Siemens SINAMICS S200 Operating Instructions Manual
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Siemens SINAMICS S200 Operating Instructions Manual

Siemens SINAMICS S200 Operating Instructions Manual

Pulse train servo drive system
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Edition
11/2023
OPERATING INSTRUCTIONS
SINAMICS/SIMOTICS
SINAMICS S200 pulse train servo drive system
SINAMICS S200 converter product line, pulse train input version (PTI)
SIMOTICS S-1FL2 servo motor
www.siemens.com/drives

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Summary of Contents for Siemens SINAMICS S200

  • Page 1 Edition 11/2023 OPERATING INSTRUCTIONS SINAMICS/SIMOTICS SINAMICS S200 pulse train servo drive system SINAMICS S200 converter product line, pulse train input version (PTI) SIMOTICS S-1FL2 servo motor www.siemens.com/drives...
  • Page 3 Introduction Fundamental safety instructions Description SINAMICS/SIMOTICS Application planning SINAMICS S200 pulse train servo Mounting drive system with SIMOTICS S-1FL2 Connecting Operating Instructions Commissioning (web server) Series commissioning Functions Tuning System messages Corrective maintenance Technical data Examples/applications Pulse train input version (PTI), Firmware V6.3 Appendix 11/2023, FW V6.3...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Rating plate ........................46 3.2.2.2 Article number explanation....................48 3.2.2.3 Serial number explanation ....................49 3.2.3 MOTION-CONNECT 350 and 380 cables................50 3.2.3.1 Overview ........................... 50 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 6 EMC-compliant cable routing ..................... 90 4.8.6 Shielded cables for the converter ..................91 4.8.7 Achievable EMC category ....................92 Mounting ............................. 95 Converter .......................... 95 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 7 Interface description - X120 (converter side) ..............137 6.5.4.2 Interface description (motor side) ..................137 6.5.4.3 Wiring ..........................138 6.5.5 Rotating the connectors at the motor ................139 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 8 Testing the converter configuration .................. 184 7.4.2.4 Optimization........................185 7.4.3 Monitoring and operation ....................187 7.4.3.1 Drive status ........................187 7.4.3.2 Inputs/outputs ......................... 189 7.4.4 Diagnostics ........................192 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 9 Sequence of SON ......................244 9.5.2 Selecting a setpoint pulse train input channel..............244 9.5.3 Selecting a setpoint pulse train input form................ 245 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 10 Autotuning ........................296 10.2.1 One Button Tuning......................297 10.2.2 Real Time Tuning (Online Tuning)..................298 10.3 Manual tuning ......................... 299 10.3.1 Control loops ........................299 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 11 Specific data of the 400 V converters................508 13.1.5 Overload capacity ......................510 13.1.6 Power derating as a function of the installation altitude and ambient temperature.... 512 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 12 13.2.14.29 1FL2306-4AC connected to 3 AC 380 V/3 AC 400 V............566 13.2.14.30 1FL2306-6AC connected to 3 AC 380 V/3 AC 400 V............567 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 13 Assembling connectors for 1FL2 motors, shaft heights 45, 65, and 90 ......750 Motor selection........................ 755 A.5.1 Selection procedure ......................755 A.5.2 Selection examples ......................756 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 14 Table of contents SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 15: Introduction

    With the SINAMICS converter series you can solve drive tasks in the low, medium and DC voltage range. All Siemens drive components, such as converters, motors, and controls, are matched to each other and can be integrated into your existing automation systems.

  • Page 16: About This Manual

    Unless explicitly contractually agreed, Siemens assumes no liability for such suitability. Suitability for a particular application in specific individual cases must be assessed by the user, taking into account all technical, legal, and other requirements on a case-by-case basis.

  • Page 17: Standard Scope

    This document may contain hyperlinks to third-party websites. Siemens is not responsible for and shall not be liable for these websites and their content. Siemens has no control over the information which appears on these websites and is not responsible for the content and information provided there.

  • Page 18: Sinamics Documentation

    1.3 SINAMICS documentation SINAMICS documentation Description The documentation on the SINAMICS product series is available under Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww/en/view/109807358). You can display documents or download them in PDF and HTML5 formats. The SINAMICS product documentation essentially includes the following manuals:...

  • Page 19: Service And Support

    1.4 Service and Support Service and Support 1.4.1 Siemens Industry Online Support on the Web Important product information is available through Siemens Industry Online Support using the following options: • Website: SIOS (https://support.industry.siemens.com/cs/ww/en/) • App Industry Online Support (for Apple iOS and Android) Content of Siemens Online Support •...

  • Page 20: Important Product Information

    EMC measures in accordance with the specifications described in this manual and with recognized state-of-the-art engineering practice. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 21: Firmware Updates And Constraints

    You can download license and copyright information onto your PC via the support page of the integrated web server. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 22: Compliance With The General Data Protection Regulation

    1.5.4 Compliance with the General Data Protection Regulation Description Siemens complies with the principles of the General Data Protection Regulation (EU), in particular the principle of data minimization (privacy by design). For this SINAMICS product, this means: • User management and access control (UMAC) The product processes or stores the following personal data: –...

  • Page 23: Fundamental Safety Instructions

    The required short-circuit current can be too low, especially for TT supply systems. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 24 • Ensure compliance with the limit values specified in the technical data during transport, storage and operation. • Do not use any damaged motors or devices. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 25 A lack of adequate shield support for the power cables can cause malfunctions and impermissibly high levels of interference. • Use the shield connection plates supplied or recommended. • Use the shield connection clips recommended. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 26 • Clearly mark the storage locations with the appropriate warning labels. • IATA regulations must be observed when transported by air. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 27 • Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices, cellphones or WLAN devices. • Use the "SIEMENS Industry Online Support App" or a QR code scanner only on equipment that has already been switched off.
  • Page 28 • Check that the warning labels are complete based on the documentation. • Attach any missing warning labels to the components, where necessary in the national language. • Replace illegible warning labels. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 29 • Remove any loose parts or secure them so that they cannot be flung out. • Do not touch any moving parts. • Safeguard all moving parts using the appropriate safety guards. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 30 Measures when maintenance is required: • Allow drive components to cool off before starting any work. • Use appropriate personnel protection equipment, e.g. gloves. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 31: Equipment Damage Due To Electric Fields Or Electrostatic Discharge

    • Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 32: Warranty And Liability For Application Examples

    As the user you yourself are responsible for ensuring that the products described are operated correctly. Application examples do not relieve you of your responsibility for safe handling when using, installing, operating and maintaining the equipment. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 33: Cybersecurity Information

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...

  • Page 34: Residual Risks Of Power Drive Systems

    5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 35 For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 36 Fundamental safety instructions 2.5 Residual risks of power drive systems SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 37: Description

    System overview Description The SINAMICS S200 servo drive system (PTI version) is a single-axis servo drive system. It includes the following components tailored to one another: • SINAMICS S200 converter product line (PTI version), which is available in the following two variants: –...
  • Page 38 MOTION-CONNECT 350 or MOTION-CONNECT 380 cables for the motor power, motor holding brake, and the encoder connections ⑥ SIMOTICS S-1FL2 motor Figure 3-1 System overview SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 39 When using the components, make sure that they are connected to the ground correctly. Figure 3-2 System components and accessories for converters with 1 AC line connection SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 40 When using the components, make sure that they are connected to the ground correctly. Figure 3-3 System components and accessories for converters with 3 AC line connection SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 41: Converter

    0.1, 0.2 1 AC/3 AC 200 V ... 240 V 0.75, 1.0 S200 PTI 0.2, 0.4 3 AC 380 V ... 480 V 0.75, 1.0 1.75, 2.5 3.5, 5.0, 7.0 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 42: Motor

    • MOTION-CONNECT 380 drag chain cable, which provides a connection solution for drag chain installation applications that require a high number of bending cycles SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 43: Scope Of Delivery

    • A "Safety instructions" sheet • The converter contains open-source software (OSS). The OSS license terms are stored in the converter and can be displayed via webserver. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 44: Rating Plate

    Supported motor rated power Function release/version Degree of protection QR code Rated short-circuit current Serial number Copper wire     Figure 3-4 Rating plate example SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 45: Article Number Explanation

    Description The following figure shows an explanation of the article number for the converter. Figure 3-5 Article number for the S200 converter product line SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 46: Serial Number Explanation

    3.2 Scope of delivery 3.2.1.3 Serial number explanation Description SNC = Siemens Numerical Control Ltd., Nanjing Figure 3-6 Serial number for S200 converter product line SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 47: Motor

    The 1FL2 motor is a servo motor with an integrated encoder and a high degree of protection. The motor delivery includes the following components: • A ready‑to‑run motor • A "Safety instructions" sheet • Three "Hot surface" warning labels SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 48: Rating Plate

    Standard for all rotating electrical ma‐ chines Motor operating mode Motor type Degree of protection     Figure 3-7 Rating plate example for 1FL2 SH20 and SH30 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 49 UK importer address Stall current I Note on disposal Motor operating mode     Figure 3-8 Rating plate example for 1FL2 SH40 and above SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 50: Article Number Explanation

    Article number explanation Description The following figure shows an explanation of the article number for the motor. Figure 3-9 Article number for 1FL2 servo motors SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 51: Serial Number Explanation

    SNC = Siemens Numerical Control Ltd., Nanjing   SMTJ = Siemens Mechatronics Technology JiangSu Ltd.   Figure 3-10 Serial number for 1FL2 servo motors SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 52: Motion-Connect 350 And 380 Cables

    • A shield clamp for connection of the power cable to the shield plate of the converter • A "Safety instructions" sheet SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 53: Article Number Explanation

    20 m 30 m More information For more information about the cable and connector combination, see Section "MOTION- CONNECT cables and connectors (Page 56)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 54: Device Combinations

    1CA0 30 m 1DA0 The last four digits (☐☐☐☐) in the cable article number define the cable length corresponding to the length code. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 55: 400 V Servo Drive System

      2000 306-7AC☐☐-☐☐B0 12-5AA0   11.9 2000 310-0AC☐☐-☐☐B0   16.7 2000 310-2AC☐☐-☐☐B0 13-5AA0 23.9 2000 310-4AC☐☐-☐☐B0 15-0AA0 33.4 2000 310-6AC☐☐-☐☐B0 17-0AA0 Cable length SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 56 1CA0 30 m 1DA0 The last four digits (☐☐☐☐) in the cable article number define the cable length corresponding to the length code. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 57: Accessories

    If you need new connectors used on the converter front panel, you can order connector kits from Siemens using the following article numbers. Converter Article number Illustration S200 PTI 6SL5568-0XX00-0AA0 S200 Basic PTI 6SL5668-0XX00-0AA0 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 58: Cables And Connectors

    MOTION-CONNECT cables and connectors Description Siemens recommends that you use MOTION-CONNECT prefabricated cable assemblies and connectors for connecting the motor to the converter. All Siemens cable assemblies and connectors are tested and compliant with CE standards and EMC requirements. Table 3-6...
  • Page 59 Note that Siemens does not provide any guarantee or warranty regarding the functionality, reliability or quality of non‑Siemens cables used with the S200 servo drive system, and is not responsible for device (e.g. motor and converter) damages due to the use of non-Siemens cables.
  • Page 60 For more information about the MOTION-CONNECT cable article number explanation, see Section "Article number explanation (Page 51)". For more information about assembling cables, see Section "Assembling cables (Page 734)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 61: Setpoint Cables And Connectors

    IEC 61800-3 Category C2. Line filters are passive components used to expand the EMC properties of the servo drive system. Siemens recommends that you use a line filter to protect the system from high frequency noise. Note For applications in European Union, UK, and Korea, the use of the recommended line filters is mandatory to fulfill the local EMC directives.

  • Page 62: Technical Data

    75 × 195 × 140 60 × 250 × 130 Weight (kg) 0.75 0.67 0.72 1.34 Leakage current (mA) 11.84 4.31 4.37 7.05 8.88 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 63: Dimension Drawing

    Tightening torque for the protective conductor fastening bolt: 2.0 Nm ... 2.2 Nm Tightening torque for the line-side and load-side screw connection: 0.7 Nm ... 0.8 Nm SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 64 Tightening torque for the protective conductor fastening bolt: 3.5 Nm ... 4.0 Nm Tightening torque for the line-side and load-side screw connection: 0.7 Nm ... 0.8 Nm SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 65 Tightening torque for the protective conductor fastening bolt: 3.5 Nm ... 4.0 Nm Tightening torque for the line-side and load-side screw connection: 0.7 Nm ... 0.8 Nm SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 66 Tightening torque for the protective conductor fastening bolt: 3.5 Nm ... 4.0 Nm Tightening torque for the line-side and load-side screw connection: 0.7 Nm ... 0.8 Nm SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 67: Mounting Instructions For The Line Filter

    • To achieve a low-impedance connection, mount the line filter on the same metallic mounting plate as the converter. Mount these two components as close as possible. Figure 3-11 Connecting the line filter (example) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 68: External 24 V Dc Power Supply

    Brake Note Siemens recommends that you use different 24 V DC power supplies for the converter and for the inductive loads such as relays or solenoid valves. If you use the 24 V DC power supply to supply both the inductive loads and the converter at the same time, make sure that you connect surge protection devices to the load side.

  • Page 69: Shield Plate Kit

    For the connection of , you can connect the protective conductor with a cable lug and an M4 screw to the shield plate. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 70: Sd Card

    The converter supports FAT32-format SD cards with a capacity of up to 32 GB. A permanently inserted SD card from Siemens is required to use functions that require a license. The license key can only be assigned to the Siemens SD card.

  • Page 71: Directives And Standards

    Australia and New Zealand (RCM formerly C-Tick) The converter with the symbol displayed on the rating plate fulfills the EMC requirements for Australia and New Zealand. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 72: Directives, Standards And Certificates For The Motor

    Immunity to voltage drop of semiconductor process equipment The converter fulfills the requirements of the standard SEMI F47-0706. Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Certificates for download You can find all relevant certificates for download on the Internet: Certificates (https://support.industry.siemens.com/cs/ww/en/ps/29596/cert)
  • Page 73 Internet: China RoHS (https://support.industry.siemens.com/cs/ww/en/ps/29685/cert) Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. China Energy Label The motors fulfill the China Energy Label Grade 2 according to GB 30253-2013.

