Huawei UPS5000-H-1200 kVA-NTN Quick Manual
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Huawei UPS5000-H-1200 kVA-NTN Quick Manual

Huawei UPS5000-H-1200 kVA-NTN Quick Manual

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UPS5000-H-1200 kVA-NTN
Quick Guide (480 V, 100 kVA Power
Modules)
Issue
01
Date
2023-03-20
HUAWEI TECHNOLOGIES CO., LTD.

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  • Page 1 UPS5000-H-1200 kVA-NTN Quick Guide (480 V, 100 kVA Power Modules) Issue Date 2023-03-20 HUAWEI TECHNOLOGIES CO., LTD.
  • Page 2 Notice The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS"...

  • Page 3: About This Document

    Indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury. Indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 4 Supplements the important information in the main text. NOTE is used to address information not related to personal injury, equipment damage, and environment deterioration. Change History Issue Date Description 2023-03-20 This issue is the first official release. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 5: Table Of Contents

    1.10.2 Bottom Cable Routing..............................81 1.11 Installing Optional Components........................... 83 1.11.1 Connecting a Remote EPO Switch..........................83 1.11.2 Installing an Ambient T/H Sensor..........................84 1.11.3 Installing a Dry Contact Extended Card........................85 Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 6 2.3 Clearing the EPO State..............................112 3 Parallel System Commissioning..................114 3.1 Starting a Parallel System............................... 114 3.2 Shutting Down and Powering Off a Parallel System..................... 119 3.3 Performing EPO...................................119 3.4 Commissioning a Dual-Bus System..........................120 Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 7: Installation And Cable Connection

    If the UPS is equipped with a top outlet kit, do not install devices that are easy to swing on the top of the UPS. Otherwise, the devices may fall off. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 8 Figure 1-1 Clearances Table 1-1 Dimensions description Configuration Dimensions (Unit: mm) 1200K: top busway, rear air exhaust 2200 2200 (three-phase three-wire) 1200K: top cable routing, rear air exhaust 2300 2200 (three-phase three-wire) Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 9: Installation Preparations

    The onsite operation personnel can select tools based on the site requirements. Personal protective equipment Safety helmet Goggles Protective shoes Reflective vest ESD gloves Insulated gloves Protective gloves Safety harness Dust mask Insulated shoes Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 10 Including (M2.5) (M4/M5/M6) extended sockets (M8/M10/M12/ M16) Adjustable torque Hammer drill Hammer drill bit Claw hammer wrench (Φ16 mm) Electric Step ladder Pliers Rubber mallet screwdriver Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 11 Diagonal pliers RJ45 crimping tool Electro-hydraulic Cord end terminal Heat gun Scissors pliers crimping tool Measurement instruments Height gauge Laser locator Electroprobe Thermometer Clamp meter Soft measuring Steel measuring Square tape tape Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 12 Laptop Level gauge Multimeter Network tester Phase sequence Dielectric strength Megohmmeter meter tester Machinery Small cutter Cable reel Engineering auxiliary materials Label Cable tie Cotton cloth Sandpaper Heat-shrink Insulation tape tubing Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 13: Power Cables

    If the top cabling component or bottom cabling cabinet is not configured, prepare wiring copper bars for mains input, bypass input, and output based on the following drawings and current requirements. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 14 Copper bars must not be exposed.) (2) Space for the dense busway Figure 1-3 Front view of the distance between copper bars on the top (1200K; unit: mm) Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 15 IEC-60364-5-52 standard and SmartLi user manual ● When the mains input and bypass input share a power source, configure mains input power cables as input power cables. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 16 L1: 5x240 L1: 3x240 U: 3x240 +: 6x240 GND: 16 L2: 5x240 L2: 3x240 V: 3x240 -: 6x240 L3: 5x240 L3: 3x240 W: 3x240 PE: 3x240 PE: 3x240 PE: 2x185 PE: 2x185 Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 17 L1: 2x70 L1: 70 U: 70 +: 2x120 GND: 16 L2: 2x70 L2: 70 V: 70 -: 2x120 L3: 2x70 L3: 70 W: 70 PE: 120 PE: 70 PE: 70 PE: 70 Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 18: Power Cable Terminals

    1600 A/3P 1100 kVA 2000 A/3P 1600 A/3P 1600 A/3P 1600 A/3P 1000 kVA 1600 A/3P 1250 A/3P 1250 A/3P 1250 A/3P 900 kVA 1600 A/3P 1250 A/3P 1250 A/3P 1250 A/3P Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 19: Other Optional Components

