Related Manuals for Toro 07363
Summary of Contents for Toro 07363
- Page 1 Form No. 3359-792 Rev B Workman ® 3100 Air Cooled Gas Utility Vehicle Model No. 07363—Serial No. 280000001 and Up Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. -
Page 3: Table Of Contents
Contents Using Bed Safety Support ........33 Jacking Vehicle ........... 34 Lubrication............. 34 Introduction..............2 Greasing Bearings and Bushings ......34 Safety ................4 Engine Maintenance..........36 Safe Operating Practices ........4 Servicing Air Cleaner.......... 36 Supervisor’s Responsibilities ......... 4 Changing Engine Oil And Filter...... -
Page 4: Safety
• Operate the machine only after reading and understanding the contents of this manual. A New York, New York 10018 U.S.A. replacement manual is available by sending complete model and serial number to: The Toro® Company, Underwriters Laboratories 8111 Lyndale Avenue South, Minneapolis, Minnesota 55420. -
Page 5: While Operating
illegible, or damaged, repair or replace it before passenger may not be expecting you to brake or turn operating the machine. and may not be ready. • Always wear substantial shoes. Do not operate • Never overload your vehicle. Name plate (located machine while wearing sandals, tennis shoes or under middle of dash) shows load limits for vehicle. -
Page 6: Maintenance
Maximum engine speed is 3650 rpm. To enough to cause burns. assure safety and accuracy, have an Authorized Toro • If the machine ever vibrates abnormally, stop Distributor check maximum engine speed with a immediately, turn engine off, wait for all motion tachometer. -
Page 7: Sound Pressure Level
Such use could void the product warranty of The Toro® Company. • This vehicle should not be modified without The Toro® Company’s authorization. Direct any inquiries to The Toro® Company, Commercial Division, Vehicle Engineering Dept., 8111 Lyndale... -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-9852 1. Warning—read the Operator’s Manual. 2. Crushing hazard—install the cylinder lock. 93-6687 1. - Page 9 106-2355 93-9449 1. Slow 3. Transmission—third high; no fast speed 1. Read the Operator’s 3. Add grease (9 grease 2. Fast Manual. points). 2. Grease every 100 hours. 93-6689 1. Warning—do not carry passengers. 106-7897 1. The maximum load is 1019 kg, the vehicle weight is 795 kg, and the maximum gross vehicle weight is 1814 kg.
- Page 10 106-7894 1. Engine—start 3. Headlights 2. Ignition 4. Power point Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 106-7767 2. No fire, open flame, or 7.
- Page 11 93-9899 1. Crushing hazard—install the cylinder lock. 106-7888 1. Warning—read the 3. Coupler B hydraulic oil pressure is 124 bar (1800 psi) 2. Coupler A 115-2320 1. Warning—do not operate 4. Engine—preheat 7. Temperature level 10. Engine—run the vehicle on public streets, roads, or highways.
- Page 12 106-2377 1. Locked 8. Warning—read the Operator’s Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystander’s a safe distance from the vehicle. 3. Unlocked 10. Retract hydraulics 4. Hydraulic lock 11. Extend hydraulics 5. Engage 12. Transmission—high speed 6. Power take-off (PTO) 13.
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Page 13: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. ROPS frame Mount the ROPS (Rollover Protection Bolt 1/2 x 3” in. System) Locknuts 1/2 – No parts required Remove the Full Bed –... -
Page 14: Re-Install The Full Bed
6. Store cylinders in storage clips. Engage hydraulic lift lock lever on vehicle to prevent accidental extension of lift cylinders. Remove Full Bed No Parts Required Re-Install the Full Bed Procedure No Parts Required 1. Start engine. Engage hydraulic lift lever and lower bed until cylinders are loose in slots. -
Page 15: Product Overview
Product Overview Controls Note: Determine the left and right side of the machine from the normal operating position. Accelerator Pedal The accelerator pedal (Figure 7) gives the operator the ability to vary engine and ground speed of the vehicle, when the transmission is in gear. Depressing the pedal increases engine RPM and ground speed. - Page 16 Worn or misadjusted brakes may result in personal injury. If brake pedal travels to within 1–1/2” of the vehicle floor board, the brakes must be adjusted or repaired. Gear Shift Lever Fully depress clutch pedal and move shift lever (Figure 9) Figure 9 into desired gear selection.
- Page 17 If oil level was low, but adding oil Ignition Switch does not cause light to go out when engine is restarted, turn engine off immediately and contact your local Toro The ignition switch (Figure 10), used to start and stop distributor for assistance.
- Page 18 Passenger Hand Hold On dashboard (Figure 12). Figure 12 1. Passenger hand hold 2. Storage compartment Figure 11 1. Light switch 4. Tachometer (Optional) Seat Adjusting Lever 2. Oil pressure warning light 5. Horn 3. Fuel gauge 6. Choke The seats can be adjusted fore and aft for operator comfort (Figure 13).