  • Page 74: Directives, Standards And Certificates For The Motion-Connect Cable

    The compliance of the MOTION-CONNECT cables with the regulations of the Directive 2014/30/EU has been verified through full compliance with the IEC/EN 61800-3. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 75 Internet: China RoHS (https://support.industry.siemens.com/cs/ww/en/ps/14662/cert) Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Certificates for download You can find all relevant certificates for download on the Internet: Certificates (https://support.industry.siemens.com/cs/ww/en/ps/14662/cert)
  • Page 76 Description 3.5 Directives and standards SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 77: Application Planning

    The converters are normally used in machines. The assessment and testing is based on DIN EN 12198‑1 and IEC 62311. Compliance with the limit values was assessed for the following frequencies: • Line frequency 47 ... 63 Hz • 8 kHz pulse frequency SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 78 Control cabinet open Control cabinet closed Control cabinet open 0 cm Forearm length (approx‐ Must be separately assessed depending on the ac‐ imately 35 cm) tive implant. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 79: Fault Protection For The Motor Circuit

    More information You can find more information on the Internet: Manufacturer's declaration (https:// support.industry.siemens.com/cs/ww/en/view/109476638) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 80: Permissible Mains Supply Network Configurations For Motors

    (secondary side) must be connected between the mains supply and the drive system to protect the motor insulation from excessive stress. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 81: Line Connection Conditions For The Converter With The Motor 1Fl2

    In the event of a ground fault in the IT supply system, the motor insulation can be damaged by the higher voltage to ground. • Use a ground fault monitor. • Eliminate the ground fault as quickly as possible. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 82: Removing The It Screw For The Functional Grounding

    • Check that there is absolutely no voltage between any of the power connections, or between them and the protective conductor connection. Procedure Figure 4-1 Removing the IT screw for the functional grounding SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 83 1. Open the protective flap at the converter housing, e.g. using a slotted screwdriver. 2. Release the IT screw for the functional grounding and remove it. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 84: Minimum Cross-Section Of The Protective Conductors

    • Comply with the requirements for the protective conductor. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 85 Protective conductor of the motor power cable The protective conductor has the same cross-section as the line conductor of the motor power cable. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 86: Electromagnetic Compatibility (Emc)

    More information Fundamental information for EMC-compliant planning and EMC-compliant installation is provided in the Internet: EMC Design Guidelines Configuration Manual (https:// support.industry.siemens.com/cs/ww/en/view/60612658). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 87: Emc Environments In Residential And Industrial Areas

    EMC plan. If specified in the product documentation, the drive can also be operated on ungrounded line supplies (IT line systems) in accordance with product standard IEC 61800‑3. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 88: Harmonic Current Emissions

    0.15 0.13 0.07 0.07 2.37 1.64 0.40 0.22 0.34 0.25 0.10 0.13 2.97 THC = Total Harmonic Current: sum of all harmonic currents SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 89: Emc Limit Values In South Korea

    The final statement on compliance with the applicable standard is given by the respective label attached to the individual device. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 90: Emc-Compliant Installation

    • The PE rail and shield support should be connected to the control cabinet frame through a large surface area to establish a good electrical connection. • Devices and components are mounted on a bare, metal mounting plate. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 91: Potential Equalization Between Control Cabinets

    The following components have overvoltage protection connected directly to the coil: • Coils of contactors • Relays • Solenoid valves • Motor holding brakes SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 92: Emc-Compliant Cable Routing

    • Incoming and outgoing individual conductors that are not shielded are twisted with one another. Alternatively, incoming and outgoing conductors are routed in parallel, but close to one another. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 93: Shielded Cables For The Converter

    The shield plate is shipped with the converter. For better EMC effects, Siemens recommends that you strip the brake cable, encoder cable, and setpoint cable, and connect the cable shields to earth. Make sure that the shield plate, the converter and the motor are properly grounded.

  • Page 94: Achievable Emc Category

    In a residential environment this product may cause radio-frequency interference, which may make interference suppression measures necessary. • Have qualified personnel carry out the installation and commissioning with suitable interference suppression measures. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 95 To be observed for devices used in Category C3 In a residential environment this product may cause radio-frequency interference. • Do not use this device in the first environment (residential area). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 96 Application planning 4.8 EMC-compliant installation SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 97: Mounting

    • Only mount the converter in a permissible position. The converter supports vertical mounting only. Mount the converter vertically with the integrated operator panel facing upwards. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 98: Dimension Drawings And Drilling Dimensions

    40 mm 170 mm 135 mm 2 x M4 / 2.5 Nm 40 mm 170 mm 170 mm 60 mm 170 mm 195 mm SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 99: Dimension Drawing And Drilling Dimensions For The 400 V Converter

    For converters without built-in fans, when the surrounding temperature in the cabinet is ≥ 45 °C (for 200 V FSA: ≥ 40 °C), the airflow velocity above the converters must be greater than 0.5 m/s. All dimensions are specified in millimeters. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 100 200 V converter: 1 mm tween multiple converters 400 V converter: 10 mm A mixture of 200 V and 400 V converters: 10 mm Minimum lateral clearance to other 10 mm 10 mm devices SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 101: Motor

    • Only use lifting slings that are suitable for the weight of the motor. • Attach the lifting slings as shown in the figure "Lifting and transporting with lifting slings". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 102 • Do not use bent or damaged eyebolts. • Only use eyebolts with laminated fiber washers. • Loads applied transversely to the plane of the eyebolts are not permitted. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 103 • After the motor has been set down, secure it in position. • Do not release the lifting devices until the motor has been secured in position. 4. Secure the motor against unintentional movements. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 104: Checklist Prior To Mounting

    "Hot surface" warning label "No shocks at the shaft extension" warning label SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 105: Mounting Instructions For The Motor

    • Ensure that the flange is in even contact with the mounting surface. • Use hexagon socket head cap screws with a property class of at least 8.8. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 106: Mounting Position

    Designation Representation Description IM B5 Standard IM V1 The motor can be used in types of construction IM V1 and IM V3 without restriction.   IM V3 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 107: Dimension Drawings For Motors

    Dimension drawing for the 1FL2 motor, shaft height 20 Dimension drawing All dimensions are specified in millimeters. ① With shaft sealing ring (IP65) and feather key SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 108: Dimension Drawing For The 1Fl2 Motor, Shaft Height 30

    Motor length Shaft height 30 Without brake With brake 1FL2103-2 105.5 75.5 63.8 135.5 105.5 93.8 1FL2103-4 124.5 94.5 82.8 154.5 124.5 112.8 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 109: Dimension Drawing For The 1Fl2 Motor, Shaft Height 40

    Shaft height 40 Without brake With brake 1FL2104-2 164.6 124.6 99.4 208.6 168.6 143.4 1FL2204-2 1FL2104-4 182.6 142.6 117.4 226.6 186.6 161.4 1FL2204-4 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 110: Dimension Drawing For The 1Fl2 Motor, Shaft Height 45

    With feather key Table 5-9 Dimensions, 1FL2304 SIMOTICS S-1FL2 Motor length Shaft height 45 Without brake With brake 1FL2304-2 238.5 203.5 1FL2304-4 285.5 250.5 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 111: Dimension Drawing For The 1Fl2 Motor, Shaft Height 48

    Motor length Shaft height 48 Without brake With brake 1FL2205-2 175.9 135.9 110.5 218.9 178.9 153.5 1FL2205-4 207.9 167.9 142.5 250.9 210.9 185.5 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 112: Dimension Drawing For The 1Fl2 Motor, Shaft Height 52

    Motor length Shaft height 52 Without brake With brake 1FL2105-2 213.9 168.9 138.5 240.7 195.7 165.3 1FL2105-4 255.9 210.9 180.5 282.7 237.7 207.3 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 113: Dimension Drawing For The 1Fl2 Motor, Shaft Height 65

    222.7 164.7 277.2 219.2 180.2 1FL2306-4 239.2 181.2 293.7 235.7 196.7 1FL2306-6 272.2 214.2 326.7 268.7 229.7 1FL2306-7 305.2 247.2 359.7 301.7 262.7 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 114: Dimension Drawing For The 1Fl2 Motor, Shaft Height 90

    Shaft height 90 Without brake With brake 1FL2310-0 269.5 189.5 210.5 1FL2310-2 295.5 215.5 236.5 1FL2310-4 321.5 241.5 262.5 1FL2310-6 373.5 293.5 314.5 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 115: Mounting The Feather Key

    • Pay attention to the installation direction of the feather key. • Mount the key without striking the key slot or the shaft extension. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 116: Attaching Output Elements

    ") to the key slot (" ") and make sure that the feather key and the ③ key slot are fitted closely. Siemens recommends that you place the V-type block (" ") under the shaft extension for supporting. 2. Knock the feather key into the key slot by using a copper bar.
  • Page 117 • If necessary, completely balance the motor together with the output elements according to ISO 1940. Note Motors with feather key are half-key balanced. The motors have been balanced with half a feather key. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 118 45°. – Reduce the axial misalignment of the belt-pulleys to keep the axial forces to the motor shaft to a minimum. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 119: Laying Cables In Cable Carriers (For Motion-Connect 380 Only)

    Mounting 5.2 Motor 5.2.9 Laying cables in cable carriers (for MOTION-CONNECT 380 only) Requirement None SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 120 – Make sure that cables in the carrier are unattached and movable. – Place cable fixings in a "dead" zone at each end, suitably far away from each end point of the moving parts. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 121 If between the cable strain relief on the cable carrier and the terminal at the motor, part of the cable is hanging loose or is not routed, Siemens recommends that the cable is additionally fixed for vibration load and with horizontal or vertical cable entries.
  • Page 122 Mounting 5.2 Motor SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 123: Connecting

    Note for connecting the drive system Fix all the connecting cables to the converter shield plate by using shield clamps or suitable cable ties. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 124: System Connection

    Overview diagram The interfaces X131 and X108 are available on S200 PTI only. Figure 6-1 Connection example for converters with 3 AC line connection SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 125: Overview Of The Converter Interfaces

    STO interface - X131 Shield plate ⑧ 6-digit display     The interfaces X131 and X108 are available on S200 PTI only. Figure 6-2 Converter interfaces SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 126: Cables And Connectors

    10 mm ... 11 mm Pin-type (AWG: 20 … 12) External braking resis‐ Spring-loaded 0.75 mm² ... 2.5 mm² 9 mm ... 10 mm Pin-type (AWG: 18 … 12) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 127 If you use cable lugs with insulated end sleeves, make sure that the length of the cable lugs is 12 mm. For S200 PTI only More information For more information about assembling cable terminals, see Section "Assembling cables (Page 734)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 128: Connecting The Mains Supply

    Line phase L3/neutral N For applications on the single-phase mains supply network 6.4.2 Wiring Requirement You have assembled the converter line supply cable. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 129: Using Several Single-Phase Converters In Machines And Plants

    (L1, L2, L3). The current- carrying capacity of the neutral conductor must be sufficient for this. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 130 In TN-C supply networks, the protective function of the PEN conductor can be adversely affected by exposure to harmonic currents. • Consider the harmonic currents when dimensioning the PEN conductor. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 131: Connecting The Motor

    Description Table 6-4 Interface X2 Terminal Designation Technical data Motor phase U Maximum current limit: 20 A Motor phase V Motor phase W SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 132: Interface Description - Power Connector (Motor Side)

    • SH48 and 52: M17 angular connector that integrates power and holding brake interfaces • SH45, 65, and 90: M23 angular connector SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 133 • 1FL2 shaft heights 45, 65, and 90 Motor power interface Designation Phase U Phase V Phase W Protective grounding M23 angular connector SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 134: Wiring

    For more information about cable requirements, see Section "Cables and connectors (Page 124)". For more information about assembling cable terminals, see Section "Assembling cables (Page 734)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 135: Connecting The Motor Holding Brake

    Interface description (motor side) Overview The motor holding brake interface on the motor is used to connect the built-in holding brake to the converter. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 136: Wiring

    Holding brake, negative M17 angular connector 6.5.3.3 Wiring Connection example Connecting S200 PTI to the motor holding brake Figure 6-7 Motor holding brake connection via X108 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 137 2 kW; however, the data is also applicable to the low inertia motors of other power ranges. Consider the following current-time and voltage-time characteristics when using a varistor to suppress the surge voltage or surge current: SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 138 Energy absorption (2 ms) at a time 18 J Relay (R) used for the power supply of the brake Siemens recommends that you choose a Siemens relay (article number: 3RQ2000-1AW00 or 3RQ2000-2AW00). You can also select other appropriate relays with reference to the table below:...

  • Page 139: Connecting The Encoder

    Interface description (motor side) Overview The encoder interface on the motor is used to transfer position data to the converter for real time control. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 140: Wiring

    Absolute encoder data signal, positive M17 angular connector Absolute encoder clock signal, positive Reserved Absolute encoder data signal, negative 6.5.4.3 Wiring Connection example Figure 6-9 Encoder connection SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 141: Rotating The Connectors At The Motor

    Adjusting cable directions Before adjusting the cables, switch off the power supply. Otherwise, the motor contains a hazardous voltage and a risk of electric shock. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 142 M17 and M23 size M17 Size Angle α Angle α' Angle β Angle β' SH45 280° 270° SH48 225° 45° 225° 35° SH52 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 143 Rotation range of the holding brake connector ③ Motor Holding brake connector , size M17 Drawing Angle θ Angle θ' SH45 220° 90° SH65 SH90 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 144: Connecting The Braking Resistor

    When the terminal R1 or R2 is not in use, cover it with the blanking plug provided in the connector kit (installed on R1 upon delivery). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 145 2. Wait for five minutes to allow the converter to discharge and check that no voltage is present at the converter connections. 3. Remove the connection between DCP and R2. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 146 For more information about cable requirements, see Section "Cables and connectors (Page 124)". For more information about assembling cable terminals, see Section "Assembling cables (Page 734)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 147: Connecting The 24 V Dc Power Supply

    • Only use 24 V power supplies that provide SELV (Safety Extra Low Voltage) or PELV (Protective Extra Low Voltage) output voltages (maximum 60 V DC briefly). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 148 For more information about cable requirements, see Section "Cables and connectors (Page 124)". For more information about assembling cable terminals, see Section "Assembling cables (Page 734)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 149: Connecting The Inputs And Outputs

    Connecting the inputs and outputs 6.8.1 Interface description - X132 Overview The converter connects to the controller for signal transmission on the interface X132. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 150 Digital output 2 Pink DO3- DO3- Digital output 3, negative Pink-Green DO4+ DO4+ Digital output 4, positive Yellow-Pink DO5+ DO5+ Digital output 5, positive Green-Red SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 151: Wiring

    (from DI2 to DI7). DI0 and DI1 only support PNP wiring, and other digital inputs support both NPN and PNP types of wiring. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 152: Wiring Of Digital Outputs

    (from DO2 to DO5). DO0, DO1, and DO2 only support NPN wiring, and DO3, DO4, and DO5 support both NPN and PNP types of wiring. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 153 You can connect DO3, DO4, and DO5 as shown below: NPN wiring PNP wiring More information For more information about the technical data of digital outputs, see Section "General technical data (Page 504)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 154: Wiring Of Analog Inputs

    S200 PTI offers two analog inputs for torque and speed control. The wiring of the terminals varies depending on the selected control mode. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 155 • To use AI0 for the speed limit signal and AI1 for the torque setpoint signal, connect the terminals as shown below: More information For more information about the technical data of analog inputs, see Section "General technical data (Page 504)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 156: Wiring Of Analog Outputs

    The channel supports wire-break detection for input pulse frequency up to 1 MHz. When the converter detects a disconnection in the wire, it outputs fault F07217. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 157 Wiring of high-speed 5 V differential pulse train inputs More information For more information about the technical data of pulse train inputs, see Section "General technical data (Page 504)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 158: Wiring Of Pulse Train Outputs

    Wiring without the open collector More information For more information about the technical data of pulse train outputs, see Section "General technical data (Page 504)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 159: Connection Examples With Simatic S7-1200

    Fast pulse train input position control mode (Fast PTI) The following illustration uses high-speed 5 V differential pulse train inputs and outputs as an example. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 160 Connecting 6.8 Connecting the inputs and outputs Figure 6-16 Connecting to S7-1200 for fast PTI mode SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 161 Connecting 6.8 Connecting the inputs and outputs Speed control mode (S) Figure 6-17 Connecting to S7-1200 for speed control mode SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 162 Connecting 6.8 Connecting the inputs and outputs Torque control mode (T) Figure 6-18 Connecting to S7-1200 for torque control mode SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 163: Connecting Sto (For S200 Pti Only)

    To connection to external safety devices, first assemble the X131 plug to the converter. You can use the internal or an external 24 V power supply for the connection. To ensure EMC performance, Siemens recommends that you use twisted pair cables for STO connection.
  • Page 164 For more information about assembling cable terminals, see Section "Assembling cables (Page 734)". For more information about the STO function, see Section "Safety Integrated (for S200 PTI only) (Page 282)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 165: Connecting The Service Interface (Ethernet)

    Missing or faulty link Green Continuous light 10 or 100 Mbit link is available Activity port No activity Yellow Flashing light Sending or receiving data SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 166 Connecting 6.10 Connecting the service interface (Ethernet) More information For more information about cable requirements, see Section "Cables and connectors (Page 124)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 167: Commissioning (Web Server)

    The web server has multi-level industrial cybersecurity functionality. More information For more information about security settings in the web server, see Industrial Cybersecurity Configuration Manual (https://support.industry.siemens.com/cs/ww/en/view/109810578). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 168: Fundamentals

    ≥ Version 83 Microsoft Edge ≥ Version 88 Mozilla Firefox ≥ Version 91 Siemens recommends that you use the latest version of the browsers. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 169: Communication Interface