    Shielded cables are required. Several Provided by the cable customer Cable Double-insulated twisted cable. If the Several Provided by the cable length is within 25–50 m, the customer cross-sectional area must be 0.5–1.5 Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 20 240 V AC and the current should be less than 6 A. Fuse If a more reliable third-party power Provided by the supply is used, the customer needs to customer prepare 6 A fuses. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 21 Supply Voltage to Shunt Release Three-phase three-wire 480 V 230 V Ambient T/H Sensor Table 1-9 Configuration table Name Appearance Quantity Remarks (PCS) Ambient T/H Delivered with the sensor product Fastener Delivered with the product Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 22 4-pin terminal Delivered with block the product Cable Double-insulated twisted cable. If the cable Several Provided by the length is within 25–50 m, the cross-sectional customer area must be 0.5–1.5 mm Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 23: Transportation, Unpacking, And Checking

    If there is any discrepancy, keep a record and contact the supplier immediately. Step 4 Remove the bolts that secure the cabinet to the pallet and move the cabinet from the pallet. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 24: Installation Process

    UPS5000-H-1200 kVA-NTN Quick Guide (480 V, 100 kVA Power Modules) 1 Installation and Cable Connection Figure 1-6 Removing the pallet ----End 1.4 Installation Process Figure 1-7 Installation process Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 25: Installing Pvc Components For Rear Copper Bar Protection

    Step 1 Remove the UPS rear door panels. Step 2 Install copper bar protection components. Figure 1-8 Installing copper bar protection components Step 3 Reinstall the UPS rear door panels. ----End 1.6 Installing Cabinets Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 26: Top Cable Routing Or Busway + Rear Air Exhaust Configuration

    NO TICE Knock the expansion bolt into the hole until the expansion tube completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 27 Step 6 Combine the inductor cabinet with the UPS cabinet. Open the power distribution covers in the front of the inductor cabinet and remove the rear door panel of the inductor cabinet. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 28 Figure 1-13 Installing the connecting kits and reinstalling the rear door panel Reinstall the rear door panel for the inductor cabinet. Step 7 Secure the cabinets to the floor. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 29 Step 4 (Optional) If the nuts cannot be placed on the side of the channel steel, drill holes near the mounting holes on the side of the channel steel to place the nuts for securing the cabinet. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 30: Bottom Cable Routing + Rear Air Exhaust Configuration

    ● The customer needs to purchase the expansion bolts used for securing the cabinet. Step 1 Determine the cabinet installation position on the floor based on the mounting holes in the marking-off template. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 31 NO TICE Knock the expansion bolt into the hole until the expansion tube completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 32 Therefore, reserve space on the side of the inductor cabinet or use other transportation methods. Step 6 Combine the bottom cabling cabinet with the UPS cabinet. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 33 Figure 1-21 Opening the front covers and removing the rear door panel Combine the inductor cabinet with other cabinets in the sequence of bottom and middle. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 34 Figure 1-22 Installing connecting kits Reinstall the rear door panel for the inductor cabinet. Step 8 Secure the cabinets to the floor. Figure 1-23 Securing cabinets Step 9 Install anchor baffle plates around the cabinets. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 35 Step 4 (Optional) If the nuts cannot be placed on the side of the channel steel, drill holes near the mounting holes on the side of the channel steel to place the nuts for securing the cabinet. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 36: Top Cable Routing Or Busway + Top Air Exhaust Configuration

    ● The customer needs to purchase the expansion bolts used for securing the cabinet. Step 1 Determine the cabinet installation position on the floor based on the mounting holes in the marking-off template. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 37 NO TICE Knock the expansion bolt into the hole until the expansion tube completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 38 Remove the rear door panels from the UPS cabinets. Secure the PC panels to the inner side of the rear door panel from the outer side of the rear door using plastic rivets. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 39 (3) PC panel panel Remove the door sills from the rear of the UPS cabinets. Figure 1-30 Removing door sills (rear view of the cabinets) Install the accessories of the top air-flow cabinet. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 40 Figure 1-32 Securing UPS cabinets Move the top air-flow cabinet to the installation position and secure it. Remove the power distribution cover and bottom cover from the top air- flow cabinet. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 41 Quick Guide (480 V, 100 kVA Power Modules) 1 Installation and Cable Connection Figure 1-33 Removing covers Install connecting kits from the bottom to the middle. Figure 1-34 Installing connecting kits Tighten the anchor bolts. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 42 Open the power distribution covers in the front of the inductor cabinet. Figure 1-36 Opening the front cover Combine the inductor cabinet with other cabinets in the sequence of bottom and middle. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 43 Install the removed side panel on the side of the inductor cabinet. Secure the inductor cabinet. Figure 1-38 Securing the inductor cabinet Step 7 Install anchor baffle plates around the cabinets. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 44: Top Cable Routing Or Busway + Top Air Exhaust Configuration (With Antiseismic Requirements)

