestand Connecting hose.
- Page 26 Troubleshooting (continued) , Push-button sticksat bottom.. Burner(s) w ill not light , Replaceignitor. usingignitor. , Sparkingbetweenignitorand electrode. , Inspectwireinsulationand properconnection.Replacewires if insulationis broken. Burner(s) w ill not , See "GAS ISSUES:"on previouspage. matchlight. , Impropermethodof match-lighting. , See"Match-Lighting" s ectionof Useand Care. Suddendrop in gas , Outof gas.
- Page 27 Troubleshooting - Electronic ignition SECTIONI Nosparksappearat , Batterynot installed . Checkbatteryorientation. . Installbattery(makesure that"+" and "-" any electrodeswhen properly. connectors are orientedcorrectly,with "+" end up ignitionbuttonis and "-" end down.) pushed;no noisecan be heardfrom spark . Deadbattery. . Has batterybeen used .
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