    • You have an empty SD card with a maximum storage capacity of 32 GB (e.g. 6SL5570-0GC00-0AA0) onto which you can load the product documentation. • You have connected a suitable SD card reader to your PC. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 170 7. Eject the SD card from the PC. 8. Remove the SD card from the reader. 9. Insert the SD card into the converter. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 171: Using The Web Server Information System

    In the web server, you have the support of an integrated, multi-level information system. You decide in a context-sensitive interface how much and what kind of information is displayed. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 172 If you hold the mouse pointer or keep the tap pressed on the setting for longer, a tooltip with the context-sensitive short information is displayed. Figure 7-1 Information displayed in the current view SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 173 Click or tap on "Parameter" or on the associated expand icon to show detailed information about the parameter. Click or tap again on "Parameter" or on the associated collapse icon to hide the detailed information about the parameter. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 174: Reloading

    Examples: • At the PG/PC via <F5> • At the tablet PC or smartphone via SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 175: Getting Started

    If the web server is called, a forwarding function starts automatically to define the following settings: • Basic settings (Page 174) • Security settings (Page 174) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 176: Basic Settings

    • Configure the settings for full protection immediately after adding a drive or several drives to the project. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 177 The summary provides an overview of the configured settings. Finish and continue The settings are checked by clicking on "Finish". If there is no error, the settings are applied. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 178 • Continue with the web server home page More information More information about "Drive data encryption" can be found on the Internet. Industrial Cybersecurity Configuration Manual (https:// support.industry.siemens.com/cs/ww/en/view/109810578) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 179: Functions And Menus

    When manual saving is activated in menu "System" > "Settings", then symbol is also shown in the action bar. Figure 7-3 Structure of the web server (example) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 180: Commissioning

    Commissioning (web server) 7.4 Functions and menus 7.4.2 Commissioning 7.4.2.1 Complete commissioning workflow Overview The web server guides users step-by-step through the converter commissioning. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 181 Commissioning (web server) 7.4 Functions and menus Description of function SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 182: Quick Setup

    Quick setup Overview The converter can generally be operated without making additional settings using quick setup. Siemens recommends that you perform the quick setup for the target application. Requirement • The drive system has been configured. The components are wired.
  • Page 183 Navigation menu for quick setup ② Display of the individual quick setup steps ③ Alternative navigation ④ Control bar to cancel or complete quick setup SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 184 The direction of rotation of the motor can be selected. • "Encoder" The data of the encoder being used are displayed. Configuration is not possible. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 185 – Filter time Set the filter time for pulse train input signals to improve tolerance with respect to external noise or disturbances. For the high-frequency input signal (> 200 kHz), Siemens recommends that you set the filter time to 0.04 us.

  • Page 186: Testing The Converter Configuration

    Description of function To test the configuration, the control panel must be open and the speed setpoint entered. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 187: Optimization

    • If a particular direction of motion of the motor is impermissible, do not carry out One Button Tuning. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 188 Commissioning (web server) 7.4 Functions and menus Description of function Figure 7-6 One Button Tuning SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 189: Monitoring And Operation

    If OBT was not successful, then optimization must be repeated with other settings. 7.4.3 Monitoring and operation 7.4.3.1 Drive status Overview Function view "Drive status" shows the current status of the converter. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 190 The drive status is displayed as follows: • : Individual values are continuously displayed • : Individual values and trend diagrams are continuously displayed SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 191: Inputs/Outputs

    Overview The function view "Inputs/outputs" shows the status of the digital inputs, digital outputs, analog inputs, and analog outputs offered by the converter. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 192 Commissioning (web server) 7.4 Functions and menus Description of function SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 193 Commissioning (web server) 7.4 Functions and menus SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 194: Diagnostics

    With search and filter options, the number of alarms and faults can be restricted. The available filter options can be combined with one another and can be reset at any time. The message history can be optionally displayed. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 195 Filter by date Select a date or time interval Message types Select the message type that should be displayed: • All • Fault • Alarm SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 196 – The causes have been eliminated. – The message has been acknowledged. Selection for more information: • Description of the message with cause and remedy SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 197: Diagnostic Buffer

    Description of function Figure 7-9 Diagnostic buffer Reading out the diagnostic buffer facilitates converter diagnostics and supports fault analysis. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 198: Safety Integrated (For S200 Pti Only)

    Displays the status of STO • "Status" Displays "Active" if STO is active • "Versions" Displays the safety-relevant software versions of the corresponding components SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 199: Connection Overview

    7.4.4.5 Status word and control word Overview The function view "Control/status word" provides information about the current status of the sequence control system. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 200 The control and status word is indicated by all sequence control states. This also includes states that are not available, which prevent the motor from being switched on and switched off. Diagnostics supports fault analysis. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 201: Parameters

    Displays all the parameter of the converter ② Creates a user-defined parameter list For details, see User-defined parameter list (Page 201). Figure 7-13 Parameter list SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 202 Display parameters Can only be read and cannot be edited. Display parameters Can only be read and cannot be edited. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 203: User-Defined Parameter List

    Backup and restore 7.4.6.1 Overview Overview With "Backup and restore" you can back up parameters and other settings and restore the settings again if necessary. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 204 To restore all settings, an SD card is required. For more details, see section "Reset of all user- defined settings to the factory setting via an SD card (Page 481)" SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 205: Save Drive Data To Backup File

    7.4.6.3 Scope of the backup Overview The "Back up parameters" function backs up all converter settings to one file. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 206: Restoring Data From An Unencrypted Backup Data

    4. To restore the drive data, proceed as described below depending on the specific application. This step is included in the following diagrams as step 3. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 207 Function "Drive data encryption" is activated. The drive password configured in step 2 is still effective in the converter after data has been restored. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 208: Restoring Data From An Encrypted Backup Data

    4. To restore the drive data, proceed as described below depending on the specific application. This step is included in the following diagrams as step 3. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 209 As a consequence, the status of the settings at the instant of the backup are restored. Function "Drive data encryption" is activated. The originally configured drive password is applied. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 210 Section "Reset of all user-defined settings to the factory setting via an SD card (Page 481)". – Click on "Restore". A dialog to enter the password opens. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 211: Restore Factory Settings

    For a full reset of the converter, proceed as described in Chapter "Reset of all user-defined settings to the factory setting via an SD card (Page 481)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 212: System

    Description of function Figure 7-15 Web server system setting Web server Under "Web server", the web server offers options for saving changes and displaying parameters. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 213: User Management

    • You activated user management (UMAC) in Security Wizard at the step "Configure security settings (Page 174)" during first commissioning. • You are logged into the web server and have the necessary rights to manage users. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 214 • Change existing user accounts • Activate or deactivate user accounts Roles are assigned to give users read or write access to certain functions. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 215: Protection & Security

    • You activated the security settings during first commissioning. • You are logged into the web server and have the necessary rights to edit drive data. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 216 The web server provides an overview of the settings in user management. Drive data encryption The web server shows whether the function of drive data encryption is enabled. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 217: Licenses

    • You are logged into the web server and have the necessary rights to edit drive data. • The operating panel is connected online with the drive. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 218 In Trial License mode, you can try out functions for a specified period. Using functions/options requiring a license The web server provides an overview of the options that require licensing and their license status. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 219: Firmware Update

    7.4.7.6 About web server Overview "About web server" contains information about the web server and links to additional information. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 220: Support

    There are more links to information about: • Cookie policies • Industrial Cybersecurity • Privacy policy 7.4.8 Support Overview The footer of the web server contains a support dialog. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 221: Control Panel

    The control panel moves the motor using the operating unit, bypassing the higher-level controller, for example to test the converter settings after commissioning. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 222 • Jog mode moves the motor while the direction buttons are pressed. • Continuous operation starts the motor when a direction button is pressed. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 223: Series Commissioning

    When performing series commissioning, also observe the fundamental principles for working with the web server (see section "Fundamentals (Page 166)"). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 224: Series Commissioning With Sd Card

    7. Switch off the converter and remove the SD card from the converter. Repeat steps 5 to 7 for all converters to which you want to transfer these settings. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 225: Series Commissioning Using The Web Server

    The converter accepts the parameters (including from user management and access control) from the file and restarts. Repeat steps 4 to 7 for all converters to which you want to transfer these settings. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 226 Series commissioning 8.3 Series commissioning using the web server SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 227: Functions

    • Fast position control with pulse train input (Fast PTI) • Speed control (S) (for S200 PTI only) • Torque control (T) (for S200 PTI only) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 228 Safe Torque Off (STO) is a safety function that immediately ensures that torque or force- generating energy is not fed to the motor. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 229: Compound Controls

    If you switch between the two compound control modes by configuring the DI signal C-MODE, some default signals assigned to the digital inputs will be changed accordingly. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 230: Inputs/Outputs

    Clear droop pul‐ Level ✓ • 0: not clear ses (CLR) • 1: clear the droop pulses based on the selected clear mode (p29242) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 231 1: no OFF3 c29305 Control mode Level ✓ ✓ ✓ • 0: the first control mode switch (C-MODE) • 1: the second control mode SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 232 Fixed speed setpoint selection bit 2   c2104[0] 2nd acknowledge faults   c29047 Torque setpoint source   c29048 Torque limit selection bit 0   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 233: Digital Outputs

    Ready for servo-on (RDY_ON) ✓ ✓ ✓ • 1: the converter is ready for servo-on. • 0: the converter is not ready for servo-on. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 234 • 0: the speed difference between the speed setpoint and the actual speed is larger than the internal hysteresis. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 235 Status word sequence control   r1407.0...28 Status word speed controller   r2139.0...15 Status word faults/alarms 1   r2199.0...11 Status word monitoring 3   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 236: Analog Inputs

    The linear scaling characteristic is defined by two points (p0757, p0758) and (p0759, p0760). Parameters p0757 … p0760 are assigned to an analog input by their index, e.g. parameters p0757[0] … p0760[0] belong to analog input 0. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 237: Analog Outputs

    Torque setpoint ✓ ✓ ✓ r0070 Actual DC link voltage ✓ ✓ ✓ r29350 Pulse input frequency ✓ r29351 Remaining number of pulses ✓ SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 238 Reference frequency assigned to pulse input frequency   p29343 Reference frequency assigned to remaining number of pulses   r29350 Pulse input frequency   r29351 Remaining number of pulses   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 239: General Functions

    When the servo motor travels over the distance limit, the limit switch is turned on and then the servo motor has a quick stop. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 240 • Acknowledge the fault, and then return the axis to a position within the valid traversing range to prevent the motor from travelling over the distance limit. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 241: Stopping Methods At Servo-Off

    Power circuit is powered on and the servo drive system is ready to run. (0 → 1) Falling edge Motor ramps down. (1 → 0) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 242: Vertical Axis

    Automatically configuring weight compensation Siemens recommends that this function is used for vertical axes with an almost constant force due to weight. Start the automatic determination of the force due to weight using p1558 = 1.

  • Page 243: Pto Function

    You can set the maximal output frequency of the pulse train output via p4405. Electronic gear ratio The electronic gear ratio is a multiplier factor to the pulse train output to a controller. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 244: Setting Motor Overload Protection In Accordance With Ul 61800-5-1 Ed.2

    The motor overload protection function works without temperature sensors in the 1FL2 motors. To comply with UL 61800‑5‑1 Ed.2, you must make some additional settings when operating the converter with a 1FL2 motor. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 245 • You have completed quick commissioning with the correct motor data. Procedure Proceed as follows to activate the motor overload protection according to UL 61800‑5‑1 Ed.2: 1. Set p5375.0 = 1 2. Set p5375.1 = 1 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 246: Fast Position Control With Pulse Train Input (Fast Pti)

    X132-26 PTIB_24P X132-38 PTIB_D- X132-27 PTIB_24M X132-39 The maximum input pulse frequency for the 24 V single end pulse train input channel is 200 kHz. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 247: Selecting A Setpoint Pulse Train Input Form

    1 MHz. When the converter detects a disconnection in the wire, it outputs fault F07217. For the high-frequency input signal (> 200 kHz), Siemens recommends that you set the filter time for the pulse train input signals (p0438) to 0.04 us.

  • Page 248: Position Monitoring Function

    The in-position state is monitored by the position setpoint, the actual position, and the motor speed. There are three modes available for in-position state monitoring via p29290. When SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 249 • p29290 = 1: with the deviation of the actual position and the position setpoint Condition: the deviation of position is within the in-position window range (p29291) and no new position setpoint is active. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 250 Condition: the deviation of position is within the in-position window range (p29291); no new position setpoint is active; and the actual motor speed is almost zero. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 251   p29291 In-position window range   p29292 In-position monitoring time [ms] p29293 New setpoint monitoring time [ms] p29294 Following error monitoring threshold   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 252: Smoothing Function

    • Low pulse frequency and high electronic gear ratio • No acceleration/deceleration processing in the high-level controller • High frequency noise Figure 9-1 Smoothing with moving average filter SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 253: Electronic Gear Ratio

    (LU); for example, one pulse results in 1 μm movement. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 254 • When setting at servo-on state, the pulse train input signal may be lost by the differential counter during the electronic gear ratio changing. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 255 (1/36000)/(3/1) × 2 /12000 ratio 32768/125 131072/75 Parameters The following list includes the parameters of the "Electronic gear ratio" function. Number Name Unit SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 256: Inhibiting Pulse Train Input Setpoint (P-Trg)

    Positioning according to the pulse train input setpoint 9.5.8 Clearing droop pulses (CLR) Overview The droop pulses can be cleared with the parameter p29266 and the digital input signal CLR. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 257 The following list includes the parameters of the "Clearing droop pulses (CLR)" function. Number Name Unit p29266 Droop pulse clearing mode selection   c29267 Clear droop pulses   c29267 Clear droop pulses   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 258: Speed Limit

    Internal speed limit 1 (negative) p29071[2] -210000 ... 0 -210000 r/min Internal speed limit 2 (negative) p29071[3] -210000 ... 0 -210000 r/min Internal speed limit 3 (negative) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 259 Hysteresis speed n_act > n_max [rpm] p29070[0...3] Speed limit in positive direction of rotation [rpm] p29071[0...3] Speed limit in negative direction of rotation [rpm] SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 260: Torque Limit

    Internal torque limit 1 (lower) p29051[2] -350 ... 150 -350 Internal torque limit 2 (lower) p29051[3] -350 ... 150 -350 Internal torque limit 3 (lower) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 261 The following list includes the parameters of the "Torque limit" function. Number Name Unit p0312[0] Rated motor torque [Nm] p1520[0] Torque limit upper [Nm] p1521[0] Torque limit lower [Nm] SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 262: Torque Overload Monitoring

    The following list includes the parameters of the "Torque overload monitoring" function. Number Name Unit p0312[0] Rated motor torque [Nm] p29054 Overload threshold for output signal triggering r29404.0...5 DO status word   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 263: Speed Control (S) (For S200 Pti Only)

    (V_max) and this maximum speed setpoint can be specified by parameter p2000. The relationship between the analog voltage and the speed setpoint is shown as follows: SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 264: Direction And Stop

    Overview Two digital input signals are used to control motor direction and run/stop: • CWE: enable clockwise rotations • CCWE: enable counterclockwise rotations SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 265: Speed Limit

    Fault F07901 occurs when the actual speed exceeds the positive speed limit + hysteresis speed (p2162) or the negative speed limit - hysteresis speed (p2162). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 266 After the motor is commissioned, the internal speed limit and the overall speed limit are set to the maximum speed of the motor automatically. Parameters The following list includes the parameters of the "Speed limit" function. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 267: Speed Reached Monitoring

    The following list includes the parameters of the "Speed reached monitoring" function. Number Name Unit p29078 Threshold for speed reached [rpm] r29404.0...5 DO status word   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 268: Torque Limit

    Internal torque limit 1 (lower) p29051[2] -350 ... 150 -350 Internal torque limit 2 (lower) p29051[3] -350 ... 150 -350 Internal torque limit 3 (lower) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 269 The following list includes the parameters of the "Torque limit" function. Number Name Unit p0312[0] Rated motor torque [Nm] p1520[0] Torque limit upper [Nm] p1521[0] Torque limit lower [Nm] SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 270: Torque Overload Monitoring

