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Philips AX-201 Option Manual

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Option Manual AX-201
Coplanarity
Integrated electronics manufacturing solutions

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Summary of Contents for Philips AX-201

  • Page 1 Option Manual AX-201 Coplanarity Integrated electronics manufacturing solutions...
  • Page 2 Document ....Option Manual AX-201 coplanarity Based on ....

  • Page 3: Table Of Contents

    Table of contents Table of contents ............................3 Introduction..........................4 1.1. General ..........................4 1.2. Project deliveries........................4 Safety ............................5 2.1. General Information .......................5 2.2. Laser Classification........................6 2.3. User Precautions & OEM Responsibilities................6 2.3.1. Remote Interlock........................6 2.3.2. Key Control ..........................6 2.3.3. Power-On Delays........................7 2.3.4. Beam Attenuators ........................7 2.3.5.

  • Page 4: Introduction

    • Mounting material for mounting the module in the machine including vacuum calibration plate and safety relais. • AX-201 control software installation CD’s including data files for the components TSSOP48 and coplanarity checker module software. • PPS Pro installation CD's (includes optimizer with Coplanarity support) •...

  • Page 5: Safety

    2. Safety 2.1. General Information The laser light sources used in LMI Sensors are semiconductor lasers emitting visible light. The LMI Laser Sensor used is a 3B/lllb classification. Caution! Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

  • Page 6: Laser Classification

    In the AX-201 with coplanarity checker this is covered by the separate E-stop circuit for the laser. The 'AX-201 Enabling switch' will not enable the Laser. For detailed information see chapter 3.2.2 Electrical Diagram 2.3.2.

  • Page 7: Power-On Delays

    A delay circuit is required that illuminates warning indicators for a short period of time prior to supplying power to the lasers. In the AX-201 with coplanarity checker a delay circuit is created in the startup of the pick and place process.

  • Page 8: Coplanarity Laser Safety Specification

    2.3.7. Coplanarity Laser Safety Specification • Laser specifications: Laser Classification: 3B/IIIb laser component Peak Power: 130mW Emitted Wavelength: 660nm Pulse Frequency: 1kHz Pulse Width: 42 µs fixed Laser safety connections The coplanarity laser safety connections are described in chapter 3.2.2 of this manual...

  • Page 9: Installation

    3. installation 3.1. Prerequisites • Existing AX-201 must be upgraded to SW version 2.0 or higher. • Hardware conform PA 2410/00. • A padlock must be available during installation. • PPS Pro Installation CD version 8.4 and patch 5 and A-series optimizer CD version 2.2 or higher.
  • Page 10 FireSync station Sensor cable IBB Safety cable...
  • Page 11 Safety extension cable Power supply for FireSync station and Power supply for Coplanarity sensor Power connection block and power cable...

  • Page 12: Diagrams

    3.2.2. Diagrams 3.2.2.1. Wiring diagram...

  • Page 13: Power And Safety Circuit

    3.2.2.2. Power and Safety Circuit Remark: The 12V power supply for “LMI Firesync Station” is connected to PCB L1 position X3 instead of position X2. The 230V connection block is not available. Both is wrong in this drawing and will be updated!!

  • Page 14: Ethernet Diagram

    3.2.2.3. Ethernet diagram 3.2.2.4. Sensor-Safety circuit interconnection diagram Basic diagram; Connection Laser safety relais:...

  • Page 15: Firesync-Sensor Interconnection Diagram

    3.2.2.5. FireSync-Sensor interconnection diagram...

  • Page 16: Hardware Installation Instruction

    3.2.3. Hardware installation Instruction • Power down the AX-201. • Lock the main switch with a padlock • Remove the right side cover to be able to access the rear of the aPC and aSC • Pull out the control supply unit at the rear of the machine.
  • Page 17 • Place the coplanarity sensor unit in the base. If applicable remove the reuse plate or camera unit. • Place the Sensor completely over the dowel pins. • Fasten the two bolds. • Connect the sensor cable to the sensor and to the 'IN' connection of the FireSync station.

  • Page 18: Software Installation

    3.3. Software installation 3.3.1. Parts With the coplanarity checker, 3 files are changed or introduced in the AX-201. The cal.cfg (only changed), the cpl.cfg and the settings.xml 3.3.1.1. cal.cfg The cal.cfg new fields are added with reference to the position of the coplanarity checker on the AX- 201.

  • Page 19: Cpl.cfg

    3.3.1.2. cpl.cfg In the cpl.cfg file specific configuration settings are stored that enables the AX-201 to communicate with the coplanarity checker. The settings are: [GENERAL] SYNTAX_VERSION = 1 [CPL] ; Communication Timeout in [ms] ; Timeout in connection to the Coplanarity Host COMM_TIMEOUT = 5000 ;...

  • Page 20: Settings.xml

    3.3.1.3. settings.xml In the settings.xml all data is stored that allows the coplanarity checker to check specific components according specification. An example of the file: <?xml version="1.0" ?> <ServerSettings> <ScanSpeed>40</ScanSpeed> <DiagnosticLevel>0</DiagnosticLevel> <ComponentTypes> <Type> <Name>SO08P127W060</Name> <Leads>8</Leads> <LeadType>GW</LeadType> <LeadTipWidth>450</LeadTipWidth> <LeadTipLength>780</LeadTipLength> <LeadPitch>1270</LeadPitch> <Lead_zTolerance>80</Lead_zTolerance> <BodyDimension_ShortSide>3800</BodyDimension_ShortSide>...
  • Page 21 The following tables describe all sections in the XML file and explain the meaning of the different items. Note that every setting should be specified as a number unless noted otherwise. Setting Description ScanLines The number of lines to be read before processing starts of the image ScanSpeed The speed of the component movement during...