    Installation on the Floor NO TICE ● Ensure that the floor is level. ● The customer needs to purchase the expansion bolts used for securing the cabinet. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 45 (7) M16 nuts, spring washers, (8) Front anchor fasteners and flat washers Step 1 Determine the cabinet installation position on the floor based on the mounting holes in the marking-off template. Figure 1-41 Marking-off template Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 46 NO TICE Knock the expansion bolt into the hole until the expansion tube completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 47 Remove the rear door panels from the UPS cabinets. Secure the PC panels to the inner side of the rear door panel from the outer side of the rear door using plastic rivets. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 48 (1) Plastic rivet (2) Inner side of a rear door (3) PC panel panel Reinstall the rear door panels. Step 4 Remove the UPS cabinet side panels. Figure 1-45 Removing the side panels Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 49 Figure 1-47 Securing rear anchor fasteners (1) Preinstalled connecting kit (with rivet (2) Connecting kit among the fasteners for nuts) installation against a wall (without rivet nuts) ● Top air-flow cabinet/Inductor cabinet Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 50 Push the heads of the T-shaped bolts backwards until they are inserted into the floor mounting kits. Insert the front anchor fasteners into the T-shaped bolts. Secure the front anchor fasteners. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 51 (without rivet nuts) Step 10 Install cabinet combination screws in the middle of the top air-flow cabinet. Remove the power distribution covers from the top air-flow cabinet. Figure 1-50 Removing covers Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 52 Open the power distribution covers in the front of the inductor cabinet. Figure 1-52 Opening the front cover Combine the inductor cabinet with other cabinets in the sequence of top and middle. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 53 Rotate the T-shaped bolts by 90 degrees and ensure that the bolt heads are clamped to the channel steel. Tighten the nuts. Manually screw the positioning nuts back to the front anchor fasteners. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 54 ● The customer needs to purchase the expansion bolts used for securing the cabinet. Step 1 Determine the cabinet installation position on the channel steel based on the mounting holes in the marking-off template or the hole dimensions diagram. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 55: Installing Inductor Cabinet Psus

    Insert the PSU into the slot and push it along the guide rails until it is in position. Push the handle in place and lock it. Push the locking latch rightwards to secure the handle. Install baffle plates for the vacant slots. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 56 Insert the PSU into the slot and push it along the guide rails until it is in position. Push the handle in place and lock it. Push the locking latches on both sides outwards to secure the handles. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 57: Installing Copper Bars

    1.8 Installing Copper Bars 1.8.1 Top Cable Routing Step 1 Install transfer copper bars from right to left and remove the left and right connecting kits from the top of the cabinets. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 58: Bottom Cable Routing

    Figure 1-60 Removing cabinet connecting kits Step 2 Remove the transfer copper bars for battery cable connection. Figure 1-61 Removing battery copper bars Step 3 Install epoxy boards (No. 1 to 8). Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 59 Figure 1-63 Installing Copper Bars Step 5 Install bypass input copper bars (No. 20 to 23) and output copper bars (No. 24 to 27) from right to left. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 60: Installing Cables

    D ANGER Wear dedicated protective gears and use insulated tools to avoid electric shocks or short circuits. NO TE The number and colors of cables in the figures are for reference only. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 61: Cable Routing Requirements

    Step 4 Connect the cable with a crimped terminal to the corresponding copper bar. Step 5 Bind the cable to the nearby beam. Step 6 Clear sundries inside the cabinet. ----End Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 62: Top Ac Busway