    The following list includes the parameters of the "Torque overload monitoring" function. Number Name Unit p0312[0] Rated motor torque [Nm] p29054 Overload threshold for output signal triggering r29404.0...5 DO status word   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 271: Zero Speed Clamp

    The ramp-up time p1120 and ramp-down time p1121 can be used to set mutually independent acceleration and deceleration ramps. This allows a controlled transition to be made in the event of setpoint changes. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 272 The extended ramp-function generator is characterized by the following features: • Ramp-up time T (p1120) • Ramp-down time T (p1121) • Initial rounding IR (p1130) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 273 Maximum speed [rpm] p1115 Ramp-function generator selection   p1120[0] Ramp-function generator ramp-up time p1121[0] OFF1 ramp-down time p1130[0] Ramp-function generator initial rounding-off time SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 274 Functions 9.6 Speed control (S) (for S200 PTI only) p1131[0] Ramp-function generator final rounding-off time p1135[0] OFF3 ramp-down time SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 275: Torque Control (T) (For S200 Pti Only)

    -2 V, the actual torque setpoint is -20% * p0312. The relationship between the analog voltage and the torque setpoint is shown as follows: SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 276: Direction And Stop

    Description of function The following table shows you the details: Signal Fixed torque set‐ Analog torque setpoint point CCWE + polarity - polarity 0 V SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 277: Speed Limit

    Fault F07901 occurs when the actual speed exceeds the positive speed limit + hysteresis speed (p2162) or the negative speed limit - hysteresis speed (p2162). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 278 After the motor is commissioned, the internal speed limit and the overall speed limit are set to the maximum speed of the motor automatically. Parameters The following list includes the parameters of the "Speed limit" function. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 279: Torque Limit

    Internal torque limit 1 (upper) p29050[2] -150 ... 350 Internal torque limit 2 (upper) p29050[3] -150 ... 350 Internal torque limit 3 (upper) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 280 When the generated torque has nearly (internal hysteresis) reached the value of the upper torque limit, lower torque limit or analog torque limit, the signal TLR is output. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 281: Torque Overload Monitoring

    The following list includes the parameters of the "Torque overload monitoring" function. Number Name Unit p0312[0] Rated motor torque [Nm] p29054 Overload threshold for output signal triggering SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 282: Protective Speed Limit

    The torque setpoint in torque control mode will derive from the protective speed control. Figure 9-10 Timing diagram SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 283 Protective speed limit source selection   p29102[0...1] Positive/negative protective speed limit fixed value [rpm] c29103[0...1] Protective speed limit   r29104.0...3 Protective speed limit status   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 284: Safety Integrated (For S200 Pti Only)

    System startup is a critical operating state with increased risk. When accidents occur, this can result in death or severe injury. • Make sure that the machine is safe during the system start-up. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 285: Safety Integrated Functions

    Safety Integrated means that the functions are integrated into the converter and can be executed without need of external components. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 286: Certification

    PFH values of other components used for this Safety Integrated Function. More information The PFH values can be found under: PFH values (https:// support.industry.siemens.com/cs/ww/en/view/76254308) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 287: Usage Time

    Functions 9.8 Safety Integrated (for S200 PTI only) You can map the PFH values of all Safety Integrated components from Siemens using the "Safety evaluation" function in the TIA selection tool: Safety evaluation (http:// www.siemens.com/safety-evaluation-tool) 9.8.4 Usage time Description You may not operate converters with Safety Integrated Functions for longer than 20 years. The 20 years starts when the device is delivered.
  • Page 288 The "switching on inhibited" status prevents the motor from restarting automatically. ②   • The motor coasts down to a standstill. ③ Deselection of STO • The converter detects deselection of STO. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 289: Functional Features Of Sto

    X131 socket to disable the STO function. More information For more information about the terminal description and terminal wiring, see Section "Connecting STO (for S200 PTI only) (Page 161)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 290: Discrepancy Time

    F-DI, see the illustration below. Figure 9-14 Discrepancy time Note For S200 PTI, the discrepancy time is fixed to 500 ms. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 291: Input Filter

    The converter internally generates test signals for the input circuit of the F-DI (p10041 = 0). The test signal length and the test cycle cannot be changed. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 292: Safety Integrated Function Status/Diagnostics

    It is not possible to select a stop response externally. All stop responses bring the motor to a standstill. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 293: Fail-Safe Acknowledgement Of Safety Messages

    By selecting and then deselecting STO, the safety messages are automatically withdrawn. By switching the supply voltage off and on Temporarily switch the power supply of the converter off and on again. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 294: Response Time

    This is expressed in the standards using specific classification. In EN 61508, IEC 62061 "Safety Integrity Level" (SIL) and EN ISO 13849‑1 "Category" and "Performance Level" (PL). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 295: Machinery Directive

    Manufacturers and suppliers of PDS(SR) can prove to users (e.g. integrators of control systems, developers of machines and plants etc.) the safety-relevant performance of their equipment by implementing the specifications stipulated in standard IEC 61800‑5‑2. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 296 Functions 9.8 Safety Integrated (for S200 PTI only) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 297: Tuning

    Description of function ① One Button Tuning (Page 297) ② Real Time Tuning (Online Tuning) (Page 298) ③ Manual tuning (Page 299) ④ Resonance suppression (Page 309) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 298: Autotuning

    Deactivate Real Time Tuning as soon as the controller data has been calculated and the established values for controller optimization, as well as the filter settings have been saved in a non-volatile memory. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 299: One Button Tuning

    FFT tuning dynamic factor p5300[0] Autotuning selection   p5301[0].0...8 One Button Tuning configuration 2   p5308[0] One Button Tuning distance limiting [°] SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 300: Real Time Tuning (Online Tuning)

    The following list includes the parameters of the "Real Time Tuning" function. Number Name Unit p5271[0].0...7 Online / One Button Tuning configuration   p5300[0] Autotuning selection   p5302[0].2...8 Online tuning configuration   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 301: Manual Tuning

    • Speed control loop • Position control loop The control loops monitor the feedback of the controlled machines and correct the commands given to the converter. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 302 The relationship between the frequency widths of these three control loops is as follows: Current loop > speed loop > position loop SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 303: Servo Gain Adjustment

    Speed controller P gain [Nms/rad] p1462[0] Speed controller integral time [ms] p29174 FPC speed precontrol factor p29178 FPC proportional gain [1000 rpm] SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 304: Gain Switching

    Description of function The function of gain switching is disabled by default (p29130 = 0), and only scaling factor 1 is valid in this case. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 305 In the fast PTI mode, if the position deviation is less than the preset value (p29131), scaling factor 1 is selected; if the position deviation is greater than the value, scaling factor 2 is selected. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 306 Gain switching condition: Pulse deviation   p29132 Gain switching condition: Position setpoint frequency   p29133 Gain switching condition: Actual speed [rpm] p29139 Gain switching time constant [ms] SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 307: Pi/P Switching

    Speed loop gain increased + PI/P switching Requirement • Do not use the function in the torque control mode. • Disable the functions of autotuning and gain switching. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 308 When the speed setpoint is greater than the preset speed value (p29142), P control is selected; when the speed setpoint is less than the value, PI control is selected. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 309 Gain switching mode selection   p29140 PI/P switching mode selection   p29141 PI/P switching condition: Torque p29142 PI/P switching condition: Actual speed [rpm] SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 310 Tuning 10.5 PI/P switching p29143 PI/P switching condition: Acceleration [rev/s²] p29144 PI/P switching condition: Pulse deviation   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 311: Resonance Suppression

    To use the other three current setpoint filters in this case, you must manually configure their settings. When there is no resonance in the machine, Siemens recommends that the resonance suppression function is deactivated (p5302.6 = 0) in Real Time Tuning to get a high dynamic performance.
  • Page 312 Current setpoint filter 4 denominator damping   p1675[0] Current setpoint filter 4 numerator natural frequency [Hz] p1676[0] Current setpoint filter 4 numerator damping   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 313 Tuning 10.6 Resonance suppression p5291.0...16 FFT tuning configuration   p5302[0].2...8 Online tuning configuration   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 314 Tuning 10.6 Resonance suppression SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 315: System Messages

    System messages 11.1 SDI Status 11.1.1 SDI Status overview Description The SINAMICS S200 converter product line is designed with a SINAMICS SDI (Smart Drive Interface) Status panel on the front of the converter. ① Cover* ② 6-digit 7-segment display ③...

  • Page 316: Status Display Via Leds

    Table 11-1 Explanation of LED icons Explanation LED is ON. LED is OFF. LED flashes slowly. LED flashes quickly. LED flashes with variable frequency. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 317 Reload firmware. • File error: • Contact Hotline/Support. – SD card is not available or is faulty. – File corrupt • CRC error SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 318: Sdi Status Display

    In the case of a single fault F.xxxxx. Fault code of the first fault In the case of multiple faults Fxxxxx. Fault code In the case of multiple faults SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 319 Restart Restart the converter P----- The parameter does not exist. The symbol "P" could be other parameter sym‐ bols, like "T", "E", etc. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 320: Function Buttons

    Press the key combination for four seconds to restart the converter The converter cannot be restarted with this key combination when it is in the “servo-on” state. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 321: System Runtime

    You cannot reset the system runtime. Parameters The following list includes the parameters of the "System runtime" function. Number Name Unit r2114[0...1] System runtime total   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 322: Faults And Alarms

    What happens when the converter is switched off and switched on? • The alarm buffer is lost when the supply voltage is switched off. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 323: Faults

    More information You can find more information on faults in Section "Overview of faults and alarms (Page 320)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 324: Alarms

    The representation of a message includes as a maximum the information listed below. Depending on the message, some information can be omitted. The messages are displayed according to the following pattern: SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 325 Specifies the bit number in data set DS1 of the diagnostic alarm for SIMATIC S7. When the diagnostic alarms are activated, the texts listed in the table can be displayed. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 326 The motor was operated outside the permissible limits (temper‐ ature, current, torque…). • Check the duty cycles and set limits. • Check the ambient temperature/motor cooling. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 327 • Check the temperature/temperature monitoring. • Check the configuration to ensure that it is permissible (filter type, infeed, thresholds). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 328 Specifies the product variant in which the message exists. This information is not applicable if an alarm is the same for all product variants. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 329 The drive remains in closed-loop speed control. ENCODER – Internal/external The ENCODER fault response occurs because of a sensor error and pulse inhibit results in OFF2. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 330: List Of Fault Codes And Alarm Codes