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Page 19: Specifications
Authorized Service Dealer or Distributor or go to on the dipstick, add oil to bring the oil level to the “full” www.Toro.com for a list of all approved attachments mark. DO NOT OVERFILL. If the oil level is between and accessories. -
Page 20: Fill Fuel Tank
4. Pour oil into fill opening until the oil level is up to Fuel tank capacity is approximately 7 gallons. the “FULL” mark on the dipstick. The Toro® Company Strongly Recommends The Note: When adding oil, remove dipstick to allow Use Of Fresh, Clean, Unleaded Regular Grade proper venting, pour oil slowly and check the level Gasoline In Toro Gasoline Powered Products. -
Page 21: Check Transaxle / Hydraulic Fluid
2. Clean area around dipstick (Figure 17). 3. Unscrew dipstick from top of transaxle and wipe Under certain conditions, gasoline and fuel it with a clean rag. vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. -
Page 22: Check Brake Fluid
(Figure 19). • Check all fluid levels and add the appropriate amount of Toro specified fluids, if any are found to be low. • Check the front of the radiator. Remove any debris and clean the radiator screen. -
Page 23: Starting Engine
Note: Avoid long periods of engine idling. and all moving parts have stopped before checking for oil leaks, loose parts and other malfunctions. Use the chart below to determine the ground speed of the vehicle at 3600 RPM. If any of the above items are not correct, notify your mechanic or check with your supervisor before taking Speed Speed... -
Page 24: Check Interlock System
times. To verify the brakes are completely burnished Refer to Attachment Operator’s Manual for procedure remove a rear tire and inspect the brake drum for on checking attachment interlock system. residue. The residue color should be light grey to almost white color. Operating Characteristics •... -
Page 25: Passengers
Never operate the vehicle, or any equipment, if you are under the influence of alcohol or other drugs. Even prescription drugs and cold medicines can cause drowsiness. Read the label on the medicine or check with your doctor or pharmacist if you are unsure about a certain medication. -
Page 26: Braking
Even at a slow speed and without a load, tip overs are more likely if you turn The TORO WORKMAN is equipped with a roll bar, on a hill. hip restraints, seat belts and hand hold. The ROPS... -
Page 27: Loading And Dumping
Note: The Workman has excellent hill climbing ability. the more likely the vehicle is to tip over. You may find The differential lock will increase this ability. Hill that 2000 pounds stacks too high for safe operation. climbing traction can also be increased by adding weight Reducing the total weight is one way to reduce the risk to the rear of the vehicle in one of the following ways: of a tip over. -
Page 28: Transporting Vehicle
Authorized Toro Distributor for details. In case of emergency, the vehicle can be towed for a short distance. However, Toro does not recommend When equipped with a tow hitch bolted onto rear axle tube, your Workman can tow trailers or attachments this as a standard procedure. -
Page 29: Hydraulic Control
When towing 5th wheel attachments, like a fairway aerator, always install the ”wheely bar”(included with the 5th wheel kit) to prevent the front wheels from lifting off the ground if the towed attachments movement is suddenly impaired. Hydraulic Control The hydraulic control supplies “live” hydraulic power from the vehicle pump whenever the engine is running. - Page 30 – Fittings loose. – Fitting missing o–ring. Hydraulic fluid escaping under pressure can • Attachment does not function. have sufficient force to penetrate skin and do serious damage. Care must be used when – Quick couplers not fully engaged. connecting or disconnecting hydraulic quick –...
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Page 31: Maintenance
Maintenance If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval •... -
Page 32: Service Interval Chart
Maintenance Service Maintenance Procedure Interval • Replace the spark plugs. • Change the transaxle hydraulic fluid and filter, and clean the strainer. Every 800 hours • Replace the hydraulic filter. • Clean the hydraulic strainer. • Change the brake fluid. Every 1,000 hours •... -
Page 33: Premaintenance Procedures
Only qualified and authorized personnel shall be permitted to maintain, repair, adjust or inspect the vehicle. Avoid fire hazards and have fire protection equipment present in the work area. Do not use an open flame to check level or leakage of fuel, battery electrolyte or coolant. Do not use open pans of fuel or flammable cleaning fluids for cleaning parts. -
Page 34: Jacking Vehicle
Jacking Vehicle Lubrication Greasing Bearings and Bushings A vehicle on a jack may be unstable and slip off of the jack, injuring anyone beneath it. Service Interval: Every 100 hours • Do not start the vehicle while the vehicle is on a jack. - Page 35 Figure 34 Figure 31 Figure 32 Figure 33...