    (5) Bypass input Procedure Step 1 Install equipotential ground cable for cabinets. Figure 1-67 Installing equipotential ground cable for cabinets Step 2 Install power cables between the UPS and the inductor cabinet. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 63 ● One power source Figure 1-68 Removing the cover Figure 1-69 Installing cables (1) Side view of the UPS (2) Power cable hole (3) Signal cable hole ● Two power sources Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 64 Figure 1-70 Removing the cover Figure 1-71 Removing copper bars NO TICE The mains and bypass copper bars are heavy. To prevent personal injury or device damage, arrange for two persons to work together. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 65 (2) Power cable hole (3) Signal cable hole Step 3 Install signal cables between the UPS and the inductor cabinet. NO TICE Do not bind signal cables and power cables together. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 66 (1) Connect the ground cable of the battery string or its BBB box to the battery PE of the UPS or the ground bar in the equipment room based on the site survey. Step 5 Install top supports and covers of the battery terminal protective covers. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 67 Remove an accessory cover from the top of the top air-flow cabinet. Connect the power cable to the 380~480V System port on the UPS and the signal cable to the XS2 port. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 68 ● Do not bind signal cables and power cables together. ● RS485 cables and FE cables must be shielded cables. ● The cable connection between the UPS and the SmartLi is used as an example in the figure. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 69: Top Cable Routing

    1.9.3 Top Cable Routing Context Figure 1-78 Copper bar positions (1) Battery input (2) Mains input (3) Battery PE (4) UPS output (5) Bypass input Procedure Step 1 Install equipotential ground cable for cabinets. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 70 ● Cables must be bound to the nearest beam or cable bridge according to the route shown in the figure. ● One power source Figure 1-80 Removing the cover Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 71 1 Installation and Cable Connection Figure 1-81 Installing cables (1) Side view of the UPS (2) Power cable hole (3) Signal cable hole ● Two power sources Figure 1-82 Removing the cover Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 72 (2) Power cable hole (3) Signal cable hole Step 3 Install signal cables between the UPS and the inductor cabinet. NO TICE Do not bind signal cables and power cables together. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 73 (1) Power cable hole (2) Signal cable hole Step 4 Install input and output AC power cables. ● One power source Figure 1-86 Installing AC power cables ● Two power sources Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 74 Remove an accessory cover from the top of the top air-flow cabinet. Connect the power cable to the 380~480V System port on the UPS and the signal cable to the XS2 port. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 75 ● Do not bind signal cables and power cables together. ● RS485 cables and FE cables must be shielded cables. ● The cable connection between the UPS and the SmartLi is used as an example in the figure. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 76: Bottom Cable Routing

    (2) Mains input (3) Battery PE (4) UPS output (5) Bypass input Procedure Step 1 Remove the bottom cabling cover from the bottom cabling cabinet. Step 2 Install equipotential ground cable for cabinets. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 77 ● Cables must be bound to the nearest beam or cable bridge according to the route shown in the figure. ● One power source Figure 1-93 Removing the cover Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 78 (4) Power cable hole in the (5) Signal cable hole in the bottom cabling cabinet bottom cabling cabinet ● Two power sources Figure 1-95 Removing the cover Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 79 (3) Signal cable hole (4) Power cable hole in the (5) Signal cable hole in the bottom cabling cabinet bottom cabling cabinet Step 4 Install signal cables between the UPS and the inductor cabinet. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 80 Do not bind signal cables and power cables together. Figure 1-98 Installing signal cables (1) Power cable hole (2) Signal cable hole Step 5 Install mains input power cables. Figure 1-99 Installing mains input power cables Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 81 If the mains input and bypass input share a power source, you do not need to remove the copper bar between the mains and bypass input terminals or connect the bypass input power cable. Step 7 Install battery cables. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 82 ● Do not bind signal cables and power cables together. ● RS485 cables and FE cables must be shielded cables. ● The cable connection between the UPS and the SmartLi is used as an example in the figure. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 83: Installing A Top Enclosure Frame

    Step 1 Remove the connecting kits from both sides of the UPS cabinet top. Figure 1-103 Removing cabinet connecting kits Step 2 Remove the connecting kits from both sides of the inductor cabinet top. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 84 Step 4 (Perform this step only for the top air-flow configuration.) Install a top frame for the top air-flow cabinet. Figure 1-106 Installing a top frame Step 5 Install a top frame on the top of the inductor cabinet. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 85 Separate the mains input cables, bypass input cables, and output cables by using top beams. Step 7 Install mounting plates at the front and rear of the top frame of the UPS cabinet. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 86 Figure 1-110 Installing the mounting plates Step 9 Install mounting plates at the front and rear of the top frame of the inductor cabinet. Figure 1-111 Installing the mounting plates ----End Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 87: Bottom Cable Routing