    - Upgrade firmware to later version. - Contact Technical Support. - Replace the converter. F01001 FloatingPoint exception Message class: Hardware/software error (1) Message value: SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 331 Acknowledgment: NONE Cause: An internal software error has occurred. Fault value (r0949, hexadecimal): Only for internal Siemens troubleshooting. Remedy: - Contact Technical Support. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 332 - Boot from previously saved files (switch-off/switch-on or p0976). - When loading into the file system (download from memory card), use the matching version. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 333 Restore the delivery condition of the non-volatile memory for the firmware (memory card/device memory). A01017 Component lists changed Message class: Hardware/software error (1) Message value: Component: Control Unit (CU) Response: NONE Acknowledgment: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 334 A01019 Writing to the removable data medium unsuccessful Message class: Hardware/software error (1) Message value: Component: Control Unit (CU) Response: NONE Acknowledgment: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 335 A01032 All parameters must be saved Message class: Hardware/software error (1) Message value: Component: Control Unit (CU) Response: NONE Acknowledgment: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 336 - Select the value of the reference parameter such that the parameter involved can be calculated in the per unit representation. A01035 ACX: Parameter backup file corrupted Message class: Hardware/software error (1) Message value: Component: Control Unit (CU) Response: NONE Acknowledgment: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 337 - A parameter backup file has the "read only" file attribute and cannot be overwritten. - There is not sufficient free memory space available. - The non-volatile memory is defective and cannot be written to. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 338 Error in the parameterization / configuration / commissioning procedure (18) Message value: Parameter: %1, index: %2, fault cause: %3 Component: None Response: OFF2 Acknowledgment: IMMEDIATELY SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 339 131: Requested signal interconnection not possible as the signal source does not supply float value. 132: Free signal interconnection via PROFIdrive telegram setting inhibited. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 340 - Automatically calculate the control parameters. - Boot from previously saved files (switch-off/switch-on or p0976). - Before a new download, restore the factory setting. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 341 - Use the matching converter or power unit. F01054 CU: System limit exceeded Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 342 Project/firmware is being downloaded to the memory card Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: Component: Control Unit (CU) Response: OFF2 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 343 Error in the parameterization / configuration / commissioning procedure (18) Message value: Parameter: %1, index: %2, fault cause: %3 Component: None Response: OFF2 Acknowledgment: IMMEDIATELY SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 344 129: Parameter may not be written in download. 131: Requested signal interconnection not possible as the signal source supplies non-float value. 132: Free signal interconnection via PROFIdrive telegram setting inhibited. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 345 - Use an additional Control Unit. F01107 CU: Save to memory card unsuccessful Message class: Hardware/software error (1) Message value: Component: Control Unit (CU) Response: NONE Acknowledgment: IMMEDIATELY SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 346 - Contact Technical Support. - Replace the Control Unit. F01122 Frequency at the measuring probe input too high Message class: Application/technological function faulted (17) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 347 Error in the parameterization / configuration / commissioning procedure (18) Message value: Drive object category: %1, number permitted: %2, actual number: %3 Component: None SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 348 Only for internal Siemens troubleshooting. Remedy: - Contact Technical Support. F01205 CU: Time slice overflow Message class: Hardware/software error (1) Message value: Component: Control Unit (CU) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 349 - Carry out a POWER ON (switch-off/switch-on). - Replace the Control Unit. A01256 CU: Option Board EEPROM read-write data error Message class: Hardware/software error (1) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 350 Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: %1, to %2, %3, connection: %4 Component: None Response: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 351   X100   X101   X102   X103   X104   X105   X200   X201   X202   X203   X204   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 352 Initialization is required for at least one inserted component. This is only possible if the pulse inhibit is active on all drive objects. Remedy: Activate pulse inhibit for all drive objects. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 353 Error in the parameterization / configuration / commissioning procedure (18) Message value: Component: %1, to %2, %3, connection: %4 Component: None Response: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 354   Port 8   Port 9   X100   X101   X102   X103   X104   X105   X200   X201   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 355 Error in the parameterization / configuration / commissioning procedure (18) Message value: Component: %1, to %2, %3, connection: %4 Component: None Response: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 356   Port 8   Port 9   X100   X101   X102   X103   X104   X105   X200   X201   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 357 Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: %1, to %2, %3, connection: %4 Component: None Response: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 358   X100   X101   X102   X103   X104   X105   X200   X201   X202   X203   X204   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 359 Error in the parameterization / configuration / commissioning procedure (18) Message value: Component: %1, target: %2, actual: %3, difference: %4 Component: None Response: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 360 The component class is described in F01375. The drive system is no longer booted. In this state, the drive control (closed-loop) cannot be enabled. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 361 The component class is described in F01375. The drive system is no longer booted. In this state, the drive control (closed-loop) cannot be enabled. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 362 Error in the parameterization / configuration / commissioning procedure (18) Message value: Component: %1, to %2, %3, connection: %4 Component: None Response: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 363   X100   X101   X102   X103   X104   X105   X200   X201   X202   X203   X204   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 364 Error in the parameterization / configuration / commissioning procedure (18) Message value: Component: %1, to %2, %3, connection: %4 Component: None Response: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 365   X100   X101   X102   X103   X104   X105   X200   X201   X202   X203   X204   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 366 Error in the parameterization / configuration / commissioning procedure (18) Message value: Component: %1, to %2, %3, connection: %4 Component: None Response: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 367   X100   X101   X102   X103   X104   X105   X200   X201   X202   X203   X204   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 368 Error in the parameterization / configuration / commissioning procedure (18) Message value: Component: %1, to %2, %3, connection: %4 Component: None Response: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 369   X100   X101   X102   X103   X104   X105   X200   X201   X202   X203   X204   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 370 Error when writing during a reconnect Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: Parameter: %1 Component: None Response: NONE Acknowledgment: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 371 SI: STO self test failed Message class: Safety monitoring channel has identified an error (10) Message value: Variant: S200 PTI Component: None Response: OFF2 Acknowledgment: IMMEDIATELY SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 372 Acknowledgment: POWER ON Cause: Safety relevant EEPROM data are not correct. This message results in an STO (Safe Torque Off).   Message value (r0949, interpret decimal): Only for internal Siemens fault diagnostics. Remedy: Replace the module. A01605 SI: Checksum error has occurred...
  • Page 373 Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: Variant: S200 PTI Component: None Response: NONE Acknowledgment: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 374 The procedure when carrying out an acceptance test as well as an example of the acceptance report are provided in the following literature: SINAMICS Function Manual Safety Integrated C01649 SI: Internal software error Message class: Hardware/software error (1) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 375 An internal error has occurred in the Safety Integrated software. Note: This message results in an STO (Safe Torque Off) that cannot be acknowledged. Message value (r60049, interpret hexadecimal): Only for internal Siemens fault diagnostics. Remedy: - Carry out a POWER ON (switch-off/switch-on) for all components.
  • Page 376 An invalid value was set in "F-DI self test mode selection" (p10041[y]).   xxxx = 10071 and yyyy = F-DI number: An F-DI status r10071[y], which was not enabled in p10000, was set. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 377 = 0: No additional information available. xxxx = 10006 or 10022: An inadmissible signal source for the control via F-DI was set. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 378 SI: STO (Safe Torque Off) initiated Message class: Safety monitoring channel has identified an error (10) Message value: Variant: S200 PTI Component: None Response: OFF2 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 379 Safety monitoring channel has identified an error (10) Message value: Fault cause: %1, F-DI number: %2 Variant: S200 PTI Component: Control Unit (CU) Response: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 380 SI: Internal safety message buffer is full Message class: Safety monitoring channel has identified an error (10) Message value: Variant: S200 PTI Component: None Response: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 381 PN: Isochronous operation parameterization not permissible Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: Component: None Response: NONE Acknowledgment: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 382 Activate channel diagnostics in the bus configuration and check and align function rights in the drive. F01910 Fieldbus: setpoint timeout Message class: Communication error to the higher-level control system (9) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 383 An internal Ethernet communications error has occurred. Remedy: - Carry out a POWER ON (switch-off/switch-on) for all components. - Upgrade firmware to later version. - Contact Technical Support. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 384 PN: Clock cycle signal error when the bus is being established Message class: Communication error to the higher-level control system (9) Message value: Component: None Response: NONE Acknowledgment: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 385 PN: Maximum number of controllers exceeded Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: Info 1: %1, Info 2: %2 Component: None SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 386 At least one drive to be connected must be specified. Note: The alarm is reset as follows: - Remove the cause of this alarm. - Restart the function generator. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 387 Error in the parameterization / configuration / commissioning procedure (18) Message value: Component: None Response: NONE Acknowledgment: NONE Cause: The specified physical address is zero. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 388 Message value: Component: None Response: NONE Acknowledgment: NONE Cause: The time slice clock cycle selected does not match any of the existing time slices. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 389 The trace duration is too short. The minimum is twice the value of the trace clock cycle. Remedy: Check the selected recording time and, if necessary, adjust. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 390 Trace: Invalid trigger signal Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: Component: None Response: NONE Acknowledgment: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 391 Message function: Parameterization error Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: Parameter: %1, index:%2 Component: Power Unit Response: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 392 - Configure a longer trace time or use an endless trace. - Avoid saving parameters while a multiple trace is running. - Check whether other functions are presently accessing measurement result files. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 393 Acknowledgment: IMMEDIATELY Cause: An internal software error has occurred within a Technology Extension. Fault value (r0949, interpret hexadecimal): Only for internal Siemens troubleshooting. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 394 A checksum error occurred when evaluating the non-volatile data (NVRAM) on the converter. The NVRAM data affected was deleted. Remedy: Carry out a POWER ON (switch-off/switch-on) for all components. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 395 Parallel connection: Power units with illegal code numbers Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: Parameter: %1 Component: Power Unit SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 396 Parallel circuit: VSM firmware versions differ Message class: General drive fault (19) Message value: Parameter: %1 Component: Voltage Sensing Module (VSM) Response: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 397 The following applies for the tolerance range: 1.16 * p0210 < r0070 < 1.6 * p0210 Note: The fault can only be acknowledged when the drive is switched off. See also: p0210 (Device supply voltage) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 398 Additional motor overload protection: the load is too high. If the load remains at this level, the drive is shut down with fault F07011. See also: r0034, p0613 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 399 Template: ACX file not found Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: Parameter: %1 Component: None Response: NONE Acknowledgment: IMMEDIATELY SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 400 Check the adapted parameter value and if required correct. F07088 Units changeover: Parameter limit violation due to units changeover Message class: Error in the parameterization / configuration / commissioning procedure (18) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 401 2: Current controller unstable. Note: PRBS: Pseudo Random Binary Signal (binary noise) Remedy: - The measurement can be repeated with a smaller excitation amplitude (p5296). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 402 - Set the speed setpoint to zero. It is possible that the setpoint was specified from the control panel. F07094 General parameter limit violation Message class: Hardware/software error (1) Message value: Parameter: %1 Component: None Response: NONE Acknowledgment: IMMEDIATELY SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 403 The command is either influenced via binary signal sink c0840 (actual CDS) or control word bit 0 via the master control. Remedy: Switch the signal to 0 via binary signal sink c0840 (actual CDS) or control word bit 0 via the master control. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 404 Drive: Measuring probe parameterized to a digital output Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: Component: None Response: NONE Acknowledgment: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 405 Drive: Current setpoint filter adaptation error Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: Component: None Response: OFF1 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 406 Drive: Reference model natural frequency > Shannon frequency Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: Component: None Response: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 407 LR: Save the position offset of the absolute encoder adjustment Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 408 - Reset position tracking, position (p2720.2 = 1). - Deselect encoder commissioning. Then acknowledge the fault and, if necessary, re-adjust the absolute encoder (p2507). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 409 Check the causes and resolve. F07453 LR: Position actual value preprocessing error Message class: Application/technological function faulted (17) Message value: Component: None Response: OFF1 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 410 - Increase the maximum velocity (p2571). A07457 EPOS: Combination of input signals illegal Message class: Application/technological function faulted (17) Message value: Component: None Response: NONE Acknowledgment: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 411 - Check signal "reference cam" (c2612). - Repeat active homing. A07461 EPOS: Home position not set Message class: Application/technological function faulted (17) Message value: SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 412 EPOS: Traversing block does not have a subsequent block Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: Component: None Response: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 413 EPOS: Traversing block target position < negative software limit switch Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: Component: None Response: NONE Acknowledgment: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 414 Correct the traversing block. A07473 EPOS: Beginning of traversing range reached Message class: Application/technological function faulted (17) Message value: Component: None Response: NONE Acknowledgment: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 415 Component: None Response: NONE Acknowledgment: NONE Cause: In the actual traversing operation, the target position is greater than the positive software limit switch. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 416 - Change the positive software limit switch (c2579, p2581). A07483 EPOS: Travel to fixed stop clamping torque not reached Message class: Application/technological function faulted (17) Message value: Component: None Response: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 417 Connect a 1 signal to the binary signal sink "Do not reject traversing task/reject traversing task" (c2641) and restart motion. F07488 EPOS: Relative positioning not possible Message class: Application/technological function faulted (17) Message value: Component: None Response: OFF1 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 418 LR: Overflow of the value range for position actual value Message class: Application/technological function faulted (17) Message value: Component: None Response: OFF1 Acknowledgment: IMMEDIATELY SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 419 - Reset the control and activate the required function. A07496 EPOS: Enable not possible Message class: Application/technological function faulted (17) Message value: Component: None Response: NONE Acknowledgment: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 420 - Check the traversing direction to approach the reversing cam. F07503 EPOS: Hardware limit switch approached with the incorrect traversing direction Message class: Application/technological function faulted (17) Message value: SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 421 - Select the existing command data set. - Set up additional command data sets. A07550 Drive: Not possible to reset encoder parameters Message class: Hardware/software error (1) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 422 F07556 Measuring gearbox: Position tracking, maximum actual value exceeded Message class: Position/speed actual value incorrect or not available (11) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 423 - If required, deselect position tracking for the incremental encoder (p0411.3 = 0). A07565 Drive: Encoder error in PROFIdrive encoder interface 1 Message class: Position/speed actual value incorrect or not available (11) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 424 4100: The measuring pulse frequency is too high. 4200: The bus cycle time is not a multiple integer of the position controller clock cycle. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 425 Motor encoder: Value range for position actual value exceeded Message class: Application/technological function faulted (17) Message value: Component: None Response: NONE Acknowledgment: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 426 - Check the drive and motor combination. F07802 Drive: Infeed not ready Message class: Infeed faulted (13) Message value: Component: None Response: OFF2 Acknowledgment: IMMEDIATELY SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 427 - For a series commissioning, only use the same converter types (order number, power class). F07860 External fault 1 Message class: External measured value / signal state outside the permissible range (16) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 428 - Check the connection between the motor and load. - Adapt the parameterization corresponding to the load. A07921 Drive: Torque/speed too high Message class: Application/technological function faulted (17) Message value: SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 429 The torque deviates from the torque/speed envelope characteristic. Remedy: - Check the connection between the motor and load. - Adapt the parameterization corresponding to the load. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 430 Message value: Component: Controller Extension (CX) Response: NONE Acknowledgment: IMMEDIATELY Cause: The analog/digital converter on Terminal Board 30 has not supplied any converted data. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 431 PROFINET: Consistency error affecting adjustable parameters Message class: Error in the parameterization / configuration / commissioning procedure (18) Message value: Component: None Response: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 432 Reinitialize the station using the "Edit Ethernet node" screen form (e.g. with Startdrive commissioning tool). A08800 PROFIenergy energy-saving mode active Message class: Communication error to the higher-level control system (9) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 433 Depending on the commissioning tool, you can also obtain the necessary licensing (serial number, license file, Trial License Mode). A13002 Licensing not sufficient in operation Message class: Error in the parameterization / configuration / commissioning procedure (18) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 434 Message value: Component: Control Unit (CU) Response: NONE Acknowledgment: NONE Cause: One of the available periods of the "Trial License" function has expired. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 435 - Defective drive. - Line phase interrupted. Fault value (r0949, interpret bit-serial): Bit 0: Phase U. Bit 1: Phase V. Bit 2: Phase W. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 436 - Check the supply voltage setting (p0210). See also: p0210 (Device supply voltage) F30004 Power unit: Overtemperature heat sink inverter Message class: Power electronics faulted (5) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 437 - A motor phase has failed. - For power units operated on a single phase, the permissible active power was exceeded. Only for internal Siemens troubleshooting. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 438 Bit 10: Moisture ext. moisture sensor Bit 11: Temperature ext. moisture sensor Bit 14: Capacitor air discharge Bit 15: Liquid intake Remedy: Contact Technical Support. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 439 Only for internal Siemens troubleshooting. Note: Fault value = 0 means that the phase with current limiting is not recognized (e.g. for blocksize device). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 440 A configuration is requested that is not supported by the power unit. Fault value (r0949, interpret hexadecimal): yyyyxxxx hex: xxxx = fault cause, yyyy = additional information (internal Siemens) xxxx = 1: The requested DRIVE-CLiQ timing is not permissible. xxxx = 3: Initialization was not able to be successfully completed. It is possible that the converter was switched-off before or while running up.
  • Page 441 - Reduce the pulse frequency if this is higher than the rated pulse frequency. F30025 Power unit: Chip overtemperature Message class: Power electronics faulted (5) Message value: Power semiconductor: %1, temperature: [0.01 degrees C] %2 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 442 Power unit: Precharging DC link time monitoring Message class: Infeed faulted (13) Message value: Enable signals: %1, Status: %2 Component: Power Unit Response: OFF2 Acknowledgment: IMMEDIATELY SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 443 Bit 12: DRIVE-CLiQ fault active. Bit 13: Vce fault detected, transistor de-saturated due to overcurrent/short-circuit. Bit 14: Undervoltage detected. See also: p0210 (Device supply voltage) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 444 Power unit: Hardware current limiting in phase U Message class: Power electronics faulted (5) Message value: Component: Power Unit Response: NONE Acknowledgment: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 445 - Check the power cable connections. - Check the power cables for short-circuit or ground fault. - Check the length of the power cables. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 446 This fault can only be acknowledged once the permissible temperature limit minus 5 K has been fallen below. F30037 Power unit: Rectifier overtemperature Message class: Power electronics faulted (5) Message value: Component: Power Unit Response: OFF2 Acknowledgment: IMMEDIATELY SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 447 - Carry out a POWER ON (switch-off/switch-on) for the component. A30042 Power unit: Fan has reached the maximum operating hours Message class: Power electronics faulted (5) Message value: SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 448 = 0: 24 V power supply yy = 1: 48 V power supply Remedy: Check the power supply of the power unit. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 449 Bit 2 = 1: fan 2 inside the device Bit 4 = 1: Internal communication error to one or several fans Bits 16 to 31 are only for internal Siemens diagnostics. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 450 Acknowledgment: POWER ON Cause: The FPGA data of the power unit are faulty. This can be caused, for example, if a firmware update is interrupted. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 451 0: Feedback signal of the fan signals a fault 1: Internal communication error to the fan Bits 16 to 31 are only for internal Siemens diagnostics. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 452 Fault value (r0949, interpret decimal): Inverter heat sink temperature [0.1 °C]. Remedy: - Ensure that higher ambient temperatures prevail. - Replace the power unit. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 453 Power unit: Switching operations too frequent Message class: Power electronics faulted (5) Message value: Fault cause: %1 bin Component: Power Unit Response: OFF2 Acknowledgment: IMMEDIATELY SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 454 Power unit: cooling medium flow rate too low fault threshold Message class: Power electronics faulted (5) Message value: Component: Power Unit Response: OFF2 Acknowledgment: IMMEDIATELY SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 455 The alarm threshold for overtemperature at the inverter heat sink has been reached. Fault F30004 is initiated if the temperature of the heat sink increases by 5 K. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 456 The maximum output current is reduced as overload response.   Alarm value (r2124, interpret hexadecimal): yyyyxxxx hex: yyyy= Power semiconductor, xxxx = Temperature in 0.01°C SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 457 See also: r0036 (Power unit overload) Remedy: - Reduce the continuous load. - Adapt the load duty cycle. See also: p0307 (Rated motor power) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 458 Power unit: Braking chopper inhibited due to implausible DC link voltage Message class: Braking Module faulted (14) Message value: Component: Power Unit Response: OFF2 Acknowledgment: IMMEDIATELY SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 459 See also: r0036 (Power unit overload) Remedy: - Reduce the continuous load. - Adapt the load duty cycle. See also: p0290 (Power unit overload response) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 460 - Line reactor incorrectly dimensioned. Alarm value (r2124, interpret decimal): DC link voltage [1 bit = 100 mV]. See also: r0070 (Actual DC link voltage) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 461 Acknowledgment: POWER ON Cause: Safety relevant EEPROM data are not correct. This message results in an STO (Safe Torque Off).   Message value (r60049, interpret decimal): Only for internal Siemens fault diagnostics. Remedy: Replace the module A30605 SI: Checksum error has occurred...
  • Page 462 - Carry out a POWER ON (switch-off/switch-on) for all components. - Upgrade firmware to later version. - Contact Technical Support. F30804 Power unit: Checksum error occurred Message class: Hardware/software error (1) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 463 - Contact Technical Support. F30815 Power unit: Processor clock signal error Message class: Hardware/software error (1) Message value: Component: Power Unit Response: OFF2 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 464 Power unit: Cyclic data transfer error Message class: Internal (DRIVE-CLiQ) communication error (12) Message value: Component number: %1, fault cause: %2 Component: Power Unit Response: OFF2 Acknowledgment: IMMEDIATELY SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 465 Carry out a POWER ON (switch-off/switch-on). F30850 Power unit: Internal software error Message class: Hardware/software error (1) Message value: Component: Power Unit Response: OFF1 Acknowledgment: POWER ON SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 466 Power unit (CU): Telegram error Message class: Internal (DRIVE-CLiQ) communication error (12) Message value: Component number: %1, fault cause: %2 Component: Power Unit Response: OFF2 Acknowledgment: IMMEDIATELY SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 467 Note regarding the message value: The individual information is coded as follows in the message value (r0949/r2124): 0000yyxx hex: yy = component number, xx = error cause SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 468 Power unit (CU): Alternating cyclic data transfer error Message class: Internal (DRIVE-CLiQ) communication error (12) Message value: Component number: %1, fault cause: %2 Component: Power Unit Response: OFF2 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 469 - Upgrade the converter firmware. F30903 Power unit: I2C bus error occurred Message class: Hardware/software error (1) Message value: Component: Power Unit Response: NONE Acknowledgment: IMMEDIATELY SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 470 Only for internal Siemens troubleshooting. Remedy: - If necessary, upgrade the firmware in the power unit to a later version. - Contact Technical Support. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 471 Position/speed actual value incorrect or not available (11) Message value: Fault cause: %1 bin, additional information: %2 Component: Encoder 1 Response: ENCODER Acknowledgment: PULSE INHIBIT SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 472 Motor encoder: Function limit reached Message class: Position/speed actual value incorrect or not available (11) Message value: Component: Encoder 1 Response: NONE Acknowledgment: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 473 The encoder signals an internal alarm via serial protocol. Alarm value (r2124, interpret binary): Bit 0: Fault bit in the position protocol. Bit 1: Alarm bit in the position protocol. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 474 Replace encoder. F31802 Motor encoder: Time slice overflow Message class: Hardware/software error (1) Message value: Component: Sensor Module Encoder 1 Response: ENCODER Acknowledgment: IMMEDIATELY SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 475 A time slice overflow for the motor encoder has occurred. Fault value (r0949, interpret hexadecimal): yx hex: y = function involved (Siemens-internal fault diagnostics), x = time slice involved x = 9: Time slice overflow of the fast (current controller clock cycle) time slice.
  • Page 476 - Upgrade the firmware on the Control Unit (r0018). A31902 Motor encoder: SPI-BUS error occurred Message class: Hardware/software error (1) Message value: Component: Sensor Module Encoder 1 Response: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 477 An internal software error has occurred. Fault value (r0949, interpret decimal): The fault value contains information regarding the fault source. Only for internal Siemens troubleshooting. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 478 - Upgrade the converter firmware. F32950 Encoder 2: Internal software error Message class: Hardware/software error (1) Message value: Component: Sensor Module Encoder 2 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 479 Message class: Position/speed actual value incorrect or not available (11) Message value: New message: %1 Component: Sensor Module Encoder 3 Response: NONE Acknowledgment: NONE SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 480 The output signal is no longer monitored after changing the message type to "Alarm" (A). F35950 TM: Internal software error Message class: Hardware/software error (1) Message value: SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 481 A 0 signal was detected at binector input, i.e. the STOP cam minus was actuated. For a positive traversing direction, the STOP cam minus was reached - i.e. the wiring of the STOP cam is incorrect. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 482 - Leave the STOP cam plus in the negative traversing direction and return the axis to the valid traversing range. - Check the wiring of the STOP cam. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 483: Corrective Maintenance