  • Page 22: Software Installation Instruction

    3.3.2. Software installation instruction 3.3.2.1. Install Machine software NOTE: The AX-201 must be running on 1.13 application software and SI-A-Series-066 must be implemented. Be sure the CSW is NOT running. Easiest way to do this is when starting up the machine, close the Autostart window as soon as possible.
  • Page 23 In the next screen choose the option “YES” to reuse the data file groups Check the box to reuse the package types already available.
  • Page 24 Click on “NO” to not enter a new serial number for your machine. Data is restoring MUST Select the correct configuration of your machine. Be aware that this be the same as it was before.
  • Page 25 At the end of the installation the Software will popup a question like, if it can startup right now. You MUST ALWAYS CHOOSE!!!! the option "No, I will restart my computer later" DO NOT RESTART THE MACHINE AT THIS MOMENT! All automatic backups have been made EXCEPT for the feeder files and toolbit file.
  • Page 26 11. Restore the AX-201 Setup - Log an as Maintenance and service engineer - Go to "setup", "Module configuration" and complete the setup as described in the user reference manual. -. On the tab page "Reuse" and "Coplanarity" check the correct checkbox for the position of the reuse and coplanarity position.

  • Page 27: Check The Serial Number

    3.3.2.2. Check the serial number The coplanarity checker has a serial number. this must be set in the "Settings.xml" file. In case of a mismatch the coplanarity checker will not work. • Open the "settings.xml" file in the'\user\aPC\config\machine\' directory on the aPC. •...

  • Page 28: Teach X, Y Coordinates

    3.3.2.5. Teach x, y coordinates. Before the AX-201 can use the coplanarity checker it is mandatory to first load the placement programs from PPS Pro (see chapter 3.4), create an order and measure the place (X and Y coordinate) of the installed checker and update the "cal.cfg".

  • Page 29: Pps Pro Software

    Only use the PPS Pro version 8.4 with service pack (SP) 8.4 and optimizer version 2.2 for AX- 201 with coplanarity checker 3.4.2. Update PSI file Update of the PSI file with the Part Information Manager in next steps: • Add the AX-201-Coplanarity field to the PackageDesc type • Update the SO08P127W060 package on next fields: o AX-201_Coplanarity = YES •...

  • Page 30: Update Ale File

    3.4.2.1. Update Ale file • Open the Assembly Line Editor and update the ALE file. • Add Coplanarity on module position 1 (configures the reuse unit on position 3 with the help of the AX- 201 GUI): o Add next Machine – Attribute: o ModulePosition1 = Coplanarity.

  • Page 31: Operation

    Lead co-planarity is defined as the distance from the lead tip to a reference plane. For Coplanarity check on the AX-201 the coplanarity sensor is be used. The sensor consists of line light source and a CMOS sensing device.

  • Page 32: User Instruction

    4.2. User instruction The production on an AX-201 with coplanarity checker is the same as without checker. Except for the following; • The run placement program must be created by the special PPS-Pro version that is capable to create programs with the use of the coplanarity checker.

  • Page 33: Troubleshooting

    4.3. Troubleshooting It is possible to save images created by the coplanarity checker. See chapter 3.3.2.4 for more information. For troubleshooting purposes the following error messages are available on the AX-201 : 1. Coplanarity : Communication error • Description: o Communication with the coplanarity checker failed.
  • Page 34 6. Coplanarity : No component detected • Description: o Process error: Component not detected. • Cause: o Unsatisfactory component. o Coplanarity checker could not detect the component. o Coplanarity checker obstructed. • Action: o Try another component. o Check laser beam of the coplanarity checker. o Check the calibration of the coplanarity checker vision system.
  • Page 35 8. Coplanarity : SETTINGS.XML file missing or corrupt! • Description: o The component definition file 'SETTINGS.XML' on the APC is missing or damaged. • Cause: o File 'SETTINGS.XML' is missing on the APC. This file must reside in the '\user\aPC\config\machine\' directory and contains the component descriptions used by the Coplanarity Checker to recognize the measured component.

  • Page 36: Maintenance And Service

    Required special tools Soft cloth, isopropanol, lens tissues 1. Prerequisites • Stop production. • Power down the AX-201 • Close the shutter on the sensor 2. Clean the sensor window • Clean the sensor window with a small amount of isopropanol and a soft cloth Remark: Make sure no residue is left on the glass plate.

  • Page 37: Spares

    5.2. Spares Description & Order nr Image 1. Safety sticker 9498-396-02441 2. Complete Laser sensor unit 9466-916-00051...

  • Page 38: Repair Instruction

    1. Prerequisites • Locate the damaged safety sticker (s). 2. Remove the safety sticker • Switch off and power down the AX-201 • Lock the main switch with a pad-lock • Remove the damaged sticker 3. Place the new safety sticker •...

  • Page 39: Laser Sensor Module

    Laser sensor unit in or outside the AX-201. All warranty will expire. 2. Remove the Sensor Unit • Switch off and power down the AX-201 • Lock the main switch with a pad-lock • Disconnect the Sensor connection cable and the safety extension cable.
  • Page 42 ASIA-PACIFIC Assembléon Hong Kong Ltd. T: + 852 2167 1000 EUROPE Assembléon Netherlands B.V. T: +31 40 272 2220 THE AMERICAS Assembléon Americas Inc. T: +1 770 751 4420 www.assembleon.com © Assembléon 2006. All rights are reserved. Reproduction in whole or in part is prohibited without the prior written consent of the copyright owner.

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