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Page 36: Engine Maintenance
Engine Maintenance 4. Reinstall element with pre–cleaner, breather seal, inner cover, wing nut, air cleaner cover, O–ring and knob. Servicing Air Cleaner 5. Tighten knob 1/2 to 1 turn after knob contacts cover. Do not overtighten. Service Interval: Every 50 hours (Every 25 hours if operating conditions are extremely Changing Engine Oil And Filter dusty or sandy) -
Page 37: Fuel System Maintenance
Fuel System 1. Clean area around spark plugs so foreign matter cannot fall into cylinder when spark plug is removed. Maintenance 2. Pull spark plug wires off spark plugs and remove plugs from cylinder head. Fuel System 3. Check condition of side electrode, center electrode, and center electrode insulator to assure there is no damage. -
Page 38: Electrical System Maintenance
Jump Starting Vehicle Electrical System Maintenance Jump starting can be dangerous. To avoid Fuses personal injury or damage to electrical components in vehicle, observe the following The fuses for the machine’s electrical system are warnings: located under the center of the dash panel (Figure 39 &... -
Page 39: Battery Care
soda solution. Flush the top surface with water after cleaning. Do not remove the fill cap while cleaning. 3. Battery cables must be tight on terminals to provide good electrical contact. 4. If corrosion occurs at terminals, remove battery cover, disconnect cables, negative (–) cable first and scrape clamps and terminals separately. -
Page 40: Drive System Maintenance
Adjusting Differential Lock Drive System Cable Maintenance Service Interval: Every 200 hours Adjusting Shift Cables 1. Move differential lock lever to Off position. 2. Loosen jam nuts securing differential lock cable to Service Interval: After the first 10 hours bracket on transaxle (Figure 43). Every 200 hours 1. - Page 41 • Tighten tie rod and turnbuckle jam nuts when the adjustment is correct. • Check to make sure the tires turn an equal amount to the right and to the left. If the tires do not turn equally, refer to the Workman Service Manual for the adjustment procedure Figure 44 1.
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Page 42: Cooling System Maintenance
Brake Maintenance Cooling System Maintenance Inspect Brakes Removing Debris From Engine Service Interval: Every 200 hours Every 400 hours Cooling System Service Interval: Every 100 hours (Clean more Adjusting Parking Brake frequently in dirty conditions.) Service Interval: Every 200 hours To ensure proper cooling, make sure the grass screen, cooling fins and other external surfaces of the engine 1. -
Page 43: Adjusting Brake Pedal
Adjusting Brake Pedal Belt Maintenance Service Interval: Every 200 hours (Front hood can be removed to ease adjustment.) Adjusting Belt 1. Remove cotter pin and clevis pin securing master Service Interval: After the first 8 hours cylinder yoke to brake pedal pivot (Figure 49). Every 200 hours Raise bed and position safety support on extended lift cylinder to hold up bed. -
Page 44: Controls System Maintenance
Controls System 5. Stop engine. 6. Adjust ball joint on accelerator cable and/or cable Maintenance jam nuts while throttle lever is against high idle stop to allow .100”–.250” of clearance between accelerator pedal arm and top of diamond tread Adjusting Accelerator floor plate, when a 25 lb. -
Page 45: Adjusting Choke
Note: The clutch free play should never be less 2. Disconnect the return spring from the clutch lever. than .75”. 3. Adjust the jam nuts/or ball joint until the back rear edge of the clutch pedal is 3.75” ± .12” from the top 7. -
Page 46: Hydraulic System Maintenance
Hydraulic System Maintenance Changing Transaxle / Hydraulic Fluid Service Interval: Every 800 hours 1. Position the vehicle on a level surface, stop engine, engage the parking brake and remove key from ignition switch. Figure 59 2. Remove drain plug from side of reservoir and let 1. -
Page 47: Emergency Box Raising
Before servicing or making adjustments to the machine, stop engine, set parking brake and remove key from the switch. Any load material must be removed from bed or other attachment before working under raised bed. Never work under a raised bed without positioning safety support on a fully installed cylinder rod. - Page 48 pressure and ease the disconnection of the quick couplers. • After completing operation, remove jumper hoses and connect hydraulic hoses to both vehicles. Important: Check hydraulic fluid levels, in both vehicles, before resuming operation. Figure 62 1. Disconnected hoses 2. Jumper hoses •...
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Page 49: Storage
Storage 9. Remove the spark plugs and check their condition; refer to Changing Spark Plugs. 1. Position the machine on a level surface, set the 10. With the spark plugs removed from the engine, pour parking brake, stop the engine, and remove the two tablespoons of engine oil into the spark plug ignition key. -
Page 50: Schematics
Schematics Hydraulic Schematic (Rev. A) - Page 51 Electrical Schematic (Rev. A)
- Page 52 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfi ed with your Distributor’s service or have diffi...