    • "IP configuration" and "Device name" communication settings of the service interface (X127) • Self-generated certificates • User-defined parameter lists in the web server SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 484 After the manual reset to factory settings, access to the web server is possible via the service interface (X127). For access via the service interface (X127), use the secure transmission protocol HTTPS. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 485: Converter Firmware Update

    Overview If you have physical access to your converter, you can update the firmware directly on the converter by using an SD card. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 486: Replacing The Converter

    You can find more information about the SD card in Section "AUTOHOTSPOT". 12.1.3 Replacing the converter Overview You may only replace a converter with another converter if certain requirements are adhered to. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 487 • In all cases not permitted according to the above requirements, you must recommission the drive after replacing the converter. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 488 – If there is no backup of the data for the converter replaced or if the new converter has a different power rating, commission the converter as a new converter. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 489: Restoring The Drive Data Via The Web Server

    9. Click the "Click to select file, or drag and drop file here" button to select the backup file. 10.To restore the drive data, proceed as described below depending on the specific application. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 490: Restoring Data From An Unencrypted Backup File

    4. To restore the drive data, proceed as described below depending on the specific application. This step is included in the following diagrams as step 3. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 491 As a consequence, the status of the settings at the instant of the backup are restored. Function "Drive data encryption" is activated. The configured drive password is still effective in the target converter after data has been restored. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 492: Restoring Data From An Encrypted Backup File

    4. To restore the drive data, proceed as described below depending on the specific application. This step is included in the following diagrams as step 3. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 493 A dialog to enter the password opens. – Enter the drive password of the target converter. A dialog to enter the password opens. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 494: Forming The Dc Link Capacitors

    Forming can be omitted if the line voltage is applied to the converter once a year for one hour. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 495   December Procedure Form the DC link capacitors by connecting power to the converters as shown below: Figure 12-1 Forming the DC link capacitors SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 496: Service And Maintenance For The Motor

    Operation without functioning protective devices can cause death or severe injury. • Operate the motor, even in test operation, only with functioning protective devices. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 497 Bearing damage For low or medium inertia motors, replace the motor; for high inertia motors, replace the bearings Rotor not balanced Replace the motor SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 498: Replacing The Motor Bearings

    Replace the motors in their entirety. The maintenance and repair of the motor can be performed in authorized Siemens Service Centers all over the world. Contact your personal Siemens representative if you need this service.

  • Page 499: Replacing The Motor

    – Mount and install the new motor. You can find detailed information in Section "Mounting the motor (Page 99)". 3. Switch the converter on. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 500 2. Commission the converter. You can find more information in the following sections: "Commissioning (web server) (Page 165)" "Series commissioning (Page 221)" Result You have now replaced the motor. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 501: Service And Maintenance For Spare Parts

    • Bit 2 = 1: The wear counter has exceeded 100%. Replace the defective fan in time to ensure the proper operation of the converter. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 502 • Check that the fan unit is de-energized before removing it. • Wait until the discharge time specified on the warning labels has elapsed. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 503 3. Install the new fan unit in the inverse sequence as shown below. Result You have now replaced the fan unit. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 504: Device Disposal

    SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 505: Technical Data

    – for other converters: 0 °C ... 55 °C, > 45 °C with power derating • Relative humidity: Max. 95%, condensation not permissible SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 506: General Technical Data

    For 200 V variants: Natural cooling • For 400 V variants: – FSA and FSB: Natural cooling – FSC and FSD: Fan cooling SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 507 -10 V DC to +10 V DC/maximum torque (input impedance 10 kΩ to 12 kΩ) Speed limit Set through a parameter or the analog input command (0 V DC to +10 V DC/maximum speed) Inputs and outputs SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 508 820 V DC and undervoltage threshold of 320 V DC. Motor temperature is calculated by motor thermal model and protected by the output current from the converter. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 509: Specific Data Of The 200 V Converters

    Rated input current (A) 1 AC 3 AC Rated output current (A) Maximum output current (A) Maximum supported motor power (kW) Power loss (W) Inrush current (A) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 510: Specific Data Of The 400 V Converters

    Specific technical data of 400 V converters frame size A Article No. 6SL5510-1BE 10-2AA0 10-4AA0 Frame size Rated input current (A) Rated output current (A) Maximum output current (A) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 511 Fuse according to IEC 3NA3805 (16 A) 3NA3805 (16 A) 3NW6006-1 (12 A) 3NW6305-1 (16 A) Fuse according to UL, Class J 15 A 20 A Leakage current (mA) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 512: Overload Capacity

    13.1.5 Overload capacity Description SINAMICS S200 converter product line can work with a certain overload capacity for a specific time period. • 350% overload capacity: for 200 V and 400 V variants with a power rating of 0.1 kW to 0.75 kW...
  • Page 513 × 2 - t × 2) rate = n × I (3 < n < 4.2) rate Figure 13-2 Permitted output current at low frequency SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...

  • Page 514: Power Derating As A Function Of The Installation Altitude And Ambient Temperature