    Step 2 Install a top frame on the top of the UPS cabinet and the bottom cabling cabinet. Figure 1-113 Installing a top frame Step 3 Install a top frame on the top of the inductor cabinet. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 88 Figure 1-115 Installing the mounting plates Step 5 Install mounting plates at the front and rear of the top frame of the inductor cabinet. Figure 1-116 Installing the mounting plates Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 89: Installing Optional Components

    EPO. Use a cable to connect the EPO switch to the dry contact port on the control module of the UPS. Figure 1-118 Cable connection for an NC EPO port Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 90: Installing An Ambient T/H Sensor

    Step 1 Secure the fastener of the ambient T/H sensor to the wall or ceiling near the UPS. Figure 1-120 Securing the fastener Step 2 Install the T/H sensor on the fastener. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 91: Installing A Dry Contact Extended Card

    Figure 1-123 Installing a dry contact extended card ● If both a backfeed protection card and a dry contact extended card are configured (An ECM expansion subrack is required, which is installed before delivery.) Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 92: Installing A Backfeed Protection Card

    Procedure Step 1 Install a backfeed protection card. ● If only the backfeed protection card is configured Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 93 If the UPS output power supply is used, select a shunt release that matches the rated voltage based on the voltage system. Table 1-12 Shunt release selection UPS Voltage System UPS Voltage Level Supply Voltage to Shunt Release Three-phase three-wire 480 V 230 V Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 94 ● If a more reliable third-party power supply is used, use the power signal with a voltage of 240 V AC or less and a current of less than 6 A. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 95: Installing Parallel Cables

    Step 2 Choose a parallel mode and connect power cables to the parallel system based on site requirements. The typical scenario of a 1+1 parallel system is used as an example. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 96 A dual-bus parallel system consisting of two parallel subsystems is used as an example. Figure 1-131 Conceptual diagram of a dual-bus parallel system Step 3 Pre-route the UPS parallel cables and place the parallel cable connectors near the PARALLEL ports. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 97: Verifying The Installation

    The busway and cables are routed cables properly as required by the customer. Labels on the busway and Both ends of a busway and cable are cables labeled. Labels are concise and easy to understand. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 98 The air filters on the front doors of the doors of cabinets cabinets are intact. Any damaged air filter should be replaced promptly. Removing an air filter will compromise the equipment performance, which may result in equipment damage. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 99: Sealing Cabinets

    (3) Sealing putty (with the transparent film facing upward) Step 3 Reinstall all covers. Step 4 Close the cabinet doors. NO TICE Do not remove the dust cover from the UPS before power-on. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 100 UPS5000-H-1200 kVA-NTN Quick Guide (480 V, 100 kVA Power Modules) 1 Installation and Cable Connection Figure 1-134 Dust cover (1) Dust cover ----End Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 101: Single Ups Commissioning

    Step 3 Turn on the SPD switches 1QFS and 2QFS. Step 4 Turn on the upstream bypass and mains input switches. After the UPS is powered on, initialization begins. The MDU displays the initialization progress bar. ----End Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 102: Initial Startup

    ● Set Output frequency correctly. Otherwise, loads may be affected and the UPS may not work properly. ● Set all battery parameters correctly based on site requirements. Battery parameter settings are critical to battery maintenance, battery lifespan, and UPS discharge time. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 103 Step 3 After you set parameters on the Settings Wizard screen, the system displays the Bypass mode and No battery alarms, which do not need to be handled. Other alarms need to be handled. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 104: Setting Parameters For Optional Components

    Enable, and set BCB connection [OL] and Battery breaker [STA] to Enable. Figure 2-2 BCB connection settings ----End 2.1.3.2 Setting the T/H Sensor Context The ambient T/H sensor has been installed by referring to the installation section. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 105 A DIP switch has six binary toggle switches. The bit on the leftmost is the most significant bit, and the bit on the rightmost is the least significant bit. Bit 1 indicates ON, and bit 0 indicates OFF. Table 2-1 DIP switch address mapping RS485 Address Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 106: Setting Parameters For The Backfeed Protection Card

    WebUI: Choose System Settings > Comm. Settings > Batt Temp Sensor, and set Start address and Quantity. ----End 2.1.3.3 Setting Parameters for the Backfeed Protection Card Prerequisites A backfeed protection card is installed. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 107: Setting The Intelligent Detection Card

    A bottom cabling cabinet is installed. Procedure Step 1 On the LCD, choose System Info > Settings > System Settings and set Bottom cable entry cabinet to Enable. ----End 2.1.4 Setting Working Modes Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 108: Setting The Eco Mode

    4 minutes after the setting is complete and the conditions are met. Step 3 (Optional) If you set ECO mode when the UPS is in bypass mode, manually start the UPS inverter. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 109: Setting The Hibernation Mode

    WebUI. Procedure Step 1 On the WebUI, choose Monitoring > UPS System > Running Parameter > System Settings, and set Paral sys hibernate to Enable. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 110 ● WebUI: Inverter hibernation is displayed on the home page. You can choose Monitoring > Module Summary > Module N > Running Information to view the running data of the module. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 111: Setting The Peak Shaving Mode

    2.1.4.3 Setting the Peak Shaving Mode Prerequisites ● The peak shaving mode is supported only when the UPS works in normal mode and SmartLi batteries (lithium batteries developed by Huawei) are connected. ● Before the system switches from normal mode to peak shaving mode, the SOC value of lithium batteries must reach 100%.
  • Page 112 (%). Choose Maintenance > Import Peak Shaving. and import a configuration file to configure the rules for peak shaving based on the day, month, or week mode. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 113 Electricity price in Specifies the electricity price 0.000 0.000–100.000 peak shaving in a charge period. charge period NOTE 1/2/3/4/5/6 Electricity price parameters are not associated with specific currency units. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 114 Configurations, you can import a configuration file to configure peak shaving rules. Multiple rules are supported. Obtain an electricity price template from the NetEco or technical support engineers and configure the peak shaving settings. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 115 UPS System > Running Information > Peak Shaving on the WebUI. Then you can view the total electricity savings. NO TICE If a fault alarm is generated, the system automatically exits the peak shaving mode. ----End Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 116: Starting The Inverter

    ----End Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 117: Powering On Loads

    Choose Monitoring > UPS System > Running Control, and click Inv. OFF. If the inverter shuts down and the bypass is normal, the UPS transfers to bypass mode. The Bypass mode alarm is displayed on the LCD. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 118: Clearing The Epo State

    UPS and then switch off the circuit breaker for each battery string. Step 4 Turn off the upstream mains and bypass input switches. ----End 2.3 Clearing the EPO State Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 119 Choose System Info > Alarms > Active Alarms to check that the EPO alarm has been cleared. ● On the WebUI Choose Home > Active Alarm to check that the EPO alarm has been cleared. Step 4 Start the inverter. ----End Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 120: Parallel System Commissioning

    ● Before connecting parallel cables, if you turn on the external output power switch of the rack by mistake, the system may report alarm 0570-002 BPM unit abnormal. In this case, you need to power off the rack to clear the alarm. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 121 UPSs, or press the general EPO switch. If a single UPS is not powered off after commissioning, verify on the monitoring screen that EPO has been activated successfully. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 122 Step 6 Set parallel parameters for each UPS. System Settings: On the LCD, choose System Info > Settings > System Settings. On the WebUI, choose Monitoring > UPS System > Running Parameter > System Settings. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 123 Perform the same operations on phases B and C. Complete the measurement between every two UPSs in the parallel system. If the phase sequence is correct and the voltage difference is less than 5 V, perform the subsequent Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 124 UPS.) Use a multimeter to measure the voltage where the battery switch is located (if there are multiple battery strings, use a multimeter to measure the voltage Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 125: Shutting Down And Powering Off A Parallel System

    ● If you need to power off the entire UPS system, perform all the preceding steps. ----End 3.3 Performing EPO Procedure Step 1 Press the EPO switches connected to the dry contact cards on all UPSs one by one or press the general EPO switch. ----End Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

  • Page 126: Commissioning A Dual-Bus System

    If the dual-bus system consists of parallel systems, commission each independent parallel system. For details, see 3.1 Starting a Parallel System. Step 3 Set each UPS in the system that is defined as the master system to BSC master system. Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.
  • Page 127 On the LCD, choose System Info > Settings > System Settings and set BSC master/slave mode to BSC slave system Step 5 Check that the valid phase voltage difference between UPS systems is less than 5 ----End Issue 01 (2023-03-20) Copyright © Huawei Technologies Co., Ltd.

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