    S200 PTI FSA (0.1 kW)) to absorb regenerative energy from the motor. The table below shows the information of the internal braking resistor: Table 13-10 Internal braking resistor of the SINAMICS S200 converter product line (PTI version) Frame size Resistance...
  • Page 515 If the maximum permissible continuous power, peak power or braking energy is exceeded, the converter may be damaged. • Only ever operate the converter within its maximum permissible working range. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 516 [s]: Braking duration T [s]: Cycle duration [r/min]: Initial speed [r/min]: Speed after braking Figure 13-3 Peak power, continuous power and duty cycle of the braking resistor SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 517 You can find the resistance data of the internal braking resistor for each frame size in the table "Internal braking resistor of the SINAMICS S200 converter product line (PTI version)" in Section "Internal braking resistor (Page 512)". Calculating the braking energy, the braking power, and the average braking power •...
  • Page 518 Example for internal braking resistor application A 1FL2104-4AG… servomotor with low moment of inertia (with integrated holding brake) with a mechanical system is fed from a SINAMICS S200 6SL5510‑1BB11‑0A□0. It is to be braked from 3000 r/min to 600 r/min with a braking duty cycle as t = 0.05 s, T = 2 s.
  • Page 519 Absolute encoder single-turn, 17-bit (identification letter: H) • Absolute encoder single-turn, 21-bit (identification letter: S) • Absolute encoder, 21-bit single-turn + 12-bit multiturn (identification let‐ ter: M) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 520 Special preservation measures are required for storage periods of six months up to a maximum of two years. For more information, please contact your local sales partner. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 521 Conditions in mines are not considered. Operation in a vacuum is not permissible because of the low dielectric strength and poor heat dissipation. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 522 200 x 200 x 6 1FL2☐03 250 x 250 x 6 1FL2104 1FL2204 1FL2☐05 300 x 300 x 12 1FL2304 270 x 270 x 10 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 523 Multiply the permissible torques or powers by the factors from the following table. Reduce the torques and powers according to the values determined. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 524 Motor torque for S1 operation at ambient temperature of 40 °C and 1000 m above sea level Motor speed Derating factor from the table above Graphic display of the derating factors SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 525 DIN 60034‑5 is valid for water as potentially occurring medium, not for oil or other creeping fluids. Configure the motor in the required degree of protection. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 526 The service life of the radial shaft sealing ring is approximately 5000 operating hours. More information For more information, see Section "Shaft extension (Page 526)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 527 Vibration values for motors with low or medium inertia Vibration velocity V Vibration acceleration a axial Vibration acceleration a ra‐ peak peak ISO 10816 dial Max. 4.5 mm/s 50 m/s 50 m/s SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 528 The motors are supplied with cylindrical shaft extensions. The shaft extension usually has a centering thread according to DIN 332, form DR. Optionally, a shaft extension with key slot and feather key is available. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 529 Radial eccentricity tolerance of the shaft to the frame axis (referring to cylindrical shaft extensions) Motor Standard (Normal class) 1FL2102 0.03 mm 1FL2☐03 0.035 mm 1FL2☐04 0.04 mm 1FL2☐05 1FL2306 1FL2310 0.05 mm SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 530 Check for concentricity Motor ② Check for axial eccentricity Motor shaft ③     Dial gauge Figure 13-5 Checking the concentricity and axial eccentricity SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 531 All radial forces always refer to aligned forces. NOTICE Motor damage caused by circulating forces Circulating forces can cause bearing motion, and therefore damage the motor. • Avoid rotating forces. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 532 It depends on the force application point and the average speed for a nominal bearing service life (L10h) of 20000 h. Figure 13-7 Radial force diagram 1FL2102 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 533 Technical data 13.2 Technical data of the motor Figure 13-8 Radial force diagram 1FL2103 Figure 13-9 Radial force diagram 1FL2104 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 534 Technical data 13.2 Technical data of the motor Figure 13-10 Radial force diagram 1FL2105 Figure 13-11 Radial force diagram 1FL2203 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 535 Technical data 13.2 Technical data of the motor Figure 13-12 Radial force diagram 1FL2204 Figure 13-13 Radial force diagram 1FL2205 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 536 Technical data 13.2 Technical data of the motor Figure 13-14 Radial force diagram 1FL2304 Figure 13-15 Radial force diagram 1FL2306 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 537 When the motor is at a standstill, the holding brake is designed for at least five million switching cycles. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 538 (holding function when motor is at standstill). The data applies to the state at operating temperature (120 °C). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 539 Technical data Table 13-28 Technical data of 1FL2102‑2AG Feature Symbol Unit Value Static torque 0.16 Stall current 0.81 Maximum permissible speed r/min 6500 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 540 Weight (with brake) 0.46 mot br Rated speed r/min 3000 rated Rated torque 0.16 rated Rated current 0.81 rated Rated power 0.05 rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 541 0.39 Weight (with brake) 0.56 mot br Rated speed r/min 3000 rated Rated torque 0.32 rated Rated current 0.76 rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 542 0.79 Weight (with brake) 1.14 mot br Rated speed r/min 3000 rated Rated torque 0.64 rated Rated current 1.28 rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 543 Maximum 30x Weight 1.16 Weight (with brake) mot br Rated speed r/min 3000 rated Rated torque 1.27 rated Rated current rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 544 Maximum 20x Weight Weight (with brake) mot br Rated speed r/min 3000 rated Rated torque rated Rated current rated Rated power 0.75 rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 545 Recommended load to motor inertia ratio Maximum 20x Weight Weight (with brake) mot br Rated speed r/min 3000 rated Rated torque rated Rated current rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 546 Weight (with brake) 0.45 mot br Rated speed r/min 3000 rated Rated torque 0.16 rated Rated current 0.84 rated Rated power 0.05 rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 547 0.38 Weight (with brake) 0.55 mot br Rated speed r/min 3000 rated Rated torque 0.32 rated Rated current 0.81 rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 548 Weight 0.78 Weight (with brake) 1.12 mot br Rated speed r/min 3000 rated Rated torque 0.64 rated Rated current rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 549 Weight 1.14 Weight (with brake) 1.49 mot br Rated speed r/min 3000 rated Rated torque 1.27 rated Rated current rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 550 Maximum 20x Weight Weight (with brake) mot br Rated speed r/min 3000 rated Rated torque rated Rated current rated Rated power 0.75 rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 551 Recommended load to motor inertia ratio Maximum 20x Weight Weight (with brake) mot br Rated speed r/min 3000 rated Rated torque rated Rated current rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 552 Maximum 20x Weight Weight (with brake) mot br Rated speed r/min 3000 rated Rated torque rated Rated current 4.35 rated Rated power 1.45 rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 553 Recommended load to motor inertia ratio Maximum 15x Weight Weight (with brake) mot br Rated speed r/min 3000 rated Rated torque rated Rated current rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 554 0.76 Weight (with brake) 1.11 mot br Rated speed r/min 3000 rated Rated torque 0.64 rated Rated current 1.33 rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 555 Weight 1.11 Weight (with brake) 1.46 mot br Rated speed r/min 3000 rated Rated torque 1.27 rated Rated current rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 556 Maximum 15x Weight Weight (with brake) mot br Rated speed r/min 3000 rated Rated torque rated Rated current rated Rated power 0.75 rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 557 Recommended load to motor inertia ratio Maximum 15x Weight Weight (with brake) mot br Rated speed r/min 3000 rated Rated torque rated Rated current rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 558 Weight 0.77 Weight (with brake) 1.12 mot br Rated speed r/min 3000 rated Rated torque 0.64 rated Rated current rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 559 Weight 1.09 Weight (with brake) 1.44 mot br Rated speed r/min 3000 rated Rated torque 1.27 rated Rated current rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 560 Maximum 15x Weight Weight (with brake) mot br Rated speed r/min 3000 rated Rated torque rated Rated current 2.25 rated Rated power 0.75 rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 561 Recommended load to motor inertia ratio Maximum 15x Weight Weight (with brake) mot br Rated speed r/min 3000 rated Rated torque rated Rated current rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 562 Maximum 15x Weight Weight (with brake) mot br Rated speed r/min 3000 rated Rated torque rated Rated current rated Rated power 0.94 rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 563 Maximum 15x Weight Weight (with brake) mot br Rated speed r/min 3000 rated Rated torque rated Rated current 3.75 rated Rated power 1.45 rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 564 Maximum 10x Weight Weight (with brake) mot br Rated speed r/min 3000 rated Rated torque 1.27 rated Rated current rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 565 Maximum 10x Weight Weight (with brake) mot br Rated speed r/min 3000 rated Rated torque 2.39 rated Rated current rated Rated power 0.75 rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 566 Maximum 10x Weight Weight (with brake) mot br Rated speed r/min 2000 rated Rated torque 3.58 rated Rated current rated Rated power 0.75 rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 567 Maximum 5x Weight Weight (with brake) 10.3 mot br Rated speed r/min 2000 rated Rated torque 4.78 rated Rated current rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 568 Maximum 5x Weight Weight (with brake) 11.6 mot br Rated speed r/min 2000 rated Rated torque 7.16 rated Rated current rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 569 Weight 11.1 Weight (with brake) 14.1 mot br Rated speed r/min 2000 rated Rated torque rated Rated current rated Rated power 1.75 rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 570 Maximum 5x Weight 13.7 Weight (with brake) 16.7 mot br Rated speed r/min 2000 rated Rated torque rated Rated current rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 571 Weight 15.4 Weight (with brake) 21.4 mot br Rated speed r/min 2000 rated Rated torque 11.9 rated Rated current rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 572 Weight 19.4 Weight (with brake) 25.4 mot br Rated speed r/min 2000 rated Rated torque 16.7 rated Rated current rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 573 23.7 Weight (with brake) 29.7 mot br Rated speed r/min 2000 rated Rated torque 23.9 rated Rated current 12.6 rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 574 31.9 Weight (with brake) 37.9 mot br Rated speed r/min 2000 rated Rated torque 33.4 rated Rated current 13.2 rated Rated power rated SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 575 Bending cycles 1 million 1 million 1 million Rated voltage U /U (V) 30/300 30/300 • 200 V converters: 300/1000 • 400 V converters: 600/1000 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 576 1FL2 3.5 kW ... 7 kW: ø (9 ± 0.3) Minimum bending radius, stat‐ 4 x outer diameter 4 x outer diameter 4 x outer diameter ic (mm) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 577 Bending cycles 5 million 5 million 5 million Rated voltage U /U (V) 30/300 30/300 • 200 V converters: 300/1000 • 400 V converters: 600/1000 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 578 1FL2 3.5 kW ... 7 kW: ø (10.5 ± 0.3) Minimum bending radius, stat‐ 4 x outer diameter 4 x outer diameter 4 x outer diameter ic (mm) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 579 Minimum bending radius, dy‐ 7.5 x outer diameter 7.5 x outer diameter 7.5 x outer diameter namic (mm)   Maximum acceleration (m/s Maximum traversing velocity (m/min) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 580 Technical data 13.3 Technical data of MOTION-CONNECT cables SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 581 Examples/applications Description You can find SINAMICS application examples in the Application examples (https:// support.industry.siemens.com/cs/ww/en/view/60733299). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 582 Examples/applications SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 583 • This device must be installed in an enclosure that provides an environment with degree of pollution 2 (controlled). • Maximum rated temperature 45 °C. Maximum height 4000 m. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 584 The technical parameters of the cables are tailored to the requirements of the motors and verified by system tests. For detailed information, see Section "Technical data of MOTION- CONNECT cables (Page 573)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 585 Switch off hazardous voltages completely Prevent any hazardous movement or in part Classic solution: Switch off the voltage: Switch off the power supply of the drive: SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 586 It is permissible that you also switch off the con‐ verter supply voltage. However, switching off the voltage is not required as a risk reduction meas‐ ure. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 587 Examples of representation in the parameter list: • p... Adjustable parameters (read and write) • r... Display parameters (read-only) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 588 You require runtime function rights to read and set parameters. The following read permissions are available: • Read drive data or acknowledge messages SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 589 This information is not applicable for display parameters. Minimum value of the parameter [unit] Maximum value of the parameter [unit] Factory setting Value when delivered [unit] SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 590 • Important information that must be observed to avoid the risk of physical injury or material damage. • Information that must be observed to avoid any problems. • Information that the user may find useful. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 591 Device signals a topology error Dependency: See also: r0046 NOTICE For several missing enable signals, the corresponding value with the highest number is displayed. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 592 The signal is not suitable as a process quantity and may only be used as a display quantity. The DC link voltage is available smoothed (r0026) and unsmoothed (r0070). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 593 Motor temperature, Mode signals / displays Unit: % Description: Displays the thermal motor utilization taking into account the ambient temperature set in p0613. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 594 Edit device configuration or drive applications Parameter group: Mode signals / displays, Power unit Unit: °C Description: Display for the temperatures in the power unit. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 595 Read drive data or acknowledge messages Write permission: Edit device configuration or drive applications Parameter group: Control/status words, Drive enable signals Unit: - SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 596     Drive inactive or not operational     Brake open missing     Speed controller enable missing   Dependency: See also: r0002 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 597 - The holding brake is closed or has still not been opened. Bit 30 = 1 (speed controller inhibited), if one of the following applies: - Pulse enable missing SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 598 The value is updated with the current controller sampling time. The following applies for SERVO: The value is updated with a sampling time of 1 ms. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 599 Edit device configuration or drive applications Parameter group: Mode signals / displays Unit: Arms Description: Display for the actual value of the torque-generating current Iq. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 600 Displays the actual active power. Index: [0] = Unsmoothed [1] = Smoothed with 1 ms [2] = Power drawn [3] = Power drawn smoothed SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 601 These status bits are used for the classification of internal alarm classes and are intended for diagnostic purposes only on certain automation systems with integrated SINAMICS functionality. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 602 Sets the external braking resistor. Value: Third-party braking resistor (with monitoring)   No monitoring (external braking resistor) Dependency: See also: p0216, p0218, p0219 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 603 20000.00 [kW] 0.00 [kW] Description: Sets the braking power of the connected braking resistor. Index: [0] = Maximum power [1] = Rated power SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 604 Edit device configuration or drive applications Can be changed in the operating Ready for operation state: Parameter group: Power unit   Unit: -   Min: Max: Factory setting: SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 605 (e.g. centrifuges, flywheel presses, cranes). Value: Reduce output current   No reduction shutdown when overload threshold is reached SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 606 If the DC link voltage exceeds the threshold specified here, the drive device is tripped due to DC link overvoltage. Dependency: See also: F30002 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 607 When the drive powers up, the motor code is read out the motor. For r0302 = 0, the motor data were not identified. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 608 Motor data, Quick commissioning   Unit: rpm   Min: Max: Factory setting: 0.0 [rpm] 210000.0 [rpm] 0.0 [rpm] Description: Displays the rated motor speed. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 609 Parameter group: Motor data   Unit: Nm   Min: Max: Factory setting: 0.00 [Nm] 100000.00 [Nm] 0.00 [Nm] Description: Displays the motor standstill/static torque. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 610 Digital encoder interface AS17, singleturn   802: Digital encoder interface AS21, singleturn   803: Digital encoder interface AM21, multiturn 4096   9999: User defined SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 611 Factory setting: 0000 1111 bin Description: Settings for the track A/B in a square-wave encoder. For square-wave encoders, p0404.3 must also be 1. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 612 Unit: -   Min: Max: Factory setting: 0000 bin Description: Setting to invert actual values. Bit array: Signal name 1 signal 0 signal   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 613 Can be changed in the operating Commissioning state: Parameter group: Motor encoder   Unit: µs   Min: Max: Factory setting: 0.00 [µs] 100.00 [µs] 0.64 [µs] SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 614 Edit device configuration or drive applications Can be changed in the operating Operation state: Parameter group: Measuring probe, Traversing blocks   Unit: -   Min: Max: Factory setting: SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 615 No equivalent zero mark (evaluation of the encoder zero mark)   210: DI 0 (X132.5)   211: DI 1 (X132.6) Dependency: See also: p0490 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 616 - Parameters listed under Dependent are automatically pre-assigned and are write protected. - Parameters p1216, p1217 are automatically appropriately pre-assigned. Dependency: See also: p0550 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 617 This means that the actual input signal can be checked at terminal DI x prior to switching from the simulation mode (p0795.x = 1) to the terminal mode (p0795.x = 0). Bit array: Signal name 1 signal 0 signal   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 618 DI 5 (X132.10) High     DI 6 (X132.11) High     DI 7 (X132.12) High     DI 8 (X132.13) High   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 619 Edit device configuration or drive applications Parameter group:   Unit: - Description: Signal for terminal DO3 (DO+: X132.29 / DO-: X132.33). Note DO: Digital Output SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 620 DO 2 (X132.32) High     DO 3 (DO+: X132.29 / DO-: X132.33) High     DO 4 (DO+: X132.34 / DO-: X132.44) High   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 621 DO 4 (DO+: X132.34 / DO-: X132.44) Invertiert Nicht invertiert     DO 5 (DO+: X132.35 / DO-: X132.49) Invertiert Nicht invertiert   Note DO: Digital Output (Digitalausgang) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 622 Sets the smoothing time constant of the 1st order lowpass filter for the analog inputs. Index: [0] = AI0 (X132.19/20) [1] = AI1 (X132.21/22) Note AI: Analog Input SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 623 Can be changed in the operating Operation state: Parameter group: Analog inputs   Unit: -   Min: Max: Factory setting: -50.000 160.000 0.000 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 624 This parameter specifies the x coordinate (input voltage in V) of the 2nd value pair of the characteristic. Index: [0] = AI0 (X132.19/20) [1] = AI1 (X132.21/22) Note The parameters for the characteristic do not have a limiting effect. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 625 Max: Factory setting: 0 [ms] 1000 [ms] 100 [ms] Description: Sets the delay time for the wire breakage monitoring of the analog inputs. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 626 The dead zone is located at the symmetrical center between characteristic value x1/y1 (p0757/p0758) and x2/y2 (p0759/p0760). The set value doubles the dead zone. Index: [0] = AI0 (X132.19/20) [1] = AI1 (X132.21/22) Note AI: Analog Input SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 627 Sets the window for noise suppression of the analog inputs. Changes less than the window are suppressed. Index: [0] = AI0 (X132.19/20) [1] = AI1 (X132.21/22) Note AI: Analog Input SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 628 Factory setting: 0.0 [ms] 1000.0 [ms] 0.0 [ms] Description: Sets the smoothing time constant of the 1st order lowpass filter for the analog outputs. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 629 Description: Sets the analog output type. p0776[x] = 1, 4 corresponds to a voltage output. Value: Voltage output (0 V ... +10 V) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 630 [0] = AO0 (X132.45/46) [1] = AO1 (X132.47/48) Dependency: See also: p0776 NOTICE This parameter is automatically overwritten when changing p0776 (type of analog outputs). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 631 This parameter is automatically overwritten when changing p0776 (type of analog outputs). Note The parameters for the characteristic do not have a limiting effect. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 632 DI 5 (X132.10) Simulation Terminal eval     DI 6 (X132.11) Simulation Terminal eval     DI 7 (X132.12) Simulation Terminal eval   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 633 1 signal 0 signal     DI 2 (X132.7) High     DI 3 (X132.8) High     DI 4 (X132.9) High   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 634 Read drive data or acknowledge messages Write permission: Edit device configuration or drive applications Parameter group: Shutdown functions, Drive enable signals Unit: - SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 635 The status word is cyclically sent from the drive to the higher-level control. Bit array: Signal name 1 signal 0 signal     Ready for switching on     Ready   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 636 See also: r0947, r0948, r0949, r2109, r2130, r2133, r2136, r3122 NOTICE The properties of the fault buffer should be taken from the corresponding product documentation. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 637 Displays the numbers of faults that have occurred. Dependency: See also: r0945 NOTICE The properties of the fault buffer should be taken from the corresponding product documentation. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 638 The buffer parameters are cyclically updated in the background (refer to status signal in r2139). The structure of the fault buffer and the assignment of the indices is shown in r0945. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 639 = 11202 --> SINAMICS S200 PTI r0964[1] = 11210 --> SINAMICS S200 Basic PN r0964[1] = 11212 --> SINAMICS S200 Basic PTI SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 640 Displays the identification of the converter. The drive internally comprises components, device and converter. Both components require their own identification parameters according to PROFIdrive. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 641 Write permission: Edit device configuration or drive applications Can be changed in the operating Operation state: Parameter group: Save & reset   Unit: - SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 642 The parameters in this list are not displayed in the parameter lists of the commissioning tool. However, they can be read from a higher-level control system (e.g. PROFIBUS master). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 643 Can be changed in the operating Operation state: Parameter group: Fixed setpoints   Unit: rpm   Min: Max: Factory setting: -210000.000 [rpm] 210000.000 [rpm] 0.000 [rpm] SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 644 Min: Max: Factory setting: -210000.000 [rpm] 210000.000 [rpm] 0.000 [rpm] Description: Signal for fixed speed setpoint 7. Dependency: See also: c1020, c1021, c1022 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 645 Read drive data or acknowledge messages Write permission: Edit device configuration or drive applications Parameter group: Fixed setpoints Unit: - Description: Signal to select the fixed speed setpoint. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 646   Unit: rpm   Min: Max: Factory setting: -210000.000 [rpm] 0.000 [rpm] -210000.000 [rpm] Description: Sets the speed limit for the negative direction. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 647 After an OFF1 command, within this time, the speed setpoint is ramped down from the maximum speed (p1082) to standstill. Dependency: See also: p1082 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 648 Sets the ramp-down time from the maximum speed down to zero speed for the OFF3 command. Note This time can be exceeded if the DC link voltage reaches its maximum value. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 649 For the setting p1215 = 0, if a brake is used, it remains closed. If the motor moves, this will destroy the brake. Setting p1215 = 2 is not permissible if the brake is used to hold loads. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 650 Operation state: Parameter group: Motor holding brake, Shutdown functions   Unit: rpm   Min: Max: Factory setting: 0.00 [rpm] 210000.00 [rpm] 20.00 [rpm] SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 651 For p1227 = 0.000 s, the following applies: With OFF1 or OFF3 and a ramp-down time = 0, the pulses are immediately canceled and the motor "coasts" down. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 652 Moment of inertia estimator active     Load estimate active     Moment of inertia estimator stabilized     Speed precontrol For symmetrizing For setp_filter 2   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 653 Low pass: PT2   General 2nd order filter Dependency: PT1 low pass: p1416 PT2 low pass: p1417, p1418 General filter: p1417 ... p1420 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 654 See also: p1414, p1415 Note This parameter is only effective if the speed filter is parameterized as a PT2 low pass or as general filter. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 655 Low pass: PT2   General 2nd order filter Dependency: PT1 low pass: p1422 PT2 low pass: p1423, p1424 General filter: p1423 ... p1426 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 656 See also: p1414, p1421 Note This parameter is only effective if the speed filter is parameterized as a PT2 low pass or as general filter. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 657 Sets the natural frequency of a PT2 element for the reference model of the speed controller. Recommendation: The reference model is finely set using p1433. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 658 The value can be changed. Dependency: See also: p1462 Note The higher the set P gain, the faster and more unstable the control. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 659 Description: Setting the upper torque limit. This setting is made as part of the basic commissioning. Dependency: See also: p1521, p1532, r1538, r1539 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 660 Read drive data or acknowledge messages Write permission: Edit device configuration or drive applications Parameter group: Torque limiting Unit: Nm Description: Displays the currently effective lower torque limit. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 661 Setting for activating/de-activating the current setpoint filter. Bit array: Signal name 1 signal 0 signal     Filter 1 Active Inactive     Filter 2 Active Inactive   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 662 Can be changed in the operating Operation state: Parameter group: Current setpoint filter   Unit: -   Min: Max: Factory setting: 0.001 10.000 0.700 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 663 The denominator damping can be determined from the equation for the 3 dB bandwidth: f_3dB bandwidth = 2 * D_denominator * f_bandstop frequency SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 664 Can be changed in the operating Operation state: Parameter group: Current setpoint filter   Unit: -   Min: Max: Factory setting: 0.000 10.000 0.700 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 665 Sets the denominator damping for current setpoint filter 3. Dependency: Current setpoint filter 3 is activated via p1656.2 and parameterized via p1667 ... p1671. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 666 Write permission: Edit device configuration or drive applications Can be changed in the operating Operation state: Parameter group: Current setpoint filter   Unit: Hz SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 667 Sets the numerator damping for current setpoint filter 4. Dependency: Current setpoint filter 4 is activated via p1656.3 and parameterized via p1672 ... p1676. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 668 All speeds specified as relative values refer to this reference quantity. The reference quantity corresponds to 100% or 4000 hex (word) or 4000 0000 hex (double word). Dependency: See also: p2003 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 669 Edit device configuration or drive applications Parameter group: Faults / alarms Unit: - Description: Signal for external fault 1. Dependency: See also: F07860 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 670 The counter values are saved when the power supply is switched off. After the converter is switched on, the counter continues to run with the last value that was saved. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 671 The buffer parameters are cyclically updated in the background (refer to status signal in r2139). The structure of the alarm buffer and the assignment of the indices is shown in r2122. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 672 Write permission: Edit device configuration or drive applications Parameter group: Faults / alarms Unit: - Description: Displays the code of the oldest active fault. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 673 The time comprises r2136 (days) and r2109 (milliseconds). Note The buffer parameters are cyclically updated in the background (refer to status signal in r2139). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 674 Description: Displays the system runtime in days when the alarm was cleared. Dependency: See also: r2114, r2122, r2123, r2124, r2125, r2134, r2145, r3123 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 675 0.00 [rpm] 210000.00 [rpm] 5.00 [rpm] Description: Sets the speed threshold value for signal "|n_act| < speed threshold 3". Dependency: See also: r2199 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 676 Write permission: Edit device configuration or drive applications Can be changed in the operating Operation state: Parameter group: Speed messages   Unit: s SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 677 1: Safety messages are reparameterized (no safety message buffer) Note When online safety commissioning has been completed, a change results in an automatic restart. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 678 Edit device configuration or drive applications Parameter group: Faults / alarms Unit: - Description: Displays the diagnostic attribute of the alarm which has occurred. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 679 Write permission: Edit device configuration or drive applications Can be changed in the operating Operation state: Parameter group: Load torque monitoring   Unit: ms SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 680 Parameter group: Pulse encoder emulation   Unit: -   Min: Max: Factory setting: 16777216 1024 Description: Sets the pulse number output from the PTO. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 681 Signal for the incremental encoder emulation position setpoint. Recommendation: The position actual value of the leading encoder in the current controller clock cycle is available in r0479. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 682 Edit device configuration or drive applications Parameter group: Pulse encoder emulation Unit: - Description: Display and numerical signal source for the PTO position actual value. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 683 The speed controller gain set in p1460 is not changed when calculating the controller data. For bit 07: Activation of the voltage precontrol. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 684 This time constant is only effective if p5302.7 is set = 1. Otherwise, the precontrol symmetrization is adapted to the estimated dynamic response, therefore setting positioning without any overshoot. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 685 Set speed controller gain (HF)     Length of FFT window bit 0 (LF, HF)     Length of FFT window bit 1 (LF, HF)   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 686 Set the current setpoint filter with loop compensation     Torque in front of the current setpoint filter   Dependency: See also: r5293, p5296 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 687 Read drive data or acknowledge messages Write permission: Edit device configuration or drive applications Can be changed in the operating Operation state: Parameter group:     Unit: % SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 688 If p5300 = 2: The "Online tuning" function is configured using p5302. Value: Reset controller parameters   Inactive   One Button Tuning   Online tuning SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 689 It is only possible to change the configuration if One Button Tuning is not active (p5300 = 0). See also: p5292, r5293, p5296, p5300, p5308, p5309 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 690 Using this bit, the moment of inertia is determined from the frequency characteristic using a test signal, and is transferred to p1498. The traversing path must first be set using parameter p5308. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 691 The traversing range is limited in the positive and negative directions. Note A value of 360 degrees corresponds to one motor revolution. The position before the pulse enable is used as zero point. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 692 Displays the actual date in year, month and day. Index: [0] = Year (YYYY) [1] = Month (1 ... 12) [2] = Day (1 ... 31) SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 693 Write permission: Edit Safety Integrated application Can be changed in the operating Commissioning (Safety Integrated) state: Parameter group: Safety Integrated   Unit: - SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 694 Basic functions   Unit: -   Min: Max: Factory setting: Description: Sets the enable for the "Alarm filtering" function. Value: Deactivate alarm filtering SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 695 [0] = Message value for KDV [1] = KDV actual value channel A [2] = KDV actual value channel B Note KDV: Data cross-check SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 696 PROFIdrive fault class bit 2 High     PROFIdrive fault class bit 3 High     PROFIdrive fault class bit 4 High   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 697 Displays the relative system runtime in days when the safety message occurred. Dependency: See also: r9753, r9755, r9756, r60044, r60045, r60048, r60049, p60052 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 698 Displays the checksum to track changes for Safety Integrated. These are additional checksums that are created to track changes to relevant safety parameters (fingerprint for the "safety logbook" functionality). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 699 Parameter group: Basic functions Unit: - Description: Displays the checksum over the parameters to enable the safety functions (actual checksum). Dependency: See also: p9795 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 700 Extended functions Unit: - Description: Displays the checksum over the checksum-checked parameters to configure safety functions (actual checksum) channel B. Dependency: See also: p9829 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 701 Basic functions Unit: - Description: Displays the checksum over the checksum-checked parameters to configure the drive (actual checksum) channel B. Dependency: See also: p9899 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 702 The signal states at the two associated digital inputs (F-DI) must assume the same state within this discrepancy time. Note The time must be set longer than the SI monitoring clock cycle. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 703 The dark pulses of the switchable power supply are only enabled for the self test using specified dark pulses (p10041 = The switchable power supply is continuously switched on if another self test was set SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 704 Commissioning (Safety Integrated) state: Parameter group: Safety Integrated   Unit: -   Min: Max: Factory setting: Description: Enable for the F-DI self test. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 705   Note The following applies: - Logical "0": Safety function is selected - Logical "1": safety function is deselected F-DI: Failsafe Digital Input SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 706 Signal name 1 signal 0 signal     Status of DI 11+ (X131.5/6) Logical 1 Logical 0   Dependency: See also: p10017, p10040 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 707 Displays the checksum over the checksum-checked parameters for the device-specific parameters of the drive system (actual checksum) channel B. Dependency: See also: p10199 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 708 Safety commissioning mode active High     Stop response High     Response to parameterizing error High     Response to internal software error High   SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 709 You can select the internal parameters or the analog input as the source of the torque setpoint by configuring the digital input signal Torque setpoint source. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 710 Edit device configuration or drive applications Can be changed in the operating Ready for operation state: Parameter group: Technology Extensions   Unit: % SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 711 Edit device configuration or drive applications Parameter group: Speed limiting, Technology Extensions Unit: - Description: Signal of bit 0 for the speed limit. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 712 [2] = Speed limit for positive direction 2 [3] = Speed limit for positive direction 3 Dependency: The default value depends on the maximum motor speed. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 713 Edit device configuration or drive applications Can be changed in the operating Ready for operation state: Parameter group: Speed limiting, Technology Extensions   Unit: rpm SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 714 Read drive data or acknowledge messages Write permission: Edit device configuration or drive applications Parameter group: Technology Extensions Unit: - Description: AI channel for protective speed limit SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 715 Edit device configuration or drive applications Can be changed in the operating Ready for operation state: Parameter group: Speed limiting, Technology Extensions   Unit: ms SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 716 If the gain switching mode is disabled, the scaling factor output is 100% as default. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 717   Pulse input frequency   Actual speed Note Gain switching function is used only when the autotuning function is disabled (p5300 = 0). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 718 Parameter group: Technology Extensions, Rotating measurement/speed controller optimization   Unit: rpm   Min: Max: Factory setting: 0 [rpm] 210000 [rpm] 100 [rpm] SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 719   Pulse deviation Note Only when the autotuning function (p5300=0) and gain switching function(p29130=0) are both disabled, PI/P switching function can be used. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 720 Edit device configuration or drive applications Can be changed in the operating Ready for operation state: Parameter group: Technology Extensions, Rotating measurement/speed controller optimization   Unit: - SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 721 Unit: ms   Min: Max: Factory setting: 0.00 [ms] 10.00 [ms] 0.00 [ms] Description: Sets the time constant for the speed precontrol filter (PT1). SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 722 Write permission: Edit device configuration or drive applications Parameter group: Technology Extensions, Fast position controller Unit: rpm Description: Displays the total speed setpoint. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 723 Clear droop pulses before servo-on   Clear droop pulses before servo-on or with CLR high level   Clear droop pulses before servo-on or with CLR rising edge SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 724 Write permission: Edit device configuration or drive applications Can be changed in the operating Operation state: Parameter group: Technology Extensions, Processing   Unit: - SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 725 Edit device configuration or drive applications Parameter group: Technology Extensions, Processing Unit: - Description: Signal of bit 1 for the electronic gear selection. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 726 Technology Extensions, Processing Unit: - Description: Displays the position setpoint after smoothing. Note This is the input of the position controller by default. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 727 Can be changed in the operating Ready for operation state: Parameter group: Technology Extensions, Position monitoring   Unit: -   Min: Max: Factory setting: SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 728 If the condition of the selected in-position monitoring mode (p29290) is constantly met within the in-position monitoring time (p29292), the in-position state is set. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 729 Write permission: Edit device configuration or drive applications Parameter group: Technology Extensions, Limit Unit: - Description: Signal for the active clockwise over-travel limit. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 730 Read drive data or acknowledge messages Write permission: Edit device configuration or drive applications Parameter group: Technology Extensions, Quick commissioning Unit: - Description: Signal for control mode switching. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 731 5: Capacitor warning: The service life of the capacitor has expired. Replacement is needed. Value: Motor overload protection   Fan life time   Encoder error   Motor overtemperature   Capacitor life time SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 732 Read drive data or acknowledge messages Write permission: Edit device configuration or drive applications Parameter group: Technology Extensions, Position monitoring Unit: - Description: Displays the pulse input frequency. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 733 Unit: - Description: Displays the numbers of safety messages that have occurred. Dependency: See also: r9753, r9754, r9755, r9756, r60044, r60048, r60049, p60052 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 734 --> safety message 8 (oldest gone message) of the 7th acknowledged message case, SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 735 Dependency: The safety message buffer is cleared by resetting the parameter to 0. See also: r9753, r9754, r9755, r9756, r60044, r60045, r60048, r60049 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 736 Siemens does not provide any guarantee or warranty regarding the functionality, reliability or quality of non-Siemens cables used with the S200 servo drive system, and is not responsible for device (e.g. motor and converter) damages due to use with non-Siemens cables.
  • Page 737 2. Remove the insulation from the conductor. For more information about stripping length, see Section "Cables and connectors (Page 124)". 3. Insert the stripped end into the cable end sleeve. 4. Crimp the cable end sleeve. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 738 Appendix A.4 Assembling cables A.4.1.2 Assembling the encoder connector Overview The Siemens IX-C connector is used for encoder connection to the converter. It consists of the following components: ① ④ Shielding A Front cover ② ⑤ Back cover Insulation-displacement contact (IDC) terminal ③...
  • Page 739 4. Insert the connector into the IDC slot in the crimping tool and crimp the connector. Make sure that red, yellow, and green conductors face up. 5. Assemble the shielding A. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 740 8. Install the housing. A.4.1.3 Assembling the setpoint connector Requirement You have prepared appropriate tools, raw cables, and the Siemens 50-pin MDR connector. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 741 Figure A-2 Assembling the setpoint cable Note For better EMC performance, Siemens recommends that you solder the cable shield to the metal housing of the connector. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 742 Assembling the hybrid plug for 1FL2 motors, shaft heights 20, 30, and 40 Overview The Siemens hybrid plug is used for connecting the converter to the motor and the encoder in the motor. It consists of the following components: ①...
  • Page 743 Reserve 58 mm at the ends of the cables for termination into the hybrid connector. • Siemens hybrid plug • Copper tapes • Scissor • Screwdriver • Crimping tool SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 744 Remove the debris to ensure cable insulation. – Wrap around the shield 1.5 to 2 times with copper tapes. – Remove the foil shield. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 745 4. Strip the power and PE conductors by 2.4 mm ± 0.5 mm, and encoder and brake conductors by 2.2 mm ± 0.5 mm. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 746 6. Slide the power and signal cables through the seal case and the housing. Avoid deforming the contact tips. Siemens recommends that you protect the conductors with a tape during the process. 7. Insert the power and brake contacts into the power unit case and adjust the conductors to make sure that the cable does not rise up.
  • Page 747 – Hold the shield holding plate and slide the seal case to the housing. – Tighten the M2 screws with a tightening torque of 0.18 Nm ± 0.01 Nm. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 748 Disassembling the hybrid plug for 1FL2 motors, shaft heights 20, 30, and 40 Requirement You have prepared the following items: • Assembled Siemens hybrid plug • Pin removal tool • Screwdriver SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 749 3. Repeat Step 2 to remove the hybrid power contacts from the power unit case. 4. Repeat Step 2 to remove the hybrid signal contacts from the signal unit case. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 750 The removal of contacts deforms the signal unit case; therefore, the disassembled signal unit case cannot be reused. Siemens does not recommend that you reuse the disassembled power unit case. Before reusing the power unit case, check to make sure that there is no deformation or damage.
  • Page 751 Assembling the power or encoder cable of the 1FL2 motor shaft height 48 or 52 More information For more information about connecting the converter and the motor, see Section "Connecting the motor (Page 129)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 752 Assembling connectors for 1FL2 motors, shaft heights 45, 65, and 90 Assembling the power connector Requirement You have prepared appropriate tools, raw cables, and the Siemens M23 connector. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 753 Assembling the power cable of the 1FL2 motor shaft height 45, 65, or 90 More information For more information about connecting the converter and the motor, see Section "Connecting the motor (Page 129)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 754 Appendix A.4 Assembling cables Assembling the encoder connector Requirement You have prepared appropriate tools, raw cables, and the Siemens M17 connector. Procedure Figure A-6 Assembling the encoder cable of the 1FL2 motor shaft height 45, 65, or 90 SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2...
  • Page 755 For more information about connecting the converter and the motor, see Section "Connecting the motor (Page 129)". Assembling the motor holding brake connector Requirement You have prepared appropriate tools, raw cables, and the Siemens M17 connector. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 756 Assembling the holding brake cable the 1FL2 motor shaft height 45, 65, or 90 More information For more information about connecting the converter and the motor, see Section "Connecting the motor (Page 129)". SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 757 Calculate the torque according to the load inertia, acceleration time, deceleration time, and constant motion time. 6. Select the motor. Select the motor that matches the data in step 3 to step 5. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 758 The following table lists the data related to the ball screw mechanism and operation pattern. Workpiece weight 40 kg Material density of the ball screw ρ 7.9 × 10 kg/m SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 759 Friction angle of the ball screw: Calculating torques for the ball screw and the coupling when accelerating and decelerating Angular velocity of the ball screw at V SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 760 Calculating the motor torques during the constant motion phase Calculating the motor torques when accelerating and decelerating Accelerating torque and decelerating torque for the motor: SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 761 * If the expression in brackets has a negative sign, the sign of β changes to minus. Final selection According to the above calculated speed, torque, and inertia ratio, 1FL2306-2AC motor is suitable. SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 762 Appendix A.5 Motor selection SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA...
  • Page 764 Further information SINAMICS: www.siemens.com/sinamics SIMOTICS: www.siemens.com/simotics Siemens AG Digital Industries Motion Control P.O. Box 3180 91050 Erlangen Germany Scan the QR code for additional information about the product.

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